Page 4
AMD2000 Series D2xxx Servo Drive - User Guide Page intentionally left blank D-000088 Rev 10 ANCA Motion...
Page 5
Technical Data Functions, specifications, dimensions, de-rating, brake resistor calculation, standards compliance Accessories Selection of accessories including motors, cables, I/O interface modules, filters, reactors, chokes magnetic cores Additional Information How to contact ANCA Motion with your enquiries ANCA Motion D-000088 Rev 10...
Installation Site ......................... 16 4.3.2 Tools Required ......................... 17 4.3.3 Mounting and Cooling ......................17 Installation ............................. 20 4.4.1 Power Isolation ........................20 4.4.2 Mounting a Drive ........................20 4.4.3 Un-Mounting a Drive ........................ 22 D-000088 Rev 10 ANCA Motion...
Page 7
Power Supply Soft Start Module ......................38 6.6.1 Soft Start Module Wiring ......................38 6.6.2 Soft Start Module Installation ....................39 6.6.3 Soft Start Module Maintenance ....................41 Power Disconnect and Protection Devices .................... 42 ANCA Motion D-000088 Rev 10...
Page 8
STO Function Commissioning Test Procedure ................ 91 Motor Brake Control..........................95 Serial Communication Port ........................95 7.10 Ethernet Interface ..........................95 7.10.1 EtherCAT® .......................... 95 7.10.2 EtherCAT topology / Port assignment.................. 95 7.11 DIP Buttons ............................97 viii D-000088 Rev 10 ANCA Motion...
Page 9
Drive Display ........................109 10.4 Electrical Specifications ........................110 10.4.1 Power supply section ......................110 10.4.2 Digital servo drive ......................110 10.4.3 Resolution .......................... 111 10.4.4 Steady State Performance ....................111 10.4.5 Regenerative Braking ......................111 ANCA Motion D-000088 Rev 10...
Page 10
11.2.3 Brake Motor Specific Information ..................139 11.2.4 Motor Mechanical Information Summary ................140 11.3 Cables ..............................141 11.3.1 Cable Catalogue Number Interpretation ................141 11.3.2 Encoder Cables ......................... 142 11.3.3 Armature Cables ........................ 143 D-000088 Rev 10 ANCA Motion...
Page 11
D2015 SoE Drive 15A with Cable Bracket Kit & STO Override Plug ......... 150 12 Additional Information ..........................151 12.1 What this Chapter Contains ......................... 151 12.2 Maintenance and Repairs ........................151 12.3 Product, Sales and Service Enquiries....................152 12.4 Feedback ............................. 152 ANCA Motion D-000088 Rev 10...
Page 12
AMD2000 Series D2xxx Servo Drive - User Guide Page intentionally left blank D-000088 Rev 10 ANCA Motion...
This user guide and the warnings attached to the AMD2000 only highlight hazards that can be predicted by ANCA Motion. Be aware they do not cover all possible hazards. ANCA Motion shall not be responsible for any accidents caused by the misuse or abuse of the device by the operator.
1.2 Safe Start-Up and Operation Please refer to sections 8 Installation Checklist and section 9 Start-up for additional checks that should be made to start up the AMD2000 series drives safely. D-000088 Rev 10 ANCA Motion...
Please refer to 3.2 Features for more details of features available 2.3 Drive Model Applicability This user guide is applicable to the following variants of the ANCA Motion AMD2000 Series Servo Drives: Product Product variant Product Number AMD2000 Series Servo Drive...
Computer Numerical Control Drive-Controlled Moves PMSM Permanent Magnet Servo Motor PMAC Permanent Magnet Alternating Current Safe Torque Off Protective Earth 2.5 Trademarks ® EtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. D-000088 Rev 10 ANCA Motion...
Easy setup using ANCA MotionBench tool Small foot print. On-board 24VDC power supply and auxiliary I/O reduce overall system size and cost. Rugged and reliable design Please refer to section 10 Technical Data for detailed product specifications ANCA Motion D-000088 Rev 09...
The simplified circuit diagram of the drive is shown below. The AC supply voltage is converted to DC, which is then converted into the required variable frequency AC voltage signal to drive the motor. AMD2000 Servo Drive Single or 3 Phase AC/DC Converter DC/AC Converter AC Motor AC Input Switching Drive Control Control D-000088 Rev 10 ANCA Motion...
