Related Manuals for TLV JH5SL-P
Summary of Contents for TLV JH5SL-P
- Page 1 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 November 2021 Free Float Steam Trap JH5SL-P/JH5SH-P (Optional Models) JH5SL-W/JH5SL-F/JH5SL-V JH5SH-W/JH5SH-F/JH5SH-V Copyright © 2021 by TLV CO., LTD. All rights reserved...
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Page 2: Table Of Contents
Service ................16 Options ................17 Introduction Thank you for purchasing the TLV free float steam trap. This product has been thoroughly inspected before being shipped from the factory. When the product is delivered, before doing anything else, check the specifications and external appearance to make sure nothing is out of the ordinary. - Page 3 The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions.
- Page 4 Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury. 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021...
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Page 5: Checking The Piping
3. Has sufficient space been secured for maintenance? 4. Have maintenance valves been installed at the inlet and outlet? If the outlet is subject to back pressure, has a check valve (TLV-CK) been installed? 5. Is a bypass valve installed? 6. -
Page 6: Operation
3. Closed Position When the condensate flow rate decreases, the float falls, closing the orifice (A) opening. A water seal is maintained at all times over the orifice (A) to prevent steam loss. Steam Condensate 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021... -
Page 7: Specifications
13 Cover Gasket 14 Cover Plug 15 Cover Plug Gasket 16 Nameplate * Replacement parts are available only in the following kits: M = Maintenance kit; R = Repair kit; F = Float 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021... -
Page 8: Installation
If there is a problem, determine the cause using the “Troubleshooting” section in this manual. Tolerance Angle for Installation: 5° Make sure the product is installed with the raised TLV lettering on the body horizontal. 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021... -
Page 9: Maintenance
(When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage. For this reason, the use of a steam trap diagnostic instrument – such as TLV TrapMan – in conjunction with the visual inspection is highly recommended.) -
Page 10: Disassembly/Reassembly
Orifice Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Orifice Gasket Remove gasket and clean Replace with a new gasket; coat surfaces with sealing surfaces anti-seize 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021... - Page 11 Cover Plug (73) (1 Nm 10 kgcm) NOTE: -Coat all threaded portions with anti-seize. -If drawings or other special documentation were supplied for the product, any torque given there takes precedence over values shown here. 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021...
- Page 12 Exploded View Cover Plug Cover Plug Gasket Cover Cover Gasket Screen & Float Cover Cover Float Cover Bolt Body Orifice Gasket Orifice Orifice Plug Gasket Orifice Plug 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021...
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Page 13: Instructions For Plug/Holder Disassembly And Reassembly
Instructions for Plug/Holder Disassembly and Reassembly The seal on the threaded plugs/holders found on TLV products is formed by a flat metal gasket. There are various installation orientations for the gaskets, such as horizontal, diagonal and downward, and the gasket may be pinched in the thread recesses during assembly. -
Page 14: Troubleshooting
NOTE: When replacing parts with new, use the parts list for reference, and replace with parts from the Maintenance kit, Repair kit, etc. Please note that replacement parts are only available as part of a replacement parts kit. 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021... -
Page 15: Tlv Express Limited Warranty
Subject to the limitations set forth below, TLV CO., LTD., a Japanese corporation (“TLV”), warrants that products which are sold by it, TLV International Inc. (“TII”) or one of its group companies excluding TLV Corporation (a corporation of the United States of America), (hereinafter the “Products”) are designed and manufactured by TLV, conform... - Page 16 NOT NEGATED HEREBY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DO NOT COVER, AND NEITHER TLV, TII NOR ITS TLV GROUP COMPANIES WILL IN ANY EVENT BE LIABLE FOR, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO LOST PROFITS, THE COST OF DISASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT, INJURY TO OTHER PROPERTY, DAMAGE TO BUYER’S OR...
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Page 17: Service
Service For Service or Technical Assistance: Contact your TLV representative or your regional TLV office. In Europe: Tel: [49]-(0)7263-9150-0 Daimler-Benz-Straße 16-18, 74915 Waibstadt, Germany Fax: [49]-(0)7263-9150-50 Tel: [44]-(0)1242-227223 Units 7 & 8, Furlong Business Park, Bishops Cleeve, Gloucestershire GL52 8TW, U.K. -
Page 18: Options
Install the pressure-balancing line in the following manner: Steam Example: Heat Exchanger Pressure-balancing Line Attach the pressure-balancing line to the trap and to either the equipment or to an area with a steam space. 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021... - Page 19 Watch the exhaust port to determine the condition of the fluid discharged. General guidelines: Cloudy-water droplets and mist spraying out, indicating that air and condensate are being discharged Clear---indicating that steam is being discharged; the valve port may now be closed 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021...
- Page 20 Air Vent Valve Body (1 Nm 10 kgcm) NOTE: -Coat all threaded portions with anti-seize. -If drawings or other special documentation were supplied for the product, any torque given there takes precedence over values shown here. 172-65450MA-06 (JH5SL-P/JH5SH-P) 8 Nov 2021...
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