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hawo hd 650 DC EcoPak Operating Instructions Manual

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hd 650 DC EcoPak
OPERATING INSTRUCTIONS
Valid for device versions hd 650 DC EcoPak as of 07/2020
9.693.024

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Summary of Contents for hawo hd 650 DC EcoPak

  • Page 1 650 DC EcoPak OPERATING INSTRUCTIONS Valid for device versions hd 650 DC EcoPak as of 07/2020 9.693.024...

  • Page 2: Table Of Contents

    hd 650DC EcoPak Contents INTRODUCTION ............................3 ............................... 3 REFACE ..............................3 EGEND ..........................4 MPORTANT NOTICE .............................. 4 LEANING ........................... 5 AFETY INSTRUCTIONS BEFORE STARTING..........................7 ............................7 NTENDED USE ......................... 8 ESIGN AND FUNCTIONS Sealing process sequence ......................... 8 ............................

  • Page 3: Introduction

    hd 650DC EcoPak Introduction 1 Introduction Preface First of all we would like to thank you for purchasing this sealing device. In these instructions you will find information about using the device, servicing and care. The sealing device is a microprocessor controlled rotary sealer with a printer for packaging sealable transparent pouches and reels (med.

  • Page 4: Important Notice

    These operating instructions apply to products from the hd 650 DC EcoPak series. Cleaning Before cleaning, disconnect the mains plug from the socket and disconnect the device from the power supply with the plug.

  • Page 5: Safety Instructions

    hd 650DC EcoPak Chapter 1 Safety instructions Our products are in a flawless condition in terms of safety technology when they leave the plant.  To maintain this condition, the contents of these safety instructions as well as type plates, labelling and safety instructions attached to the device must be observed while handling the device (transport, storage, installation, commissioning, operation and maintenance).
  • Page 6 hd 650DC EcoPak Chapter 1 The device must not be operated unsupervised. It is forbidden to operate the device under the influence of drugs or alcohol. Keep hair, clothing and gloves away from moving parts! Loose clothing, jewellery or long hair can be caught by moving parts. The device contains valuable materials that can be recycled and reused.

  • Page 7: Before Starting

    Chapter 2 hd 650DC EcoPak 2 Before starting Intended use SEALING MATERIALS Sealable paper pouches in accordance with EN ISO 11607-1/EN 868-4 Sealable pouches and tubes in accordance with EN ISO 11607-1/EN 868-5 made of film and paper as per EN 868-3 Sealable pouches and tubes in accordance with ISO EN 11607-1/EN 868-5 made of film and uncoated materials made of ®1...

  • Page 8: Design And Functions

    Chapter 2 hd 650DC EcoPak Design and functions Controller Sealing edge adjustment Mains connection with fuse Sealing process sequence Step 1: After the med. packaging has been inserted, the feed is automatically switched on. Step 2: The med. packaging is now fed and the sealing seam area is heated up to the set sealing temperature by the heating units located at the top and bottom.

  • Page 9: Installation

    Chapter 2 hd 650DC EcoPak Installation The device must not be installed or operated in potentially  explosive areas. Only use sockets that are equipped with a protective conductor and where the mains voltage is stable. The device may only be installed in a dry environment. Heavy dust, steam, dripping water or splashing water impair the function of the device.

  • Page 10: Basic Functions

    Chapter 3 hd 650DC EcoPak Basic functions Switching on the device Controller Mains connection with fuse Plug the mains cable into the mains connection. Switch on the device with the mains switch in position "1". Set the required sealing temperature on the temperature controller as described in Chapter 3.3. The device is heated up and ready for operation as soon as the set sealing temperature is displayed.

  • Page 11: Operation

    Chapter 3 hd 650DC EcoPak Operation Sealing edge adjustment Knurled screw Intelligent Scan Serial port RS232 Set the required sealing edge width. After loosening the knurled screw, the lower insertion plate can be continuously adjusted for sealing edge widths of 0 - 30mm. Insert packaging into the device from the left via the insertion plate.