For any warranty work to be undertaken these labels must be readable and undamaged. Care should be taken to record these numbers in a separate register in the event of damage or loss. Note: Do not under any circumstances tamper with these labels. Your warranty may be void if the labels are damaged. D-000088 Rev 10 ANCA Motion...
Alternatively, each drive can be controlled through a combination of analogue and digital I/O. Several analogue inputs and digital inputs/outputs are provided in each drive for user defined signals which may be used for application specific functions. ANCA Motion D-000088 Rev 09...
Page 22
Encoder 2 Analog Inputs Encoder Analog Output Output Controller Standard Digital Outputs 24V Digital Inputs STO Outputs STO Inputs EtherCAT EtherCAT Communications Communications Communications Interface Network Network Figure 3-2 Block Diagram of the Drive System D-000088 Rev 10 ANCA Motion...
Page 23
Host Device EtherCAT Master capable device. e.g. CNC or EtherCAT IN EtherCAT OUT Serial Communications I/O Interface Module Optional External Regenerative Resistor Brake Power Servo Motor Figure 3-3 Connection Overview ANCA Motion D-000088 Rev 09...
Data+ / Ref+/ Z+ 5VDC Figure 3-5 Connector Summary D2109 and D2015 Servo Drive 3.6.3 X1/X2 EtherCAT Connectors EtherCAT IN EtherCAT OUT Suitable cables: KXE-1100 Series Ethernet Cable Cat 5e SF/UTP STO functionality is not supported on D2015 ANCA Motion D-000088 Rev 09...
Port X5 is for encoder connections. Mating Connector: High Density D-SUB 15-WAY Female with 4-40 UNC jack screws 3.6.7 Motor Armature Cable Connector Motor armature cable connection Mating Connector: 3 Position 7.62 mm, Male Terminal Plug D-000088 Rev 10 ANCA Motion...
The AMD2000 series drives are fitted with a LED display and control panel as shown in the following figure: The characteristics of the display and control panel are detailed in the following table: Drive Display Indicator 5 x 7-segment LED Operator interfacing 4 DIP buttons ANCA Motion D-000088 Rev 09...
The maximum recommended operating altitude is 1000m above sea level The AMD2000 must be installed in a cabinet or enclosure of rating IP54 or higher. Higher IP ratings may be required depending on application. Refer to 10.5 Environmental Specifications for further requirements. D-000088 Rev 10 ANCA Motion...
A small flat blade screw driver for X5 D-Sub 15pin HD connector, and X4 50 way Digital I/O connector. If standard ANCA Motion cables are not used, connectors are to be installed using only the crimp tool specified by the connector manufacturer.
Page 30
The D2015 must have at least 8mm horizontal space between itself and the cabinet wall, and at least 28mm space between adjacent drives. Refer to 10.5 Environmental Specifications for further requirements. Figure 4-1 D2103 and D2109 Mounting clearance requirements D-000088 Rev 10 ANCA Motion...
Page 31
Mechanical Installation Figure 4-2 D2015 Mounting clearance requirements If armature termination brackets are required to be fitted for EMC compliance, refer to 6.8.2.1 Cable Shielding, for fitting instructions. ANCA Motion D-000088 Rev 09...
Tighten both M5 mounting screws (D & E) to maximum torque of 5Nm. STEP5 Connect appropriate electrical cables to complete installation as per section 5 Planning the Electrical Installation 6 Power Wiring. D-000088 Rev 10 ANCA Motion...
Unplug the cables from the front of the drive to be un-mounted by carefully working the plugs from their sockets. STEP 2 Follow steps 4 through to 2 of section 4.4.2 Mounting a Drive in reverse order. D-000088 Rev 10 ANCA Motion...
Emergency Stop Device chain to provide a mechanism for stopping, but it is the responsibility of the machine integrator to construct the suitable Emergency Stop Device, whether utilising STO or otherwise. For information regarding STO, refer to 7.7 Safe Torque Off (STO) Operation. ANCA Motion D-000088 Rev 09...
The software will report an error if this occurs. If this occurs please review the mechanical spacing advice and thermal de-rating curves provided by ANCA Motion. Check the ambient temperature of air going to the bottom of the heat-sink in your specific application under steady state conditions.
Failure to do this and provide evidence of these calculations may result in burning out the resistor and voiding the warranty of your drive. Please refer to sections 10.4.5 Regenerative Braking 10.10 Regeneration Resistor for additional information. ANCA Motion D-000088 Rev 09...
