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Summary of Contents for Böcker Toplift
- Page 1 Operating Instructions Toplift Toplift Eco Translation based on the original German version Every operator, before he places the device in ser- Document no.:92023200095 vice, must read the operating manual!
- Page 2 Toplift / Toplift ECO © Böcker Maschinenwerke GmbH Lippestr. 69-73 D-59368 Werne Tel.: +49 (0) 2389 7989-0 Fax: +49 (0) 2389 7989-9000 E-Mail: info@boecker-group.com Internet: www.boecker-group.com 92023200095...
- Page 3 Toplift / Toplift ECO Assignment of these operating Instructions This assembly and operating instruction… Document no.: 92023200095 Original from: 26.07.2006 Version 05102010 … applies to: Type: Toplift Serial number: Ab 42850 Typ: Toplift ECO Serial number: Ab 286 92023200095...
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Page 4: Table Of Contents
Setting up the drive unit ...................... 15 4.14 Assembly and adjustment of the upper limit switch (without MV)........... 15 4.15 Assembly and adjustment of the upper limit switch TOPLIFT Furniture (MV)......15 4.16 Electric supply ........................16 4.17 Fixing the hoisting rope....................... 17 4.17.1... - Page 5 Changing the rope.......................29 Checking the rope and discarding..................29 Fitting of the hoisting rope on the cable drum Toplift 225 Universal / 234 / 240 / Furniture ..29 Placing of the hoisting cable (5mm) on the Toplift ECO cable winch ........30 Fixing the rope to the rope socket..................30...
- Page 6 Toplift / Toplift ECO 14.1 Wiring diagram Toplift 225 – 110V ................... 40 14.2 Wiring diagram Toplift 225 Universal, Toplift 234, Toplift Furniture M1 ......43 14.3 Wiring diagram Toplift 240, Toplift Furniture M2 .............. 44 14.4 Wiring diagram Toplift Furniture MV................. 45 14.5...
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Page 7: Foreword
Dear customer, with these operating instructions we want to inform you about the safety, the usage and the technical details of the TOPLIFT. The following in- structions and advice are to be strictly adhered to. The operating instruc- tions will help to avoid danger, repair costs, to reduce downtime and to increase the reliability and lifetime of the TOPLIFT. -
Page 8: Technical Details
Toplift / Toplift ECO TECHNICAL DETAILS (CONSTRUCTION) TOPLIFT TOPLIFT TOPLIFT TOPLIFT TOPLIFT 225 Universal 225 – 110 V Hoisting speed: 25 (30) m/min 25 (30) m/min 34 m/min 20/40 m/min 25 m/min Capacity: 250 kg 200 kg 250 kg 230 kg... -
Page 9: Special Characteristics
Toplift / Toplift ECO 2.1 Special characteristics The TOPLIFT is an easily assembled aluminium ladder hoist for construction work under the terms of EN 12158-2. 2.2 Composition of the hoist Find the composition of the hoist in the current price list. -
Page 10: Accessories
Toplift / Toplift ECO 2.3 Accessories Standard carriage 2.3.1 Carriages and ladder accessories Part No. 0220135000 Standard carriage 22 kg 0226832000 Tilting carriage 59 kg 2023200056 Furniture carriage universal 26 kg 0220113000 Head support 7 kg 0225300000 Aluminium double support... -
Page 11: Fundamental Safety Instructions
Anyone who will have to Ensure that all consumables and replaced parts are work with the TOPLIFT has to read the operating in- disposed of safely and with minimum environmental structions before starting to work. -
Page 12: Assembly Of The Hoist
The working area of the TOPLIFT has to be separated by a fence. This fence has to consist of at least two horizontal elements which have to be marked with contrasting colours (for exp. -
Page 13: Load Indicator
Attention! If, by assembling, the extensions with the old profile form (type TOPLIFT Standard, B or C) and extensions with the new profile form (Type TOPLIFT standard 150, 200 or 200 HS) are com- bined, then the total maximum capacity is 150 kg. -
Page 14: Assembly Of The Tube Support
Toplift / Toplift ECO 4.11 The undercarriage 4.8 Assembly of the tube support If the hoist is equiped with an undercarriage, it can be moved sideways along the building. 4.11.1 Assemly of the undercarriage The undercarriage has to be fixed before setting up the rail section. -
Page 15: Setting Up The Drive Unit
Make sure that the drive unit is placed in 4.15 Assembly and adjustment of the the middle of the ladder rung (picture 4-9) upper limit switch TOPLIFT Furni- ture (MV) Neues Bild picture 4-9 1. Put the drive unit into the rail and unlock it by pull- picture. -
