Related Manuals for Böcker LMX 500
Summary of Contents for Böcker LMX 500
- Page 1 Original Manufacturer Operating and Maintenance Instructions Material Lifts LMX / LHX LMX 500 LHX 330 LHX 500 105000017...
- Page 2 Material Lift LMX / LHX Product identification Type: LMX 500 LHX 330 LHX 500 Document identification - Translation of the German original operating instructions - Document No.: 105000017 Version: 06.04.2022 Manufacturer © Böcker Maschinenwerke GmbH Lippestr. 69-73 DE-59368 Werne Tel. +49 2389 7989-0 Fax +49 2389 7989-9000 info@boecker.de...
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Page 3: Table Of Contents
Maintenance and inspection ................17 Conduct in case of malfunction ..............19 Replacement parts ....................20 Safety regulations .....................21 10.1 UVV Regulations VBG 14 Lifting platforms ..............21 Technical data LMX 500 ...................24 Technical data LHX 330 / 500 ................25 Appendix ........................26 105000017... -
Page 4: Description
The max. load is ... Type Max. load [kg] LMX 500 LHX 330 LMX 500 Ite m 1 .8 / F I/ - - --------E n d o f p a r a g r a p h ---------- - @ 3 \ m o d _ 1 1 2 0 1 3 2 3 3 2 9 3 7 _ 1 .d o c @ 1 7 4 1 6 Ite m 1 .3 1 /FI / -------- - -En d o f p a ra g ra p h ---- - ------ @ 3 \ m o d _ 1 1 2 0 1 3 2 3 3 2 9 3 7 _ 1 . -
Page 5: Transport
Material Lift LMX / LHX Transport 2.1 Conditions of transport In order to prevent damage or life-threatening injuries during the transport of the material and installation lifts, it is imperative that the following points are observed: • Transport works must only be carried out by qualified personnel in accordance with the safety instructions and in compliance with the unladen weight of the material-installation lift, using a sufficient number of people. -
Page 6: Transport Of Material And Installation Lift
Material Lift LMX / LHX 2.3 Transport of material and installation lift Ite m 2 .3 / K o t h e s ! N e two r k /B o e k e r / Si c h e rh e i t / Al l g e me i n e r T e x t S i ch e r h e i t Bo e c ke r @ 8 \ m o d _ 1 1 4 1 8 1 3 9 3 9 0 4 5 _ 1 . d o c @ 7 4 7 3 1 The installation lift can be transported in vehicles or on trailers either upright or lying flat. - Page 7 Material Lift LMX / LHX LHX: During each transport where the material and installation lift LHX is lying on its side, the hydraulic tank must also be closed by means of the block tap (Fig. 2.1). CAUTION! If the tank is not closed, oil will leak out! Fig.
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Page 8: Installation
Material Lift LMX / LHX Installation 3.1 Notes The material-installation lift has undergone a function test prior to professional packing! The packaging material must be disposed of or reused in accordance with the applicable rules of each country of installation. During the installation of the equipment/system, the following safety instructions must always be observed, in order to avoid life-threatening injuries, damage to machinery/systems and other material damage. - Page 9 Material Lift LMX / LHX CAUTION! For this purpose, use a suitable tool to ensure that the link is strong. CAUTION! When folding the front parts, watch the boom (rail package) and if necessary, keep the same back to prevent tipping of the material lift. If you wish to set the unit to the transport position, follow the steps for the setting-up in reverse order.
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Page 10: Commissioning
Material Lift LMX / LHX Commissioning CAUTION! Directly after setting up or prior to commissioning LHX lifts, the block tap at the hydraulic tank must always be opened (Fig. 2.2.)! Fig. 2.2 - block tap NOTE! Prior to connecting the installation lift LHX with the local supply network, check with a connector plug if the electric equipment of the lift is compatible with the local supply network. - Page 11 Material Lift LMX / LHX With the spirit level (Example: fig. 5 LMX) the lift can be levelled off. The unit must be level on all sides. Fig. 3 - Rail safety mechanism Fig. 4 - Crane fork Fig. 5 - Spirit level above winch Fig.
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Page 12: Operation Of Lmx / Lhx
Material Lift LMX / LHX Operation of LMX / LHX The installation lift must only be used on even surfaces, all locks at the castors must be engaged and never overloaded. Installation lifts must not be wheeled around when loaded. The material lifts can be used within enclosed spaces. - Page 13 Material Lift LMX / LHX CAUTION! It must be ensured that the hydraulic shutoff valve shuts off the winch in the lowest position of the crane fork. Otherwise, damage is caused to the wire cable and the hydraulic winch. After the work with this unit has been completed, or if the work with the material and installation lift LHX is stopped for a longer period of time, the unit must be switched off using the circuit breaker, in order to avoid unnecessary warming up of the hydraulic oil and unnecessary wear and tear.
