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Eagle Pro EPB Series Instruction Manual

Eagle Pro EPB Series Instruction Manual

Hydraulic pumps

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Form No. E09005
Rev. A. 09.18.2015
INSTRUCTION MANUAL
EPB SERIES HYDRAULIC PUMPS
Models: EPB-17xx, EPB-50xx, EPB-100xx

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Summary of Contents for Eagle Pro EPB Series

  • Page 1 Form No. E09005 Rev. A. 09.18.2015 INSTRUCTION MANUAL EPB SERIES HYDRAULIC PUMPS Models: EPB-17xx, EPB-50xx, EPB-100xx...
  • Page 2: Safety Instructions

    The carrier is responsible for any damage resulting from shipment. To avoid personal injury or property damage, please read, understand, and follow all safety instructions. EAGLE PRO is not responsible for injury or damage resulting from unsafe and/or incorrect product use or system operation, or lack of proper maintenance.
  • Page 3 Always disconnect the electric pump from the power supply when performing maintenance or repair.  For hydraulic technical help or repair service, please contact the closet authorized EAGLE PRO Service  Center. EAGLE PRO INDUSTRIAL TOOLS, INC. has no obligations under any warranty with respect to products that have been repaired by unauthorized personnel, modified, or damaged through misuse, abuse, accident, neglect, or mishandling.
  • Page 4: Initial Setup Instructions

    The reservoir is full when the oil level covers the top oil level gauge (C) . Once the oil reservoir is full replace the filler cap (A). and properly dispose of the hydraulic fluid containers. EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 5: Electrical Connections

    14 (2.09) 10 (5.37) 8 (8.37) 6 (13.30) 14 (2.09) 10 (5.37) 8 (8.37) 6 (13.30) EAGLE PRO recommends using extension cords that 12 (3.32) 10 (5.37) 8 (8.37) 6 (13.30) no longer than 25 feet. 12 (3.32) 10 (5.37) 6 (13.30)
  • Page 6: Assembling The System

    2 complete counter-clockwise rotations. ASSEMBLING THE SYSTEM The EAGLE PRO EPB electric pumps are shipped with a shipping plug in the 3/8”-NPT oil outlet port(s). Remove this plug using an 8mm hex head wrench. For pumps with Single Acting valves, connect the hose assembly into the pump and attach the hose to the cylinder or hydraulic tool being used.
  • Page 7 Valve Image Valve Hand Wheel Operating Diagram FIG C (*) If the electric pump does not feature a pendant control switch, operate the pump using the ON/OFF toggle switch (D) above EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 8: Maintenance

    250 hours, or more frequently if used in dirty environments. In general hydraulic fluid should be a light yellow and transparent liquid. If hydraulic fluid appears dark or cloudy replace the fluid. EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 9: Changing The Hydraulic Fluid

