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INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do
not use any phone in your building.
•
Leave the building immediately.
•
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
•
If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
INSTALLATION INSTRUCTIONS
(SEE HOMEOWNER MANUAL FOR OPERATING INSTRUCTIONS)
WARNING
HOT GLASS
CAUSE BURNS.
DO NOT TOUCH
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
ZERO CLEARANCE GAS
FIREPLACE HEATER SERIES:
DvCT36CbP95(N,P)-1
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
WILL
GLASS
DIRECT vENT
DvCT40CbP95(N,P)-1
UL FILe No. mH30033
This fireplace is design
certified in accordance
with American National
Standard/CSA Standard
ANSI Z21.88/CSA 2.33
and by Underwriters
Laboratories as a Direct
Vent Gas Fireplace
Heater and shall be
installed according to
these instructions.
GAS-FIRED
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Table of Contents
Related Manuals for Empire Comfort Systems DVCT36CBP
Summary of Contents for Empire Comfort Systems DVCT36CBP
- Page 1 INSTALLATION INSTRUCTIONS (SEE HOMEOWNER MANUAL FOR OPERATING INSTRUCTIONS) INSTALLER: DIRECT vENT Leave this manual with the appliance. ZERO CLEARANCE GAS CONSUMER: FIREPLACE HEATER SERIES: Retain this manual for future reference. DvCT36CbP95(N,P)-1 DvCT40CbP95(N,P)-1 WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
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Page 2: Table Of Contents
TAbLE OF CONTENTS SECTION PAGE Standard Work Checklist .............................3 Before You Start ...............................4-5 Carton Contents And Hardware ..........................6 Introduction ..................................7 Homeowner Reference Information ..........................7 Specifications ................................8 Accessories .................................8 Fireplace Dimensions ..............................9 Blower Installation ..............................10 -11 Clearances ................................12 Vent Termination Clearances ..........................13-14 Gas Supply ................................15 Locating Fireplace ..............................16 electrical Considerations ............................16... -
Page 3: Standard Work Checklist
ATTENTION INSTALLER: Follow This Standard Work Checklist This standard work checklist is to be used by the installer in conjunction with, not instead of, the instruction manual. Customer: _____________________________________ Date Installed: _________________________________ Lot/Address: ___________________________________ Fireplace Location: _____________________________ _______________________________________________ Installer: ______________________________________ DvCT(36,40)CbP95(N,P)-1 Model: ________________________________________ Dealer Phone #: ________________________________... -
Page 4: Before You Start
Improper positioning of logs, glass door, or accessories. • Installation and/or use of any component part not manufactured or approved by empire Comfort Systems. All correspondence should refer to complete model Number, Serial Number and type of gas. Fill out the Homeowner Reference Section on (Page 5). - Page 5 BEFORE YOU START (CONT’D) Preparation Accessories This fireplace and its components are safe when installed in most accessories install much more easily before fitting the fireplace accordance with this manual. Report any parts damaged in shipment to the opening. to your dealer. Do not install the fireplace with damaged, incomplete For example, it takes just 10-15 minutes to install the blower through or substitute parts.
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Page 6: Carton Contents And Hardware
CARTON CONTENTS AND HARDWARE Under Pallet Rock Rock wool wool ImAGe NoT To SCALe NOTICE: Re-Install Screws After Unpack CARTON CONTENTS INDEX QUANTITY DESCRIPTION NUMbER SUPPLIED Unit AAA Batteries AA Batteries Rockwool 2 Bags Drywall Screws Non-Combustible Board (on pallet) Remote Battery Holder &... -
Page 7: Introduction
INTRODUCTION The information in this manual pertains to all models and gas Fireplace Certification control systems unless otherwise noted. This fireplace is design certified in accordance with American National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by Instructions to Installer Underwriters Laboratories as a Direct Vent Gas Fireplace Heater Leave this manual with Homeowner. -
Page 8: Specifications
35w Clear Halogen, Bi-Pin 6.35mm base,120vac, UL ACCESSORIES The following accessory parts can be obtained from your empire Comfort Systems dealer. For additional information beyond what your dealer can furnish, contact empire Comfort Systems Inc., 918 Freeburg Ave., Belleville, Illinois 62220-2623. -
Page 9: Fireplace Dimensions
FIREPLACE DIMENSIONS Figure 1 DIMENSION IN INCHES INDEX LETTER DIMENSION DESCRIPTION DvCT36 DvCT40 The maximum height of fireplace face 40 3/4 42 3/4 The maximum width of the fireplace face The maximum depth of the fireplace 22 1/8 The height of the fireplace opening 34 1/2 36 1/2 The width of the fireplace opening... -
Page 10: Blower Installation
bLOWER INSTALLATION CAUTION Sharp edges. Use protective gloves when installing. bench Installation Remove Blower Access Panels. See Figure 2. TO WIRE ASSEMBLY (MODULE) TO WIRE ASSEMBLY (MODULE) Figure 5 Figure 2 Replace Blower Access Panels removed in step 1. See Figure 1. Place Blowers onto blower brackets. - Page 11 BLOWER INSTALLATION (CONT’D) Remove burner base. See Figure 8. Bend tab as shown in Figure 11 and secure with (2) screws. HAND BEND TAB INWARD HAND BEND TAB INWARD Figure 11 Figure 8 Remove protective connectors on Wire Assembly from fireplace and discard.