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Page 14: Safety
Material Lift LMX / LHX Safety 6.1 Safety instructions for assembly, commissioning, operation and maintenance • The material lift may only be operated, maintained and repaired by authorised, qualified and instructed technical personnel! • For safety reasons, the responsibilities of the personnel for assembly, commissioning, operation and maintenance must be precisely defined! •... - Page 15 Material Lift LMX / LHX • When using crane fork extensions or bulky loads, the maximum load must be reduced in proportion to the load centre. • The material lifts can be used outside enclosed spaces in the following conditions: - Load : 0 kg up to a maximum of 500 kg - Wind force...
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Page 16: General Safety Instructions
Material Lift LMX / LHX 6.3 General safety instructions Apart from the notes in these operating instructions the general safety and accident prevention regulations must be observed: • The material-installation lift may only be operated if all protection systems are fully functional and there is no apparent damage to the lift. -
Page 17: Maintenance And Inspection
Material Lift LMX / LHX Maintenance and inspection • Daily: - the wire cable and the cable guidance (pulleys, pulley displacements) - correct winding of the wire rope on the rope drum - the crane fork - the rail profiles - the rail guide (plastic rolls) - the chassis with the front components - the manual winch or the hydraulic winch... - Page 18 Material Lift LMX / LHX • The installation lift must be inspected by a qualified person depending on operating conditions and the operational circumstances, however, at least once every year (annual occupational safety inspection in accordance with UVV). • These operating instructions are expressly a part of the material lifts and must always be kept with the units.
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Page 19: Conduct In Case Of Malfunction
Material Lift LMX / LHX Conduct in case of malfunction Before commencing work, check if the mast components are running upwards in the correct sequence. First, the carriage must lift up, then the front mast, then the 2. mast etc. The sequence during lowering is reversed. -
Page 20: Replacement Parts
Material Lift LMX / LHX Replacement parts Only original replacement parts may be used, as otherwise warranty claims will not be valid and the safety of the lift may potentially no longer be ensured. Modifications and alterations not carried out by us release us from any responsibility in the event of any damage. In the event of repair or procurement of replacement parts, please contact us. -
Page 21: Safety Regulations
Material Lift LMX / LHX Safety regulations During the operation of the installation lifts, the operating instructions and accident prevention regulations must categorically be observed (VBG 14 UVV lifting platforms). 10.1 UVV Regulations VBG 14 Lifting platforms Protection against unauthorised use Section 7. - Page 22 Material Lift LMX / LHX To Section 43, Sentence 1: Instructions for implementation Independent operation is operation without supervision. To Section 43, Sentence 3: Note This requirement relates to all persons operating a lifting platform. For this purpose, it is irrelevant whether the operation in accordance with Section 43, Sentence 1 VBG 14 is independent or not independent, i.e.
- Page 23 Material Lift LMX / LHX outside suchspaces. 2. Beacons for yellow flashing lights at portable lifting platforms must be switched on if setting up in the traffic area of rail vehicles or power-operated railless vehicles. 3. If, with the use of lifting platforms, working platforms or supporting structures tilted out laterally in the traffic area of road vehicles lower than 4.5 m above the ground, the area below the working platform and the supporting structure must be secured.
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Page 24: Technical Data Lmx 500
Material Lift LMX / LHX Technical data LMX 500 Features Lifting height, crane fork at top 4800 Lifting height, crane fork at the 4350 bottom Carrying capacity Length of crane fork Width of crane fork Length of chassis 1610 Width of chassis Width of chassis incl. -
Page 25: Technical Data Lhx 330 / 500
Material Lift LMX / LHX Technical data LHX 330 / 500 LHX 330 LHX 500 Features Lifting height, crane fork at top 3375 4810 Lifting height, crane fork at the bottom 2880 4310 Carrying capacity Length of crane fork Length of chassis 1610 Width of chassis (centre of spindle) 1780... -
Page 26: Appendix
LMX500 with electric glass suction unit When using the electric glass suction unit provided by Kappel in connection with the Böcker material lift LMX 500, the following must be observed. CAUTION! Risk of tipping! It is imperative to consider the wind force if using outdoors! At a wind force higher than wind... - Page 27 Malfunction ..............19 Appendix ................26 Operation ................. 12 Commissioning ............... 10 Replacement parts ............20 Description ................. 4 Safety................14 Safety devices ..............14 Safety regulations ............21 Inspection ................. 17 Installation ................8 Technical data ............24, 25 Transport................
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