Bennett 1K Series Quick Install Manual

page of 20

/ 20
Bookmarks

Quick Links

Download this manual

1K SERIES ELECTRONIC QUICK INSTALL GUIDE

This quick install guide covers the Bennett Pacific eNVy series dispenser specifications, identification, piping and wiring installation, programming

modes, diagnostic modes, error codes, and spare parts information needed for a Pacific eNVy dispenser built and/or retrofitted with 919

electronics. Please refer to your technical manuals located on the USB provided for detailed information.

IMPORTANT SAFETY INSTRUCTIONS

Bennett Pump Dispensers are to be installed by trained technicians. All technicians must be aware of ALL safety instructions. If you are not a

Bennett trained technician, please contact Bennett Technical Support at 1-800-423-6638 for training information.

As you read this guide, please be aware of the following symbols and their meaning.

Red and White "DANGER" means: If you do not follow the instructions, severe injury or death will occur.

Orange and Black "WARNING" means: If you do not follow the instructions, severe injury or death can occur.

Yellow and Black "CAUTION" means: If you do not follow the instructions, damage can occur to the dispenser.

Blue and White "IMPORTANT" means: Helpful tips and other recommendations on equipment installation, usage, and maintenance should

be observed.

PRODUCT OVERVIEW

STANDARD MODELS

Products .................................................................................................................................................................................... Up to 4 Products Per Side

Hoses .............................................................................................................................................................................................. Up to 2 Hoses Per Side

Unit Type ........................................................................................................................................................................ Straight Grade, Mixer or Blender

Hydraulics ...................................................................................................................................................................................................... Remote Only

Flow Rate ....................................................................................................................................................................................................12gpm/ 40lpm

Inlet / Outlet ............................................................................................................................................. 1-1/2" (3.8cm) dia NPT / .75" (1.9cm) dia NPT

Protocol ........................................................................................................................................ Bennett Current Loop / Generic Current Loop / RS485

EXTENDED BLENDER MOD ELS

Protocol ........................................................................................................................................ Bennett Current Loop / Generic Current Loop / RS485

SPECIFICATIONS

DIMENSIONS

[SK1][LJ2]

Standard (without valance) ................................................................................................................................ 49" (width) x 22" (depth) x 91" (height)

Extended (without valance) ................................................................................................................................ 65" (width) x 22" (depth) x 90" (height)

ENVIRONMENTAL REQUIR EMENTS

Operating Temperature ..................................................................................................................................................... -40

Humidity .................................................................................................................................................................................... 0 to 95% Non-Condensing

POWER REQUIREMENTS

AC Power Input, Electronic ................................................................................................................................ 120/240VAC, 50/60 Hz. 350 Watts Max.

DC Power Supply Output .......................................................................................................................................................... +12VDC at 2.0 Amps Max.

Lead-Acid Battery Output ......................................................................................................................................................... +12VDC at 5.0 Amp Hours

Nickel-Cadmium Battery Output ..................................................................................................................................... +3.6VDC at 250 Milliamp Hours



C to +65

C / -40

F to 150

+24VDC at 2.0 Amps Max.