Page 16: Electric Supply
Toplift / Toplift ECO Type Toplift 225 / 234 / 240 / Eco/ Furniture (MV,M1,M2) : Cross section of the cable: 3 x 2.5 mm² Maximum length supply line: 40 m limit switch roll Type Toplift 225 / 110 Volt/50 Hz: Cross section of the cable: 3 x AWG10 ”... -
Page 17: Fixing The Hoisting Rope
4-13 4.18 Test run 3. Put the rope from the right to the left over the Before the initial operation of the TOPLIFT check rope pulley. ( see picture 4-13) . whether: Make sure that the cable is seated correctly •... -
Page 18: Application Of The Hoisting Devices
Warning! The transportation of per- sonnel and entering the platform is for- bidden. For the intended use of the Toplift the only hoisting devices allowed to be used are those described here. All hoisting devices are fixed to the carriage by 4 pins. -
Page 19: Platform
Toplift / Toplift ECO 5.4 Platform The Platform is only to be used with the standard carriage. The Platform is height-adjustable and is equiped with tiltable side-boards. Dimensions are 60x85 cm. max. capacity: 200 kg picture 5-4 5.5 Sheet platform The Sheet platform serves for the transportation of large plates (plasterboards) and windows. -
Page 20: Solar-Platform Standard
Toplift / Toplift ECO Solar-Platform Standard The solar-platform-standard may be used in combination with standard or tilting carriage. This platform is particularly designed for the transport of smaller solar and photovoltaic instal- lations. The modules are fixed by means of a continu- ously variable clamping device with rubber vibra- tion pad. -
Page 21: Handling Of The Sheet Transport Bed With Adjustable Inclination
Toplift / Toplift ECO 5.9.1 Handling of the Sheet transport bed with adjustable inclination Upper frame base frame support 21 cm support 45 cm floor extension lateral extension picture 5-9.1 WARNING ! Danger due to the inclination function of the sheet transport bed! If the supports (3;... - Page 22 Toplift / Toplift ECO After the sheet transport bed with adjustable inclination has been safely hung into the carriage (standard or tilt carriage), it is in basic position (picture 5-9.2). In its basic position with the dimensions: 90 x 140 x 15 cm, the sheet platform bed can be used with a maximum load of 150 kg.
- Page 23 Toplift / Toplift ECO The sheet transport bed with adjustable inclination can be turned by up to 45° in its first inclination option (pic- ture 5-9.4). The supports are secured by means of the bolted connection. The smaller supports (3) with a length of 21 cm serve in this position to support the up- per frame (1).
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Page 24: Furniture Platform Universal / Basic
Toplift / Toplift ECO 5.10 Furniture platform Universal / Basic The Furniture platform Universal / Basic is only to be used with the furniture carriage. 5.10.1 Furniture platform exten- dable The Furniture platform (picture 5-10) is extend- able, incl. telescopic support. -
Page 25: Handling Of The Furniture Platform With Pluggable Side Guards
Toplift / Toplift ECO 5.10.4 Handling of the furniture platform with pluggable side guards • Regulate both telescopic supports in such a way, that furniture platform is in horizontal position. For bulky goods and for loading of the platform, both side guards can be removed respectively placed in horizontal position. -
Page 26: Operation Of The Toplift
Check if the broken rope device on the carriage is working smoothly. Check if the rope is damaged/worn. Check the functioning of the limit switches. The TOPLIFT ECO are controlled with the hand con- 6.2 Control system of the TOPLIFT trol pushing... -
Page 27: Control System Of The Toplift Furniture (Mv)
The TOPLIFT Furniture is controlled with the hand control by pushing the buttons EMERGENCY- STOP/UP and a key-switch for moving DOWN. It The base guard of the lift has to consist of at least works in hold-to-run mode. -
Page 28: Warranty
Toplift / Toplift ECO 8 WARRANTY 9 MAINTENANCE The warranty period of the TOPLIFT is 12 months 9.1 Maintenance intervals from the supply date. The conditions for claims are: defective construction, General faulty material or faulty execution. Such defects have The TOPLIFT has to be checked, depending on to be reported immediately to the supplier in writing. -
Page 29: Changing The Rope