  • Page 12: Setting The Temperature Controller

    Chapter 3 hd 650DC EcoPak Setting the temperature controller General settings Switching on the sealing device Self-test runs for approx. 5 s Test the control lights and (see Chapter 2.3) the display Software version indicator Configuration test Control light "okay" flashes Until the set temperature has been reached, after approx.

  • Page 13: Control Light Functions

    Chapter 3 hd 650DC EcoPak Control light functions Function Sealing device switched on flashes Heating-up phase Sealing temperature = ± 5° Sealing temperature <> ± 5° Standby Heating up after standby or changing the set flashes temperature V 1.02 9.693.024 Page 13...

  • Page 14: Functions Of The Buttons

    Chapter 3 hd 650DC EcoPak Functions of the buttons Switch printer off/on Enter personal Activation of "seal check" Menu level 1 identification Activation of menu level 2 Press 3 s Activation of menu level 3 Press 7 s Menu level 2 Temperature value + 1 Temperature value + -1 Confirm entry...

  • Page 15: Device Settings

    Chapter 3 hd 650DC EcoPak Device settings Sealing temperature entry Display for 1s Press button 3s Display the current temperature setpoint Change set temperature Confirm entry Switch printer off and on Display for 1s Press the button Display the current setting Printer switched on Switch printer off and on...

  • Page 16: Entry Of A Personnel Code

    Chapter 3 hd 650DC EcoPak Entry of a personnel code  On this display, an Display for 1s alphanumeric code has been entered via the barcode scanner Press the button Displays the current personnel code Confirm entry Select new code V 1.02 9.693.024 Page 16...

  • Page 17: Data Entry

    Chapter 3 hd 650DC EcoPak Data entry Activate Press button 7s Confirm selection Toggle to data entry Select data Key lock Confirm selection Activated Enter 1 - 9999 Deactivated Confirm entry Enter 0 Date and time Confirm selection Enter the day Confirm entry Enter month Confirm entry...
  • Page 18 Chapter 3 hd 650DC EcoPak Expiry date Confirm selection Confirm entry Confirm entry Confirm entry Batch Confirm selection Enter 0000 - 9999  On this display, an alphanumeric code has been entered via the barcode scanner Confirm entry Package content quantity Confirm selection Enter 0 - 99 Confirm entry...
  • Page 19 Chapter 3 hd 650DC EcoPak Sterilisation type Confirm selection Select the sterilisation method Steam Ethylene oxide Formaldehyde Confirm selection Plasma Dry heat Ionising radiation Personnel code Confirm selection Displays the current personnel code Select new code Confirm entry V 1.02 9.693.024 Page 19...
  • Page 20 Chapter 3 hd 650DC EcoPak Batch counter Confirm selection Enter 0 - 9999 Confirm entry Select counting direction Counting direction upwards If the counting direction is selected downwards, a signal sounds on reaching the value 0 Counting direction downwards Confirm selection Switch off batch counter Switch off batch counter Standby...
  • Page 21 Chapter 3 hd 650DC EcoPak Measurement units Confirm selection Measurement units - Europe Select measurement units Confirm selection Europe Measurement units - USA Temperature in °C Temperature in °F Character width Confirm selection Confirm entry Enter 0 - 2 Depending on the selected setting, the characters are printed in different widths Enter A...
  • Page 22 Chapter 3 hd 650DC EcoPak Monitoring Confirm selection Personnel number Enter 0 – 60min Confirm entry When entering a time >0, personal number monitoring is activated and the motor can only ever be started if the personal number value is 1-9999 If the set time is reached, the personal number is automatically set to 0...
  • Page 23 Chapter 3 hd 650DC EcoPak Date format Confirm selection Selection of the date format Confirm selection DD.MM.YYYY MM.DD.YYYY YYYY.MM.DD YYYY.MM DD.MM.YY MM.DD.YY YY.MM.DD Time format Confirm selection 24-hour time format Select time format 12-hour time format Confirm selection 13:26 01:26 PM V 1.02 9.693.024 Page 23...