360 degree saddles to connect the shield to an appropriate low impedance radio frequency earth. At the drive end, the armature shield must be connected directly to the drive earth point. It is highly recommended that an ANCA Motion shielding bracket be used. Please refer to section 6.7 Power Disconnect and Protection Devices for recommended wire gauges.
Also, the customer is the responsible party for the compliance of the machine to the Machinery Directives including the EMC directive. ANCA Motion D-000088 Rev 09...
Figure 6-1 Wire Stripping. The EMI filter and line reactor are required for EMC compliance; refer to 6.5 Installations conforming to the EMC Directive for details on the recommended EMC compliant installation. D-000088 Rev 10 ANCA Motion...
Page 41
(transient voltage surge suppression) must be provided to reduce Category IV to Category III. AC Supply PIN SIGNAL Unit Control Voltage Single Phase Supply Control Voltage Single Phase Supply Single/Three Phase Supply Single/Three Phase Supply Single/Three Phase Supply Figure 6-2 Mains Control and Power Supply Connector ANCA Motion D-000088 Rev 09...
Operation at reduced supply voltage will require power de-rating as discussed in 10.9 Voltage and Temperature De-rating. Operation using single phase (and two phase) supplies instead of three phase supplies may also require power de-rating as discussed in 10.9 Voltage and Temperature De-rating. D-000088 Rev 10 ANCA Motion...
6.3.4 Connection of drives to non-grounded systems (IT) Warning: The AMD2000 series drive must not be connected to a non-grounded IT system. Proper function of the AMD2000 series drive is reliant upon an input supply that is ground referenced. ANCA Motion D-000088 Rev 09...
This DC current can reduce the ability of a type A or AC type RCD to trip. Warning: These drives designed for category C3, and are not intended to be used on a low- voltage public network which supplies domestic premises. D-000088 Rev 10 ANCA Motion...
The gear tray must be connected to the supply PE, and is designated the Chassis Earth. Symbol for Chassis Earth PE connections using the optional armature bracket are described and illustrated in 6.8.2.1 Cable Shielding. ANCA Motion D-000088 Rev 09...
Converter Cabinet Line Filter AMD2000 Motor Cable Line Reactor IGBT Inverter leak Heats ink PE terminal and metal gear tray ground Figure 6-5 Common Mode Noise Current Paths in a Drive System D-000088 Rev 10 ANCA Motion...
CRX0014BC (or equivalent) Figure 6-8 Wiring needed to make a DC Choke from a 3 Phase Line Reactor The CRX0014BC for the D2109 and D2015 is a 3 phase line reactor; Figure 6-8 illustrates the wiring. D-000088 Rev 10 ANCA Motion...
(refer to Grounding). Minimize motor cable length, and use correctly shielded motor cables (refer to 6.8.2 Motor Power Cable Installation). For longer cable lengths a ferrite ring on the drive output will reduce EMC noise. ANCA Motion D-000088 Rev 09...
2A and avoid the control circuit breaker being tripped. Note: ANCA Motion’s preferred power wiring configuration for multidrive applications is to install a separate circuit breaker for each AMD2000 servo drive. Only use the Soft Start Module if installing multiple circuit breakers is not viable.
The Soft Start Module must not be operated above 1000m Mean Sea Level (AMSL). Do not install the Soft Start Module if there are any visible signs of damage to the product. Figure 6-10 Soft Start Module Installation ANCA Motion D-000088 Rev 09...
Page 52
Warning: After clipping the product to the DIN rail, ensure the module is fastened securely and the white clip is fully inserted, flush with the top surface of the housing, as shown in Figure 6-12. Figure 6-12 Ensure the white DIN rail clip is fully inserted D-000088 Rev 10 ANCA Motion...
(e.g. dust). To clean the vent slots, gently use a soft-bristled brush. Do not use compressed air. Do not disassemble. If the Soft Start Module develops any visible signs of damage it must be removed from service. ANCA Motion D-000088 Rev 09...
When using 2 phases of a 3-phase supply, each phase must have suitable protection and the voltage must not exceed the rated input voltage. When using a single phase supply with a Neutral conductor, protection is only required on the supply phase. D-000088 Rev 10 ANCA Motion...
Page 55
Where more than one cable per terminal is used the combined diameters should not exceed the maximum. The terminals are suitable for both solid and stranded wires. Circuit Breakers must be thermal magnetic type. Motor cables should have the same wire gauge as 3 phase mains supply. ANCA Motion D-000088 Rev 09...
Ensure that shielding of the motor cable continues on both sides of the motor circuit contactor as shown in Figure 6-14 Motor connections and shielding. D-000088 Rev 10 ANCA Motion...