135442 Rev A 9-18-17

Table of Contents

Summary of Contents for Bennett 1K Series

Page 1 IMPORTANT SAFETY INSTRUCTIONS Bennett Pump Dispensers are to be installed by trained technicians. All technicians must be aware of ALL safety instructions. If you are not a Bennett trained technician, please contact Bennett Technical Support at 1-800-423-6638 for training information.
Page 2 STEP 1 - DISPENSER IDENTIFICATION NUMBER (DIN) [SK3] Identifying the features of the unit prior to installation will provide an understanding of how to perform an accurate installation. Follow the steps below to determine what type of 1000 Series Electronic Dispenser you are installing. DIN numbers are used to identify what type of dispenser or pump is being used and options used.
Page 3 135442 Rev A 9-18-17...
Page 4 Before placing a Pacific eNVy Series Dispenser onto an island, determine what type of dispenser sump is used and follow the original manufacturer’s installation instructions. Review the Bennett Pacific Series Dispenser Footprint for your unit and get the measurements of the existing or new dispenser sump to determine if any adjustments are needed prior to mounting the unit onto the island.
Page 5 Continued on the next page…. 135442 Rev A 9-18-17...
Page 6 When anchoring the dispenser, always level the dispenser with metal shims before bolting to the island. Place the metal shims at the location of the anchor bolts so the dispenser frame is not distorted when the anchor bolts are tightened down. Improper shimming that result in misaligned frames is NOT covered under the Bennett Limited Warranty! 135442 Rev A 9-18-17...
Page 7 135442 Rev A 9-18-17...
Page 8: Step 8 - Field Wiring
Generic Current Loop and Bennett Current Loop 121982 RS-485 121992 BENNETT CURRENT LOOP FUEL COMMUNICATION ( 121982) To be used with Bennett 515 Box, TMX, Comdata, FIS-CAL, VeriFone Commander, Ruby, and Sapphire remote consoles. Bennett Current Loop uses a 4-wire protocol. 135442 Rev A 9-18-17...
Page 9 To be used with Allied NeXGen remote consoles. The RS485 uses a 2-wire protocol. RS-485 wires should be twisted together no less than 3 turns per foot to reduce the effects of electrical noise on the communication circuit. Bennett highly recommends the use of twisted wires. Note: Belden shielded cable is accepted but the “drain”...
Page 10 Intercom wiring must be in a separate conduit from the dispenser conduit. DO NOT install intercom wiring in the same conduit as the dispenser wiring or else the Bennett Warranty will be voided and improper system operation will result. If the dispenser is ordered with an intercom (speaker and call button), the Installer must pull wires for it.
Page 11 STEP 9 - PROGRAMMING AND DIAGNOSTIC MODES Programming the Pacific eNVy series dispenser can be done using the Local Preset option or the Manager’s Keypad. LOCAL PRESET PROGRAM MING The Local Preset option can be ordered with any Pacific eNVy Series electronic dispenser. The attendant can select volume or currency and preset the amount of fuel for the customer.
Page 12 SUGGESTED SETUP SEQU ENCE Make sure the initial setup of the menu codes are programmed before testing any dispenser operations. Failure to do so may lead to difficulty getting the dispenser to operate properly. See Initial Setup Sequence below. Note: Menu Codes 3 through 99 are presented in numerical order on the following pages.
Page 13 If the resistance reading is more than 1 ohm, the dispenser electronics may not operate properly and will void the Bennett Limited Warranty. Turn on 120 or 240 volts ac dispenser power to the unit.
Page 14 135442 Rev A 9-18-17...
Page 15 CAUTION: DO NOT USE THE DISPENSER TO PURGE AIR FROM THE PRODUCT LINES. RUNNING THE METER IN A DRY CONDITION AND AT THE HIGH SPEEDS RESULTING FROM PRESSURIZED AIR, WILL DAMAGE THE METER AND VOID THE BENNETT LIMITED WARRANTY. The emergency shutoff valve contains a test port that may be used to bleed off air that may be trapped in the product lines. Manually close the emergency shutoff valve.
Page 16: Step 13 - Calibration Procedure
STEP 13 - CALIBRATION PROCEDURE Enter into Manager’s Mode 27 and slide the (E-Cal) switch to the right on the 919 CPU Board to gain access. If you attempt to dispense with this switch in E-Cal Mode, the dispenser will give you an Error. THE BASIC CALIBRATIO N PROCEDURE The basic calibration procedure assumes that the test can sight glass is graduated in units of cubic inches or cubic centimeters (milliliters).
Page 17: Error Codes Table
If an error message continues to be displayed, please contact Bennett Technical Support at 1-800-423-6638.
Page 18 Some dispensers may require basic and/or additional materials such as bolts, fittings, fuses, washers, etc. These items can be found in your local hardware store. If not please feel free to contact our Bennett Customer Service Group at 1-800-719-6050.
Page 19 This page is intentionally left blank 135442 Rev A 9-18-17...

Bennett 1K Series Quick Install Manual

Quick Links

Related Manuals for Bennett 1K Series

Summary of Contents for Bennett 1K Series

Page 8: Step 8 - Field Wiring

Page 16: Step 13 - Calibration Procedure

Page 17: Error Codes Table