9.4 Fitting of the hoisting rope on the cable drum Toplift 225 Universal / 234 / 240 / Furniture • Remove the front wall by loosening the four hexagon screws. -
Page 30: Placing Of The Hoisting Cable (5Mm) On The Toplift Eco Cable Winch
9.6 Fixing the rope to the rope socket. 9.5 Placing of the hoisting cable 1. Lead the end of the rope the back through the (5mm) on the Toplift ECO cable rope socket. 2. Put the rope around the wedge and lead the end... -
Page 31: Trouble-Shooting
After cool- ing down the motor can be operated again. The TOPLIFT does not react of or- One of the control fuse defective. Because of a short circuit in the limit switches or... -
Page 32: Master Data
Toplift / Toplift ECO 11 master data manufacturer: ____ Böcker Maschinenwerke GmbH Lippestrasse 69-73 D-59368 Werne dealer: owner: Serial- number year of contruction: implementing 92023200095... - Page 33 No major change is in comparison a replacement of identical parts. The TOPLIFT is has been designed and manufactured to fully comply with: • EC-Machinery Directive 98/37/EG • EC-low voltage Directive 2006/95/EG •...
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Page 34: Information About The Expert Inspection
Toplift / Toplift ECO 12 Information about the expert inspection Information about the visual and functional inspection acc. to the operational safety order in accordance with BGV D7 To check are: Information at the lift: Type plate Fastening Writing / label... - Page 35 Toplift / Toplift ECO Electrics Electrical lines Damaging Plug-in connections Fastening Control Function Steel wire ropes Pulley-rollers Damaging Forms of abrasion Feathering in the rope-rill Alignment of the pulley roll Rope connections Pinch points / squeezing Corrosion (inside/outside) Wire breaking...
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Page 36: Test Protocols On Expert Inspection
In Germany, the test-requirements for the user/operator are determined by the operational safety order. The results of the expert test according to the operational safety order The TOPLIFT, factory number ___________ was subjected on ____________________ to a visual and functional inspection. No defects were detected/The following defects were detected:... - Page 37 In Germany, the test-requirements for the user/operator are determined by the operational safety order. The results of the expert test according to the operational safety order The TOPLIFT, factory number ___________ was subjected on ____________________ to a visual and functional inspection. No defects were detected/The following defects were detected:...
- Page 38 In Germany, the test-requirements for the user/operator are determined by the operational safety order. The results of the expert test according to the operational safety order The TOPLIFT, factory number ___________ was subjected on ____________________ to a visual and functional inspection. No defects were detected/The following defects were detected:...
- Page 39 In Germany, the test-requirements for the user/operator are determined by the operational safety order. The results of the expert test according to the operational safety order The TOPLIFT, factory number ___________ was subjected on ____________________ to a visual and functional inspection. No defects were detected/The following defects were detected:...
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Page 40: Wiring Diagrams
Toplift / Toplift ECO 14 Wiring diagrams 14.1 Wiring diagram Toplift 225 – 110V 92023200095... - Page 41 Toplift / Toplift ECO 92023200095...
- Page 42 Toplift / Toplift ECO 92023200095...
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Page 43: Wiring Diagram Toplift 225 Universal, Toplift 234, Toplift Furniture M1
Toplift / Toplift ECO 14.2 Wiring diagram Toplift 225 Universal, Toplift 234, Toplift Furniture M1 92023200095... -
Page 44: Wiring Diagram Toplift 240, Toplift Furniture M2
KONFORMITÄTSERKLÄRUNG 14.3 Wiring diagram Toplift 240, Toplift Furniture M2 92023200095... -
Page 45: Wiring Diagram Toplift Furniture Mv
Toplift / Toplift ECO 14.4 Wiring diagram Toplift Furniture MV 92023200095... - Page 46 KONFORMITÄTSERKLÄRUNG 92023200095...
- Page 47 Toplift / Toplift ECO 92023200095...
- Page 48 KONFORMITÄTSERKLÄRUNG 92023200095...
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Page 49: Wiring Diagram Toplift Eco
Toplift / Toplift ECO 14.5 Wiring diagram Toplift ECO 92023200095... - Page 50 wiring diagram 92023200095...
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