  • Page 24: Select Print Data

    Chapter 3 hd 650DC EcoPak Select print data Activate Press button 7s Confirm selection Switching of print data Select data to be printed The printing sequence is set and cannot be changed. Sterilisation date Activated print data are always printed in this order Sterilisation date Time Expiry date...
  • Page 25 Chapter 3 hd 650DC EcoPak Package content quantity Text Example Printing the sterilisation date and the expiration date V 1.02 9.693.024 Page 25...

  • Page 26: Intelligentscan, Connection Of A Barcode Scanner

    PC. Please only use barcode scanners approved by hawo. hawo accepts no liability for damage caused by connecting and using other barcode scanners. For further information, please contact your authorised service partner or the hawo Service Hotline: +49 (0) 6261 9770 0 V 1.02...

  • Page 27: Sealing Seam Test - "Seal Check

    Chapter 3 hd 650DC EcoPak Sealing seam test – “Seal Check” Test the critical process parameters (temperature, contact pressure and sealing time) with "SEAL CHECK".  Seal Check seal indicators are not suitable for packaging with side folds. This test should be performed before and after the daily working process and/or before/after each batch and can be documented by routine filing of the print-out.

  • Page 28: Troubleshooting And Maintenance

    Chapter 4 hd 650DC EcoPak 4 Troubleshooting and maintenance Troubleshooting checklist The troubleshooting suggestions marked with a * may be carried out only by the manufacturer or an authorised service partner appointed by the manufacturer. Malfunction Possible cause Remedy Mains connection power cable not plugged in Check the mains connection and, if necessary, plug into a different...

  • Page 29: Customer Service

    Readjust print head* Paper pressure roller Adjust paper pressure roller* Customer service Your hawo customer service team is available  from Mon - Fri 8 a.m. - 5 p.m. and on +49 (0)6261-9770-31. You are also welcome to send questions to the following e-mail address: service@hawo.com...

  • Page 30: Alarm Functions And Error Displays

    Chapter 4 hd 650DC EcoPak Alarm functions and error displays Alarm functions Batch counter, set with counting direction downwards, has reached Flashes the value 0 Cancelling the alarm Set batch counter to a value > 0 set the counting direction of the batch counter to up See page 19 Error displays...

  • Page 31: Maintenance/Calibration

    Chapter 4 hd 650DC EcoPak Maintenance/calibration Like all technical devices, your device is also subject to technical wear. In order to guarantee continuous operational readiness, your device should be inspected regularly by a competent person and serviced and calibrated at least once per year by the manufacturer or by one of the manufacturer's authorised service partners.
  • Page 32 Chapter 4 hd 650DC EcoPak Sender: Fax no. Your order no. _________________ Date _______________ Device type _________________ Serial number _______________  Designation Art. No.: Qty.  Ink ribbon, black 6.813.104  Ink ribbon, red 6.813.224  PTFE strip on upper guide rail 6.105.178 ...
  • Page 33 Chapter 4 hd 650DC EcoPak Sender: Fax no. Your order no. _________________ Date _______________ Device type _________________ Serial number _______________  Designation Art. No.: Qty.  Temperature controller 100 - 240V 6.564.042  Printer control 1.461.013   SST module 1.461.014 ...

  • Page 34: Replacement Parts Ordering - Allocation Of Article Numbers

    Chapter 4 hd 650DC EcoPak Replacement parts ordering – allocation of article numbers Heating die 6.564.023 1.616.049 6.105.125 1.616.050 6.105.125 6.564.018 Upper guide rail 6.181.012 PTFE strip 6.105.178 Lower guide rail PTFE strip 6.105.177 V 1.02 9.693.024 Page 34...