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Page 12: Clearances
CLEARANCES Mantel Chart Clearance to Combustibles CEILING Dimension in inches Back COMBUSTIBLES Side ALLOWED Floor WALL FACING Top of Unit Top Framing edge 35” WALL 10” MIN. STUD 22” MIN. SEE MANTEL CHART FOR MAXIMUM MANTEL DEPTH FINISHED WALL (COMBUSTIBLE) 12”... -
Page 13: Vent Termination Clearances
Clearances are to heat resistant material (i.e. wood, metal). This number of offsets and horizontal vent length. does not include vinyl. empire Comfort Systems Inc. will not be held Since it is very important that the venting system maintain its balance... - Page 14 Clearances are to heat resistant material (i.e. wood, metal). This of the following shall be indicated: does not include vinyl. empire Comfort Systems Inc. will not be held responsible for heat damage caused from terminating under Clearance in accordance with local installation codes and the requirements of the gas supplier.
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Page 15: Gas Supply
GAS SUPPLY NOTICE: The gas controls are equipped with a captured screw- The gas pipeline can be brought in through the right side of the fireplace. The fireplace has a Flexline with shut-off valve located type pressure test point. It is not necessary to provide a 1/8-inch on the left side when facing the fireplace. -
Page 16: Locating Fireplace
LOCATING FIREPLACE NOTICE: When installing this appliance against an exterior wall, insulate to applicable insulation codes. CABINET CORNER INSTALLATION INSTALLATION NOTICE: Island and Room Divider installation is possible as long as the horizontal portion of the vent ISLAND FLUSH WALL system does not exceed 18 feet with INSTALLATION INSTALLATION... -
Page 17: Component Wiring Diagram
COMPONENT WIRING DIAGRAM TO LIGHTS COMBUSTION BLOWER USER INTERFACE/ PILOT BATTERY HOLDER GREEN ORANGE YELLOW AUX. SPLIT FLOW SOLENOID WHITE BLACK BLOWER GAS CONTROL VALVE LOOP WHITE ORANGE BLACK TO JUNCTION WHITE GREEN Figure 25 INDEX NUMbER DESCRIPTION PART NUMbER WIRe HARNeSS, ACCeNT LIGHT TeRmINATIoN R12269 WIRe ASSemBLY, moDULe To INTeRFACe... -
Page 18: Installation
INSTALLATION Rough Opening for Floor Level Installation Rough Opening for Installing in Corner Figure 28 Figure 30 The fireplace can be mounted on any of the following surfaces: A flat, hard combustible or non-combustible surface. A raised wooden platform. Four corner supports. (example: Four concrete masonry blocks.) These supports must be positioned so they contact all four perimeter edges on the bottom of the fireplace, if allowed by local codes. - Page 19 INSTALLATION (CONT’D) NAILING FLANGES NAILING FLANGES FOR 1/2” DRYWALL SECURED IN PLACE FOR 5/8” DRYWALL Figure 31 Figure 32 FLUSH WALL INSTALLATION FINISHED WALL NONCOMBUSTIBLE FRAMING FINISHED BOARD INSTALLED HEADER WALL NONCOMBUSTIBLE OVER APPLIANCE BOARD INSTALLED OVER APPLIANCE 11” Figure 33 Figure 34 WARNING CAUTION...