    If the oil filter is damaged contact the nearest authorized Eagle Pro service center to order a replacement. STEP 8. Screw oil filter back onto pump body, be sure to only hand tighten oil filter. Over tightening may damage the pump body.
  • Page 10 2. Flow to cylinder blocked 2. Ensure couplers are properly connected Not Move 1. Cylinder return spring is damaged 1. Contact your local Authorized Eagle Pro Service Center 2. Valve is not open 2. Ensure pump valve is opened correctly Single Acting Cylinder 3.
  • Page 11 ELECTRIC PUMP PARTS BREAKDOWNS EPB-171A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 12 Filter 13083 Bolt (M6*20) EJB107 Fitting ETS01 Handle EJF106 Fitting 35★ 03.03.0049 Eagle Pro Label 13013 Bolt (M8*80) Note: ★Denotes items in and only available in pump repair kit: EPB171-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 13 EPB-175A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 14 WU-10*80-J Filter 13083 Bolt (M6*20) EJB107 Fitting ETS01 Handle EJF106 Fitting 35★ 03.03.0049 Eagle Pro Label 13013 Bolt (M8*80) ★Denotes items in and only available in pump repair kit: EPB171-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 15 EPB-1710A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 16 Filter 13083 Bolt (M6*20) EJB107 Fitting ETS01 Handle EJF106 Fitting 35★ 03.03.0049 Eagle Pro Label 13013 Bolt (M8*80) Note: ★Denotes items in and only available in pump repair kit: EPB1710A-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 17 EPB-502SA EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 18 Control Valve EJB107 Fitting 13083 Bolt (M6*20) EJF106 Fitting ETS02 Handle 13013 Bolt 36★ 03.03.0049 Eagle Pro Label (M8*80) Note: ★Denotes items in and only available in pump repair kit: EPB502-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 19 EPB-504SA EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 20 EJB107 Fitting 13083 Bolt (M6*20) EJF106 Fitting ETS02 Handle 13013 Bolt 36★ 03.03.0049 Eagle Pro Label (M8*80) Note: ★ Denotes item in and only available in pump repair kit: EPB504-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 21 EPB-505A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 22 EJB107 Fitting 13083 Bolt (M6*20) EJF106 Fitting ETS02 Handle 13013 Bolt 36★ 03.03.0049 Eagle Pro Label (M8*80) Note: ★ Denotes items in and only available in pump repair kit: EPB505-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 23 EPB-508A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 24 EJB107 Fitting 13083 Bolt (M6*20) EJF106 Fitting ETS02 Handle 13013 Bolt 36★ 03.03.0049 Eagle Pro Label (M8*80) Note: ★ Denotes items in and only available in pump repair kit: EPB505-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 25 EPB-1005C EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 26 O-ring (2.8*1.8) 13013 Bolt EPA21621.3-1 Bolt (M8*80) EBY01 Filter 33★ 03.03.0049 Eagle Pro Label ELYX2000A Oil Reservoir Note: ★ Denotes items in and only available in pump repair kit: EPB1005C-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 27 EPB-1008C EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 28 O-ring (2.8*1.8) 13013 Bolt EPA21621.3-1 Bolt (M8*80) EBY01 Filter 33★ 03.03.0049 Eagle Pro Label ELYX2000A Oil Reservoir Note: ★ Denotes items in and only available in pump repair kit: EPB1005C-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 29 PUMP HEAD BREAKDOWNS EGYB03 Pump Head EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 30 Bushing 11025 Threaded Cap 16005-2Z Grooved Ball Bearing EGYB03-1 Eccentric Shaft 13114 Threaded Cap 13229 Snap Ring Note: Denotes items in and only available in pump repair kit: EGYB03-RP-A ◆ EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 31 EGYB08 Pump Head EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 32 Bushing 11025 Threaded Cap 16005-2Z Grooved Ball Bearing EGYB08-1 Eccentric Shaft 13114 Threaded Cap 13229 Snap Ring Note: Denotes items in and only available in pump repair kit: EGYB08-RP-A ◆ EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 33 EGYB20 Pump Head EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 34 EGYB20.1 Piston Pump EJZ001-3 Ball Seat EGYB20-1 Eccentric Shaft EGYB03-5 Spring EGYB20.2 Piston Pump 11025 Threaded Cap 4208 Grooved Ball Bearing 41064 Bolt (M6*75) 6005-2Z Grooved Ball Bearing 13115 Washer EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 35 EPB-3B10P5A-1 Pump Head EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 36 O-ring 15◆ 42977 TWP-2AF.2-1 Eccentric Shaft (10.82x1.78) Gasket 16◆ 21118 13229 Snap Ring (14x11.1x1.4) EPB-3B10P2A.1-5 Valve Base Note: Denotes items in and only available in pump repair kit: EPB-3B10P5A.1-RP-A ◆ EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 37 6▲ 21020 Gasket 11034 Threaded Cap 7▲ 24220 O-ring 13009 Bolt (M8*55) 41008 Steel Ball DX01-00 Check Valve Note: ▲Denotes items in and only available in pump repair kit: EV42H3A-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 38 EPB-3B5P5A-3 Oil Return Tube 4▲ 24220 O-ring (6.8*1.9) 13102 Threaded Cap 5▲ 42972 O-ring (16.5*1.5) 13114 Threaded Cap Note: ▲Denotes items in and only available in pump repair kit: EV61H2C-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 39 10▲ 24164 O-ring 889105 Shaft Assembly EVM4-05 Spring 13320 DX01-00 Check Valve 25▲ 24047 O-ring 13010 Bolt (M8*60) Note: ▲Denotes items in and only available in pump repair kit: EV43M4E-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 40 24164 O-ring 13359 EVM4-05 Spring 889105 Shaft Assembly DX01-00 Check Valve 13320 13010 Bolt 26▲ 24047 O-ring (M8*60) Note: ▲Denotes items in and only available in pump repair kit: EV43M3A-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 41 9▲ EV43M4E-1 Gasket 13010 Bolt 13114 Threaded Cap (M8*60) EV52H2B-1 Valve Block 11034 Threaded Cap 6▲ 24220 O-ring Note: ▲Denotes items in and only available in pump repair kit: EV52M2-RP-A EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 42 End Cap 13010 Bolt 8▲ EV43M4E-1 Gasket (M8*60) EV52H4B-1 Valve Block 11034 Threaded Cap 5▲ 24220 O-ring Note: Denotes item in and only available in pump repair kit: EV52H4B-RP-A ▲ EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 43 ELECTRIC PUMP WIRING DIAGRAMS Manual Valve, 115V 1Ph Electric Pumps EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 44 Electric Solenoid Valve, 115V 1Ph Electric Pumps EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 45 Manual Valve, 230V 3Ph Electric Pumps EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 46 Bolt (M5*30) KND102 Switch DQH04-2 Motor Spacer 12005 Bolt (M4*16) M16A-10B Cable Gland HCT-01D0AA03 Transformer YY-3 Power Cord EDKG01-03 Spacer XKSB.2 Pendant Control Assembly 12020 Bolt (M5*40) 41076 Bolt (M5*10) EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 47 Motor Spacer KND102 Switch M20*1.5 Cable Gland 12005 Bolt (M4*16) M16A-10B Cable Gland HCT-01D0AA03 Transformer YY-3G/3C Power Cord EDKG01-03 Spacer XKSB.2 Pendant Control Assembly 12020 Bolt (M5*40) 41076 Bolt (M5*10) EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 48 KND102 Switch M20*1.5 Cable Gland 12005 Bolt (M4*16) M16A-10B Cable Gland HCT-01D0AA03 Transformer YY-3 Power Cord EDKG01-03 Spacer XKSB.4 Pendant Control Assembly KBPC2510 Rectifier 41076 Bolt (M5*10) 12020 Bolt (M5*40) EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 49 KND102 Switch M20*1.5 Cable Gland 12005 Bolt (M4*16) M16A-10B Cable Gland HCT-01D0AA03 Transformer YY-3 Power Cord EDKG01-03 Spacer XKSB.3 Pendant Control Assembly KBPC2510 Rectifier 41076 Bolt (M5*10) 12020 Bolt (M5*40) EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.
  • Page 50 DKX05 (3.0 HP) Parts List Part No. Description Part No. Description 14033 Bolt (M4*10) 41080 Washer KAO-5 Waterproof Switch 41075 Bolt (M4*6) EDKG02-01 Electrical Box Cover EDKG02.01 Electrical Box Base EAGLE PRO INDUSTRIAL TOOLS, INC. FORM NO. E09005 REV. A.

This manual is also suitable for:

Epb-17 seriesEpb-50 seriesEpb-100 series