Connection for two PE wires less than 10mm² Cu by using two M4 screws. Maximum tightening torque is 1.5 Nm. A single PE wire if the conductor size is greater than 10mm² Cu by using a single M6 screw. Maximum tightening torque is 3 Nm. ANCA Motion D-000088 Rev 09...
Page 58
Armature Cable Armature Cable Assembly Earth Wire EMC Saddle Clamp Exposed Braid A single Protective Earth Termination Wire to the Bracket Cabinet Earth Bar Figure 6-16 Armature Cable Shield Connection with 1 x PE wire D-000088 Rev 10 ANCA Motion...
Page 59
Maximum tightening torque is 3Nm. Armature Cable Assembly Armature Cable EMC Saddle Earth Wire Clamp Exposed Braid Two Protective Termination Earth Wires to Bracket the Cabinet Earth Figure 6-17 Armature Cable Shield Connection with 2 x PE wires ANCA Motion D-000088 Rev 09...
Page 60
Connection for two PE wires less than 10mm² Cu by using two M4 screws provided. Maximum tightening torque is 1.5Nm Ensure that fingers are clear from the saddle clamping area during the disengagement of Warning: the spring clamp onto the braid as serious injury could occur. D-000088 Rev 10 ANCA Motion...
Page 61
At approximately 25mm away from the first incision, score around the cable outer sheath again. Score the cable outer sheath lengthways between the first two incisions, and peel off the outer sheath and paper shield if there is any. Figure 6-20 Armature Cable Braid Exposed Diagram ANCA Motion D-000088 Rev 09...
Page 62
Earth wires to the Earth bar as shown. Each protective earth Wire will be from a drive in the cabinet. Protective Earth Wires to the Drive Earthing points (see above pictures for locations) Factory Earth Wire Figure 6-22 Use Star Topology to Connect Drive Protective Earth to Earth Bar D-000088 Rev 10 ANCA Motion...
Page 63
Keep shield pigtails as short as possible and note they are less effective than full clamping Allow no breaks in the cable shields. Earthing connections should be as short as possible in flat strip, multi-stranded or braided flexible conductors for low RFI impedance. ANCA Motion D-000088 Rev 09...
3-phase 12A sine wave 5.5kW 850V D2015 with no DC bus connection 3-phase 20A sine wave 11kW D2015 with DC bus connection 3-phase 20A sine wave 11kW 850V *Motor frequency range is from 0-200Hz for these filters D-000088 Rev 10 ANCA Motion...
PWM shaped but the current is sinusoidal. The reduced performance of the du/dt filter compared to the sinusoid filter makes it unsuitable for motor bearing current reduction and acoustic noise reduction. ANCA Motion D-000088 Rev 09...
Black – Black – Yellow/Green Separate Customer Relay: 24 V DC supply Normally Open Black – 24 V or 21 Black – DO-01 Backshell Mating Face View Figure 6-26 Example K2A-BSMD-xyz Armature with Brake Wiring D-000088 Rev 10 ANCA Motion...
The separate 24 V DC supply used for the thermal switch can also be used to power the relay in the brake circuit. Note: There must be reinforced isolation between motor windings and the temperature sensor as required by IEC 60204-1 and referenced standards. ANCA Motion D-000088 Rev 09...
(e.g. Pin 3, X4) (e.g. Pin 46, X4) Figure 6-29 Example Connection of Two Thermal Sensors Note: that there must be reinforced isolation between motor windings and the temperature sensor as required by IEC 60204-1 and referenced standards. D-000088 Rev 10 ANCA Motion...
External Regeneration Resistor Connect resistor to P & C Danger: Do not short circuit connector P to C. Connector P is live with active high voltage. Please refer to sections 10.4.5 Regenerative Braking 10.4.5 Regenerative Braking ANCA Motion D-000088 Rev 09...
6.15.2 Drives after Model Year MY2020 These model drives do not include the busbar terminals and therefore do not open the lid as there are no user accessible items inside. For example 0113 means year 2013 week 01. ANCA Motion D-000088 Rev 09...
7.1 What this Chapter Contains This chapter contains information related to interfacing of the drives to the following connections: Analogue and Digital I/O EtherCAT Motor Feedback D-000088 Rev 10 ANCA Motion...
Please refer to section 10.3 Interface Specifications for detailed specifications Warning: I/O Connector X4 pin assignments are provided, but ANCA Motion cannot ensure reliable operation of the STO function if the user supplies their own cable and connector. ANCA Motion...