- Page 20 INSTALLATION (CONT’D) Horizontal vent Clearance ATTENTION: Cold climate installation recommendation: When For horizontal vent, maintain 1 inch of clearance to the bottom installing this unit against an exterior wall, the exterior wall must and sides of vent, and 3 inches of clearance to combustibles be insulated to conform to applicable insulation codes.
- Page 21 INSTALLATION (CONT’D) vERTICAL, 90 DEGREE ELbOW TO HORIZONTAL vERTICAL, 90 DEGREE ELbOW WITH OUT THE WALL HORIZONTAL TERMINATION (12 inch minimum rise before elbow) 3” (76mm) MINIMUM CLEARANCE TO COMBUSTIBLES NO COMBUSTIBLES ALLOWED IN SHADED AREA VENT CAP/ 12” Rise Required THIMBLE WALL FIRESTOP/...
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Page 22: Vent Framing
vENT FRAMING Installing Support brackets Install a horizontal pipe support used for each 3 feet of horizontal run to framing members. Allow 3 inches of clearance to combustibles above 5x8 inch diameter pipe and elbows and 1 inch of clearance on both sides and bottom. - Page 23 VENT FRAMING (CONT’D) vertical Firestops Vertical runs which pass through ceilings require 1 ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent.
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Page 24: Vent System Identification
45° ELBOW FLASHING 90° ELBOW CEILING FIRE STOP Special DV Vent Kits Available from empire Comfort Systems, Inc. dealers. WALL STRAP Direct-Vent Fireplace Vent Kit for Rear Vent, 6 to 12 inch wall thickness, Includes 58DVA-06, DVVK-5RP PIPE LENGTH 58DVA-WT, and 58DVAHC... -
Page 25: Venting Fireplace
vENTING FIREPLACE Example of possible venting systems using two 90° elbows: Damper Adjustment V is listed as minimum vertical dimensions and H1 + H2 is listed This unit has an adjustable damper for use with vertically terminated as total of maximum horizontal dimensions. The maximum units only. - Page 26 VENTING FIREPLACE (CONT’D) Positioning the Fireplace below - Grade Installation Determine the exact position of the appliance so the direct-vent When it is not possible to meet the required vent termination termination will be centered (if possible) between two studs. This clearances of 12 inch (305 mm) above grade level, a snorkel kit is will avoid any extra framing.
- Page 27 VENTING FIREPLACE (CONT’D) EXAMPLE A: Long vertical This fireplace vents out of the top only, but allows for a horizontal or a vertical vent termination. This fireplace requires a minimum The vertical dimension from the floor to the center line of the 12-inch vertical vent pipe before any horizontal venting.
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Page 28: Horizontal Termination
HORIZONTAL TERMINATION One 90° Elbow Two 90° Elbows NOTE: Subtract 3 feet from the total horizontal measurement for INSTALLED VERTICALLY each 90° elbow installed horizontally. Subtract 1-1/2 feet from the total horizontal measurement for each 45° elbow installed hori- zontally. INSTALLED 1’... -
Page 29: Vertical Termination
vERTICAL TERMINATION No Elbows Three 90° Elbows NOTE: Subtract 3 feet from the total horizontal measurement for each 90° elbow installed horizontally. Subtract 1-1/2 feet from the total horizontal measurement for each 45° elbow installed horizontally. DIMENSIONS (In Feet) MINIMUM MAXIMUM Figure 60 EXAMPLE vENT RUNS... - Page 30 VERTICAL TERMINATION (CONT’D) General Maintenance Locate and mark the center point of the vent pipe using a nail on Inspect venting system semi-annually as follows: the underside of the roof. Drive the nail through the center point. 1. Check for corrosion areas of the venting system exposed to mark the outline of the roof hole around this center point.
- Page 31 VERTICAL TERMINATION (CONT’D) vertical Through the Roof Applications 24” MINIMUM Your Gas Fireplace has been approved for: CLEARANCE TO a) Vertical installations up to 40 feet in height. COMBUSTIBLES b) Two sets of 45 degree elbow offsets within these vertical NATURAL OR installations.
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Page 32: Dvvk 5F Flex Vent Instructions
DvvK-5F FLEX vENT INSTRUCTIONS The DvvK-5F FLEX vENT KIT includes the following components: • (1) Horizontal Termination Cap • (1) 4-foot section of Flex vent with spacers (5” flue/8” outer pipe) with flue adapter collar • (1) Wall Firestop/Thimble Assembly •... - Page 33 DVVK-5F FLEX VENT INSTRUCTIONS (CONT’D) Prior to making the vent connections, apply high temperature sealant (1000°F min.) to the vent connections before securing with the band clamps provided. Note: the flue pipe end without the adapter is to be installed to the Termination Cap. 10.