  • Page 35: Replacement Parts Ordering - Comprehensive Overview

    Chapter 4 hd 650DC EcoPak Replacement parts ordering - comprehensive overview Pressure roller 2.230.008 Fan 6.212.028 Toothed belt transport 6.271.019 Printer control 1.461.013 SST module 1.461.014 Switching power supply 6.533.001 Temperature controller 6.564.042 Power switch 6.562.009 V 1.02 9.693.024 Page 35...

  • Page 36: Replacing Worn And Spare Parts

    Chapter 4 hd 650DC EcoPak Replacing worn and spare parts Replacing ink ribbon Please use only genuine replacement parts  Switching off the sealing device Open front flap, if necessary set infeed section to 0. Press the lever for the ink ribbon holder  down with your left hand. Press the holder for the ink ribbon cassette ...
  • Page 37 Chapter 4 hd 650DC EcoPak Maintenance information Please use only genuine replacement parts Replacement of PTFE tape on guide rail Switch off the sealing device and DISCONNECT THE POWER PLUG!  Opening the housing   Remove mounting screws for the upper guide rail and remove the guide rail or ...
  • Page 38 Chapter 4 hd 650DC EcoPak Maintenance information Replacing the pressure roller  Switch off the sealing device and DISCONNECT THE POWER PLUG!  Opening the housing   Remove mounting screws for the upper guide rail and remove the guide rail. ...

  • Page 39: Adjusting The Process Parameters

    hd 650DC EcoPak Chapter 4 Adjusting the process parameters  After adjusting, the sealing device must remain switched on for another 10 seconds! Temperature control The temperatures 120°C and 200°C are measured one after another and the difference between the set value and the actual value is Adjustment of temperature corrected.
  • Page 40 hd 650DC EcoPak Chapter 4 Select temperature Confirm selection adjustment The set temperature of the device is automatically set to 120°C After reaching the temperature, the stabilisation period starts After this time has elapsed, enter the temperature which has been measured with the measuring device Confirm entry The set temperature of...

  • Page 41: Setting The Serial Interface Transmission Rate (Baud Rate)

    hd 650DC EcoPak Chapter 4 Setting the serial interface transmission rate (baud rate) Press both buttons at the same time and switch on the sealing device Power switch Select baud rate setting Confirm selection Select baud rate Example: Baud rate 57600Bd 1200Bd –...

  • Page 42: Technical Data

    hd 650DC EcoPak Chapter 5 5 Technical data Circuit diagram and wiring diagram hd 650 DC     Fuse 230V   Fuse 115/100V 5AM  Intelligent Scan       Mains frequency 50Hz 60Hz Heating cartridge connection at 115/100V ...

  • Page 43: Specifications

    hd 650DC EcoPak Chapter 5 Specifications Connection data Mains connection [ V ] 115 / 230 Mains frequency [ Hz ] 50 / 60 Power consumption max. [ W ] Mains fuse 115V / 230V [ A ] 5A / 2A Mechanical system Dimensions Length...

  • Page 44: Declaration Of Conformity

    hd 650DC EcoPak Chapter 6 6 Declaration of conformity V 1.02 9.693.024 Page 44...
  • Page 45 hd 650DC EcoPak Chapter 6 V 1.02 9.693.024 Page 45...
  • Page 46 hd 650DC EcoPak Chapter 6 V 1.02 9.693.024 Page 46...
  • Page 47 hd 650DC EcoPak Chapter 6 V 1.02 9.693.024 Page 47...
  • Page 48 GmbH hawo USA hawo ASIA Obere Au 2 – 4 321 North Clark Street 25 International Business Park 74847 Obrigheim Suite 1425 #03-105 German Centre Germany Chicago IL 60654 Singapore 609916 T +49 (0) 6261 / 9770 - 0 T +1 312 585 8329 T +65 6433 5339 F +49 (0) 6261 / 9770 - 69...

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