Every pin from the X4 connector is broken out to spring-cage terminal blocks. The terminal blocks can accept 0.25mm to 1.5mm conductors with 7mm stripping length. The module is mounted using 35mm top hat DIN rail (EN 60715). Figure 7-2 I/O Interface Breakout Module D-000088 Rev 10 ANCA Motion...
The analogue inputs pass through a differential buffer and second order low-pass filter with a cut-off frequency of approximately 700 Hz. 7.4.1.1 Idealised drawing of Analogue Input Circuit AMD2000 AGND 7.4.1.2 Typical Connection Examples of Analogue Input Signal source AMD2000 AI-XX+ AI-XX- Figure 7-3 Typical Example of Floating Differential Input Connection ANCA Motion D-000088 Rev 09...
Page 76
Note: In the scenario presented in Figure 7-5, any potential difference (in many cases this is 50/60Hz powerline noise) between signal source ground and measurement system ground will be picked up into the measurement result. Signal source AMD2000 AI-XX+ AI-XX- AGND Figure 7-6 Typical Example of Floating Single-Ended Connection D-000088 Rev 10 ANCA Motion...
Page 77
Figure 7-7 Typical Input Circuit to Provide 0-10V Input from a 24V Source Refer to the applicable AMD2000 Series Servo Drive - Configuration Guide for detailed information on how to use ANCA MotionBench to read analogue input values. ANCA Motion D-000088 Rev 09...
Page 78
Note: This module is inteded to be used with the AMD2000 I/O Interface Module (ICN-3077-1952 OR 646-0-05-0723) as to be able to access the analogue inputs of the AMD2000 Drive. For technical specifications refer to section 10.6.2 Motor Thermistor Sensor Isolator. D-000088 Rev 10 ANCA Motion...
Refer to the applicable AMD2000 Series Servo Drive - Configuration Guide for detailed information on how to use ANCA MotionBench to read analogue output values. 7.4.2.1 Idealized Drawing of Output Circuit AMD2000 ANCA Motion D-000088 Rev 09...
General Purpose Digital Inputs DI-01 to DI-08 Warning: Please refer to section 10.3 Interface Specifications for detailed current ratings of the 24V supply if used to switch I/O devices 7.5.2.1.1 Idealised Drawing of Input Circuit AMD2000 ANCA Motion D-000088 Rev 09...
Page 82
AMD2000 Series D2xxx Servo Drive - User Guide 7.5.2.1.2 Typical Connection Example AMD2000 Control +24 V DI-XX Control GND 7.5.2.1.3 Typical Connection Example NPN Pull-Up Resistor +24 V NPN Device AMD2000 1K 1W DI-XX Control GND D-000088 Rev 10 ANCA Motion...
Page 83
Idealized Drawing of Differential Input Circuit AMD2000 7.5.2.2.2 Typical Connection Examples of interfacing with PNP/NPN based sensors. 24 V AMD2000 Signal Sensor Figure 7-9 - Example PNP Based Sensor AMD2000 Signal Sensor Figure 7-10 – Example NPN Based Sensor ANCA Motion D-000088 Rev 09...
Page 84
Minimum Input High Threshold Voltage 11 V Nominal Input Current at 24V Input 15 mA I/O Interface module (646-0-05-0723) Control GND (DI-09+/DI-10+) +24 V DI-09-/DI-10- GND(24V) Control GND Figure 7-11 – Interface with 24V single-ended signals D-000088 Rev 10 ANCA Motion...
Page 85
Digital GND Digital GND I/O Interface module (646-0-05-0723) Control GND (DI-09+/DI-10+) +24 V DI-09-/DI-10- 0VDC(24V) Control GND Figure 7-12 – Interface with 24V single-ended signals 10.3 Interface Specifications Refer to Section for maximum current rating. ANCA Motion D-000088 Rev 09...
Page 86
Ensure the ground is common to the ground of the drive so the power supply and signals have a common ground. Figure 7-14 - Differential Pulse and Direction Mode Wiring Diagram D-000088 Rev 10 ANCA Motion...
Page 87
The drive does not provide power to the quadrature device so the power supply must be provided by the user. Ensure the ground is common to the ground of the drive so the power supply and signals have a common ground. Figure 7-16 - Single Ended Pulse and Direction Mode Wiring Diagram ANCA Motion D-000088 Rev 09...
Refer to the applicable AMD2000 Series Servo Drive - Configuration Guide for detailed information on how to use ANCA MotionBench to read digital output values. 7.5.3.2 Typical Connection Examples AMD2000 Example - PLC (X4 Pin 20) DO-XX DI-XX D-000088 Rev 10 ANCA Motion...
An encoder pass-through is available via connector X4. It provides access to either the analogue or digital encoder input supplied on connector X5. The differential output signals are in the form of an incremental encoder. Connector Pin Number Label EO-A+ EO-A- EO-B- EO-B+ I/O Module EO-Z- EO-Z+ ANCA Motion D-000088 Rev 09...
AMD2000 drive or from an external power supply (See notes on the bottom of section about requirements and approvals on an external power supply). Guidance regarding staff levels of training and competence are given in IEC 61508. D-000088 Rev 10 ANCA Motion...
This STO feature is designed for uncontrolled stops (similar to Stop category 0, IEC 60204-1); only removing torque from the motor. The speed at which the motor and load moves after activation may depend on many factors. ANCA Motion D-000088 Rev 09...
STO is to be de-asserted while the drive is NOT ‘enabled.’ Refer to the AMD2000 Series Servo Drive - Configuration Guide for instructions on how to clear drive errors, or disable and re-enable the drive. D-000088 Rev 10 ANCA Motion...
Page 93
If an internal fault is re-detected on start-up, or if the inputs asserting STO continue to not match, then STO will re-enter a fault state upon start-up and will continue to be unable to deliver power to a motor. ANCA Motion D-000088 Rev 09...
STO inputs, STO reactions and faults can be examined via ANCA MotionBench software or the drive’s EtherCAT fieldbus. MotionBench and EtherCAT STO AMD2000 Series Servo Drive – SoE Configuration Guide. related signals are described in the D-000088 Rev 10 ANCA Motion...
Page 95
STO trips, then it is recommended that a reliable external power supply is used. Note that any external power supply must be of the Protected Extra Low Voltage (PELV) type and approved to IEC 60950. ANCA Motion D-000088 Rev 09...
Page 96
(refer to the note at the bottom of section Table 7-1 - STO Input Ratings). Failure to do so may result in activation of over current protection and may therefore cause unexpected STO activation. D-000088 Rev 10 ANCA Motion...
Page 97
Figure 7-20 Example of Integrating Single STO Drive to Safety Circuit Note: Requirement for IEC60204-1 regarding earth fault detection must be followed. Note: Installation of the safety circuit will need to follow particular installation instructions for chosen unit and requirements of IEC 60204-1. ANCA Motion D-000088 Rev 09...
Page 98
AMD2000 internal power supply, be careful not to exceed power supply current limits (refer to the note at the bottom of section Table 7-1 - STO Input Ratings). Failure to do so may result in activation of over current protection and may therefore cause unexpected STO activation. D-000088 Rev 10 ANCA Motion...
Page 99
AMD2000 internal power supply in this instance, but this is displayed here for convenience. D2103 or D2109 I/O interface module 20/21 +24V 46/47 GND(24V) STO-01+ STO-01- STO-02+ STO-02- Figure 7-22 - STO feature not used ANCA Motion D-000088 Rev 09...
Faults in the operation of STO must be identified and logged immediately by the operator of the machine. All faults MUST be reported to ANCA Motion, and no maintenance or repair of a drive is allowed. Faulty drives should be returned to ANCA Motion for further evaluation.
Page 101
Time below which STO demand changes are ignored (from safety PLC pulses, for example) Maximum time allowable between differing STO demands before external fault detected Table 7-4 - STO Timing Specifications assumes at least 10ms between low transitioning pulses ANCA Motion D-000088 Rev 09...
If the cause of the fault persists after power cycling, then the error will not be able to be cleared. Note: The STO Diagnostics described in the section are NOT certified safety functions. D-000088 Rev 10 ANCA Motion...
All faults or mis- performance/deviations from this test procedure MUST be reported to ANCA Motion, and no maintenance or repair of a drive is allowed. Please organise with ANCA Motion to return the drive for assessment.
Page 104
Check STO fault relay Closed Test fails. Safely put machine into a safe state, electrically isolate drive, remove End sub-test1 and drive and contact ANCA Motion. go to sub-test2 Figure 7-25 - STO Sub-Test 1 D-000088 Rev 10 ANCA Motion...
Page 105
Check STO fault relay Open Test fails. Safely put machine into a safe state, electrically isolate drive, remove End sub-test2 and drive and contact ANCA Motion. go to sub-test3 Figure 7-26 - STO Sub-Test 2 ANCA Motion D-000088 Rev 09...
Page 106
End sub-test3 Test fails. Safely put machine into a safe state, electrically isolate drive, remove drive and contact ANCA Motion. End STO test Figure 7-27 - STO Sub-Test 3 The test is now complete. Warning: After the STO Commissioning Test is completed, it is imperative that extreme care is taken to assemble the drive connections as per wiring recommendations in this User Guide.
Port 0 open Port 0 Closed Open or all ports Function Function Closed Slave Controller closed Loopback Function Port 2 Closed EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany ANCA Motion D-000088 Rev 09...
Page 108
EtherCAT configuration is usually performed using EtherCAT manager software. To assist with configuration, an EtherCAT Slave Information (ESI) file is provided in the firmware bundle. This .xml file describes the drive’s capabilities to the EtherCAT manager. 7.10.2.3 EtherCAT Connectors EtherCAT IN EtherCAT OUT D-000088 Rev 10 ANCA Motion...
Reserved Holding during power up will force the device into bootstrap mode Additional functionality may also be available depending on variant, refer to the related AMD2000 Series Servo Drive - Configuration Guide for more information. ANCA Motion D-000088 Rev 09...
Encoder channel 1 is designed to support Sin/Cos encoders but can also be used for a secondary digital incremental encoder. This channel does not support the UVW wire-saving FOI feature. Please refer to the accompanying configuration guide for more information. Encoder channel 2 is designed to support digital incremental encoders only. D-000088 Rev 10 ANCA Motion...
(1) THE INNER AND OUTER SHIELD SHOULD NOT TOUCH AT ANY POINT Figure 7-28 Example K2B-FSMD-xyz Analogue Incremental Encoder Wiring 7.12.3 Digital Encoder Interface 7.12.3.1 Idealized Drawing of the Digital Encoder Circuit AMD2000 RS485 A/B/Z + /RS422 Receiver A/B/Z - ANCA Motion D-000088 Rev 09...
Recommended cables are listed in the accessories section 11.3.2 Encoder Cables SERVO DRIVE MOTOR ENCODER BACKSHELL Figure 7-29 Example K2A-FSPD-xyz Digital Incremental Encoder Wiring SERVO DRIVE MOTOR ENCODER BACKSHELL Figure 7-30 Example K2A-FSMD-xyz Digital Incremental Encoder Wiring D-000088 Rev 10 ANCA Motion...
The STO Commissioning Test has been completed and PASSED following the instructions listed in Section 7.7.8 STO Function Commissioning Test Procedure; or if STO is not required, then the STO function has been disabled appropriately in accordance with Section 7.7.5.5 When STO is not required. D-000088 Rev 10 ANCA Motion...
Start-up 9 Start-up Please refer to the applicable configuration guides for this series of drive for parameter configuration, tuning and diagnostics. AMD2000 Series Servo Drive - SoE Configuration Guide ANCA Motion D-000088 Rev 09...
3V (RS-422 compliant) Number of Inputs 2 (4 wires) Input Common-Mode Voltage Range +12/-7 V 120 Ω Terminating Resistance Turn On Differential Threshold +200 mV Turn Off Differential Threshold -200 mV Maximum Propagation Delay 130 ns Isolated D-000088 Rev 10 ANCA Motion...
Output Current (Nominal) +/-10mA Short circuit protection Bandwidth 500Hz Isolated 10.3.8 Motor Position Feedback Number of position feedback channels Ch1: Analogue 1Vpp Ch2: 5V Line Drive Analogue Incremental Sin/Cos (1Vpp) Supported Encoders Digital Incremental (5V) ANCA Motion D-000088 Rev 09...
Warning: Upon start-up, the drive will have an initial increased current draw. The drive should not be power cycled more than once every 10 seconds. Specific power de-rating curves can be found in 10.9 Voltage and Temperature De-rating D-000088 Rev 10 ANCA Motion...
For the drive model with STO function exceeding an ambient temperature of 55°C will void the approval of the safety function certification to IEC 61800-5-2. See note 2, below, for de-rating details. De-rating is applied to the D2103 at some temperatures below 55°C, please refer to 10.9 Voltage and Temperature De-rating. D-000088 Rev 10 ANCA Motion...
The top surface of cabinets/enclosures which are accessible when the equipment is energized shall meet the requirement of protective type IP3X with regard to vertical access only. This amount of heat energy needs to be removed from the equipment cabinet to prevent overheating ANCA Motion D-000088 Rev 09...
Short circuit protection to 24V Short circuit protection to GND Isolated Supported Sensor KTY84-130 Temperature Sensor Suggested Motor Range ANCA Motion Beta Series Servo Motor 10.6.3 Power Supply Soft Start Module Maximum Connected Drives 4 at 100 Vac. 8 at 240 Vac...
Separated Extra Low Voltage (SELV) type and approved to IEC 61950. Note, if overloaded the poly-fuse in the drive will present a high resistance and there will no longer be 500mA available until the load is removed. ANCA Motion D-000088 Rev 09...
The curves below represent the operating range of the AMD2000 drive under varying electrical and environmental conditions. Input chokes specified correspond to Section 6.5 Installations conforming to the EMC Directive. There is no temperature de-rating specified unless explicitly demonstrated. 10.9.1 D2103 De-rating 10.9.1.1 1-Phase D-000088 Rev 10 ANCA Motion...
Page 131
Technical Data ANCA Motion D-000088 Rev 09...
Page 132
AMD2000 Series D2xxx Servo Drive - User Guide 10.9.1.2 3-Phase D-000088 Rev 10 ANCA Motion...
Page 133
Technical Data ANCA Motion D-000088 Rev 09...
This is rarely an issue but can be a problem where very rapid decelerations at high retarding torques are desired. Consult ANCA Motion for advice if this is a concern.
Page 144
The situation in example 1 has torque applied and then stopped twice per second. The power required for the regeneration resistor to dissipate all of the energy is = = ∗ 2 D-000088 Rev 10 ANCA Motion...
EU and must be removed and handled according to local regulations. For further information on environmental aspects and more detailed recycling instructions, please contact your local ANCA Motion distributor. ANCA Motion D-000088 Rev 09...
ETG 1000 The AMD2000 is a ETG 9001 conforming EtherCAT ETG 1300 device, but does not qualify as conformance tested. ANCA Motion self-determination of compliance. Those items in the drive IEC 61800-7, Servo ANCA Motion self- with no applicable Profile over EtherCAT...
Technical Data 10.12.1 D2103 & D2109 CE Declaration of Conformity EC DECLARATION OF CONFORMITY Manufacturer: ANCA Motion Pty. Ltd. Person Authorised to Mr. Jan Langfelder 1 Bessemer Road Compile the Technical File, ANCA GmbH and ANCA Motion’s Bayswater North Aloise-Senefelder-Str.
Page 148
(earthing) conductor in the fixed wiring of the installation, so that accessible conductive parts cannot become live in the event of a failure in the basic insulation. D-000088 Rev 10 ANCA Motion...
A FCC mark is attached to the Product Label in order to verify that the unit meets the relevant Electromagnetic Compliance (EMC) standards of the Federal Communications Commission. EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany ANCA Motion D-000088 Rev 09...
The AMD2000 Series servo drives can be used with a variety of standard servo motors. ANCA Motion has the Alpha series servo motors available that have compatible encoder feedback and current ratings in a range suitable for use with AMD2000 drives. Further information on these motors is provided below.
ICN-3077-1653 Backshell, MDR 50 Way, Screw Type Warning: The I/O Connector supplied in this way is not guaranteed by ANCA Motion for reliable STO delivery. Correct wiring and controls on manufacture of the cabling integrated with this connector will be necessary and must form part of the installer’s own safety system requirements.
ICN-3096-1671 Hammond Power Solutions CRX0014AC ICN-3096-1672 Hammond Power Solutions CRX0014BC 11.4.11 DC Choke Part Number Description ICN-3096-1661 Hammond Manufacturing 159ZJ 11.4.12 Power Supply Soft Start Module Part Number Description 619-0-00-2290 Power Supply Soft Start Module ANCA Motion D-000088 Rev 09...
There are no internal adjustments inside the AMD2000. For any repairs please contact our nearest office or agent. Refer to section 12.3 Product, Sales and Service Enquiries. ANCA Motion D-000088 Rev 09...
AMD2000 Series D2xxx Servo Drive - User Guide 12.3 Product, Sales and Service Enquiries If you require assistance for installation, training or other customer support issues, please contact the closest ANCA Motion Customer Service Office in your area for details. ANCA Motion Pty. Ltd. ANCA Motion Taiwan 1 Bessemer Road 4F, No.
Need help?
Do you have a question about the D2 Series and is the answer not in the manual?
Questions and answers