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Page 34: Air Shutter Adjustment
AIR SHUTTER ADJUSTMENT This Unit Is Equipped With Adjustable Air Shutters (2). 3. Replace glass door. See maintenance and service section of this manual. The air shutters may be adjusted externally while unit is burning. The unit is sent out with the recommended setting, but may need 4. - Page 35 This page is intentionally left blank. 38745-4-0319 Page 35...
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Page 36: Control System Troubleshooting
CONTROL SYSTEM TROUbLESHOOTING If the IFC is signaling lock out: The Verify the electrical connections’ integrity and board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the IFC board in system wiring diagram. - Page 37 CONTROL SYSTEM TROUBLESHOOTING (CONT’D) Replace IFC board. Main burner lights when the pilot only Replace the gas valve. should light. Verify the pilot flame fully engulfs the tip of the sense electrode. If not, replace the pilot assembly. Replace the pilot assembly. Carefully clean the electrical connections of the sense cable and the IFC board sense cable connection.
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Page 38: Accessing Valve Compartment
ACCESSING vALvE COMPARTMENT Accessing valve Compartment 4. Remove right liner panel. See Figure 78. 1. Remove the following items: See Figure 75. • Barrier Screen (See maintenance and Service section for Instructions). • Glass Frame Assembly (See maintenance and Service section for Instructions). -
Page 39: Testing Gas Supply
TESTING THE GAS SUPPLY PRESSURE Natural Gas will have a manifold pressure of approximately 3.5 inches w.c. at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 4.5 inches w.c. for the purpose of input adjustment to a maximum of 14 inches w.c. Propane Gas will have a manifold pressure approximately 10.0 inches w.c. -
Page 40: Parts List
PARTS LIST INDEX DvCT36 DvCT40 INDEX DvCT36 DvCT40 DESCRIPTION DESCRIPTION PART# PART# PART# PART# 37247 34719 34746 34746 oUTeR WRAPPeR ToP PILoT BRACKeT R12319 R12339 R12167 INSULATIoN ToP (2) BURNeR TUBe - FRoNT R12344 R12320 INSULATIoN ToP, CeNTeR 37254 34780 BURNeR BASe ASSemBLY 37335 37510... -
Page 41: Exploded View
EXPLODED vIEW 42 41 38745-4-0319 Page 41... -
Page 42: Maintenance And Service
MAINTENANCE AND SERvICE Light Bulb(s) Replacement Glass & barrier Removal 1. Remove the following items: 1. Lift barrier screen and pull towards you. • screen barrier 2. Use the Glass Latch Tool to grip the latch bar and pry • glass frame assembly it over the Glass Frame hook flanges. -
Page 43: Important Safety Information
IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. Do NoT oPeRATe THIS APPLIANCe WITHoUT GLASS FRoNT PANeL INSTALLeD • If this appliance is installed directly on carpeting, • Any safety screen, guard, or barrier removed for tile or other combustible material other than servicing an appliance must be replaced prior to wood flooring the appliance shall be installed on... -
Page 44: Important Safety Information - Installer
IMPORTANT SAFETY INFORMATION - INSTALLER FOR THE INSTALLER Annual Inspection Maintenance Precautions • Have the fireplace inspected annually before use. Installation and repair should be done by a qualified service • more frequent inspection and cleaning may be required if the person. -
Page 45: Requirements For Massachusetts
REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 4. INSPeCTIoN. The state or local gas inspector of the installed in every dwelling, building or structure used in side wall horizontally vented gas fueled equipment shall whole or in part for residential purposes, including those not approve the installation unless, upon inspection, the owned or operated by the Commonwealth and where the inspector observes carbon monoxide detectors and sig-... -
Page 46: Master Parts Distributor List
This list changes from time to time. For the current list, please click on the master Parts button at www.empirecomfort.com. Please note: master Parts Distributors are independent businesses that stock the most commonly ordered original equipment repair parts for Heaters, Grills, and Fireplaces manufactured by empire Comfort Systems Inc. Dey Distributing F. -
Page 47: Appliance Service History
APPLIANCE SERvICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 38745-4-0319 Page 47... -
Page 48: Warranty
WARRANTY empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods speci- fied below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual.