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Grifco D-DRIVE DDC-22 Installation Manual

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INSTALLATION MANUAL
D-Drive Wall Controller
This manual should be read in conjunction with Installation Manual
Chamberlain Australia Pty Ltd
Unit 1, 75 Epping Rd
North Ryde NSW 2113
Ph: 1800 GRIFCO
www.grifco.com.au
Ref: D-M-ACG-100-E
Installation Manual for D-Drive Wall Control
DDC-22, DDI-07, DDI-12 and DDI-15
D-Drive Door Operator (PART 1 of 2)
Chamberlain New Zealand Ltd
17B Arrenway Drive, Rosedale
0623
Auckland
Ph: 0800 653 667
www.grifco.co.nz
PART 2 of 2

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Summary of Contents for Grifco D-DRIVE DDC-22

  • Page 1 D-Drive Door Operator (PART 1 of 2) Chamberlain New Zealand Ltd Chamberlain Australia Pty Ltd 17B Arrenway Drive, Rosedale Unit 1, 75 Epping Rd 0623 North Ryde NSW 2113 Auckland Ph: 1800 GRIFCO Ph: 0800 653 667 www.grifco.com.au www.grifco.co.nz Ref: D-M-ACG-100-E...

  • Page 2: Safety Instructions

    1. SAFETY INSTRUCTIONS WARNING: THESE ARE IMPORTANT SAFETY INSTRUCTIONS. FOLLOW ALL INSTRUCTIONS AS INCORRECT INSTALLATION CAN LEAD TO SEVERE INJURY OR DEATH SAVE these instructions These wall controllers have been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.

  • Page 3: Table Of Contents

    2. CONTENTS 1. SAFETY INSTRUCTIONS ................................2 2. CONTENTS ....................................3-5 3. GENERAL INTRODUCTION ................................6 3.1 kit product numbering ................................6 3.2 applicable operator kits ................................6 4. DDC-22 WALL CONTROLLER ..............................7-13 4.1 how to open the enclosure ..............................7 4.2 enclosure dimensions ................................
  • Page 4 2. CONTENTS 6. DDI-15 WALL CONTROLLER ..............................22-28 6.1 how to open the enclosure ..............................22 6.2 dimensions ....................................22 6.3 installation clearance ................................22 6.4 ddi- control board overview ............................23-24 6.4.1 input output description ..............................24 6.5 wiring ....................................25-29 6.5.1 mains wiring to wall controller..........................
  • Page 5 2. CONTENTS 10. PARAMETER OPTIONS (INC. AUTO CLOSE SETUP) ..................... 40-41 10.1 service switch function................................ 40 10.2 power cycle reset ................................. 40 10.3 factory reset ..................................40 10.4 entering extended parameter mode ........................... 40 10.5 entering advanced extended parameter mode ......................... 40 10.6 timing out ....................................

  • Page 6: General Introduction

    55=550Nm / 75=750Nm / 100=1,000Nm / 140=1,400Nm Drive Method Grifco D-Drive Chain Drive (GCD) Grifco D-Drive Direct Drive (GDD) 3.2. APPLICABLE OPERATOR KITS Kit product is matched to a Single Speed (Contactor) or a Variable Speed (Inverter) Controller. The Kits are shown below for various torque ratings.

  • Page 7: Ddc-22 Wall Controller

    4. DDC-22 WALL CONTROLLER 4.1 HOW TO OPEN THE ENCLOSURE Follow these instructions to open the DDC-22 (or DDI-07 or DDI-12) controller enclosure. Insert a flat head screwdriver into hole 1 Push the screwdriver handle towards the centreline (in the direction of the arrow shown in the diagram) Gently lift the side of the controller enclosure.

  • Page 8: Control Board Overview

    4. DDC-22 WALL CONTROLLER 4.4 DDC - 22 CONTROL BOARD OVERVIEW Fascia Button Connection Service Mode Switch Entrapment Connection 3 Phase Power Supply Input Safety Edge Connection Connection E-Stop Encoder Connection Onboard Neutral Protective Motor Relay Earth Connection Connection...

  • Page 9: Input Output Overview

    4. DDC-22 WALL CONTROLLER 4.5 INPUT OUTPUT OVERVIEW INPUT DESCRIPTION NORMAL STATE Input 31 Safety Edge 8k2 +24V Input 7 Inch / Latch +24V Input 6 Permanent OPEN +24V Input 5 Safety Beam +24V Input 4 Toggle Input (OPN/CLS) Output +24V Input 10 Enable Auto Close...

  • Page 10: Wiring

    4. DDC-22 WALL CONTROLLER 4.6.WIRING 4.6.1 MAINS WIRING TO WALL CONTROLLER Wire mains power to the connections shown in the diagram. CAUTION Power terminals L1, L2, L3 are spring terminal type. Care must be taken to ensure loose wire strands are not left outside of the terminal. 4.6.2 MAINS POWER PROTECTION FUSE A fuse is located on the MCB to protect against mains input power overload.

  • Page 11: Motor Wiring - Motor Terminal Connections

    4. DDC-22 WALL CONTROLLER 4.6.4 MOTOR WIRING - MOTOR TERMINAL CONNECTIONS Wire motor power to the connections shown in the diagram. Phases to T1, T2, T3 & Earth to PE. 4.6.5 ENCODER WIRING Solenoid brakes are not used on Operators GDDO-42-11 or GDDO-55-11. For these models Connect the encoder cable to Pins 31 to 36 with the wire colours indicated in the diagram.

  • Page 12: Encoder And Internal Operator Solenoid Brake Wiring

    4. DDC-22 WALL CONTROLLER 4.6.6 ENCODER AND INTERNAL OPERATOR SOLENOID BRAKE WIRING Solenoid brakes are used on GDDO-75-10, GDDO-100-10, GDDO-140-09, GCDO-45-23. For these models: Connect one end of the internal operator solenoid brake cable to T3. Connect the other end of the internal operator solenoid brake connection to the N of the motor power connections. Connect the encoder cable to numbers 31 to 36 with the wire colours indicated in the diagram.

  • Page 13: Chain Drive Safety Brake Wiring

    4. DDC-22 WALL CONTROLLER 4.6.8 CHAIN DRIVE SAFETY BRAKE WIRING The actuation of a Safety Brake is required in the event of a drive chain breakage, to prevent the curtain from falling. If using this controller in conjunction with the GCDO-45-23 chain driven operator a mechanical safety brake must be wired into E-Stop 1 on Pins 41 and 42.

  • Page 14: Ddi-07 And Ddi-12 Wall Controller

    5. DDI-07 AND DDI-12 WALL CONTROLLER 5.1 HOW TO OPEN THE ENCLOSURE Follow these instructions to open the DDC-22 (or DDI-07 or DDI-12) controller enclosure. 1. Insert a flat head screwdriver into hole 1 2. Push the screwdriver handle towards the centreline (in the direction of the arrow shown in the diagram) 3.

  • Page 15: Control Board Overview

    5. DDI-07 AND DDI-12 WALL CONTROLLER 5.4 DDI - 07 CONTROL BOARD OVERVIEW Service Mode Switch Safety Edge Connection E-Stop Encoder Connection Active Line Protective Onboard Power Supply Motor Neutral Earth Relay Input Connection...

  • Page 16: Control Board Overview

    5. DDI-07 AND DDI-12 WALL CONTROLLER 5.5 DDI - 12 CONTROL BOARD OVERVIEW Service Mode Switch Safety Edge Connection Connection E-Stop Encoder Connection Active Line Power Supply Onboard Input Protective Motor Neutral Relay Earth Connection Connection...

  • Page 17: Input Output Overview

    5. DDI-07 AND DDI-12 WALL CONTROLLER 5.6 INPUT OUTPUT OVERVIEW INPUT DESCRIPTION NORMAL STATE +24V Input 7 Inch / Latch +24V Input 6 Permanent OPEN +24V Input 5 Safety Beam +24V Input 4 Toggle Input (OPN/CLS) Output 15 +24V Input 10 Enable Auto Close Input 9 Bypass Mid Limit...

  • Page 18: Wiring

    5. DDI-07 AND DDI-12 WALL CONTROLLER 5.7 WIRING 5.7.1 MAINS WIRING TO WALL CONTROLLER Connect the main wiring as shown. CAUTION Power terminals L1, L2, L3 are spring terminal type. Care must be taken to ensure loose wire strands are not left outside of the terminal. 5.7.2 POWER WIRING TO OPERATOR WARNING ELECTRICAL...

  • Page 19: Motor Wiring

    5. DDI-07 AND DDI-12 WALL CONTROLLER 5.7.3 MOTOR WIRING Wire motor power to the connections shown in the diagram. 5.7.4 ENCODER WIRING The Encoder is wired at the MCB as follows: Operators GDDO-22-13, GDDO-42-11 do not use Solenoid brakes. The Encoder only needs to be wired. For these models connect the encoder cable to Pins 31 to 36 with the wire colours as shown below.

  • Page 20: Encoder And Internal Operator Solenoid Brake Wiring

    5. DDI-07 AND DDI-12 WALL CONTROLLER 5.7.5 ENCODER AND INTERNAL OPERATOR SOLENOID BRAKE WIRING GCDO-22-23-VS model uses a solenoid brake which needs to be wired along with the Encoder. For this model: Connect one end of the internal operator solenoid brake cable to X14 relay Pin Connect the other end of the internal operator solenoid...

  • Page 21: Installing An Emergency Input Link Wire If Not Using A Safety Brake

    5. DDI-07 AND DDI-12 WALL CONTROLLER Alternatively, the Safety Brake can be wired directly into the Encoder (on the operator side) as shown below: Note: Wire Safety Brake Switch in series with existing switches. 5.7.8 INSTALLING AN EMERGENCY INPUT LINK WIRE IF NOT USING A SAFETY BRAKE It is recommended that an External Brake is installed on all Chain Drive installations.

  • Page 22: Ddi-15 Wall Controller

    6. DDI-15 CONTROLLER 6.1 HOW TO OPEN THE ENCLOSURE To open the DDI-15 controller enclosures simply unscrew the 6 Phillips head screws indicated and lift the lid of the enclosure from the bottom. 6.2 DIMENSIONS 6.3 INSTALLATION CLEARANCES The Wall Controller must be installed with a minimum 100mm vertical distance from obstructions.

  • Page 23: Control Board Overview

    6. DDI-15 CONTROLLER 6.4 DDI - 15 CONTROL BOARD OVERVIEW Service Mode Switch Safety Edge Connection E-Stop Encoder Connection Motor Connection Onboard Relay Connection Active Line Power Supply Protective Input Neutral Earth...

  • Page 24: Input Output Description

    6. DDI-15 CONTROLLER 6.4.1 INPUT OUTPUT DESCRIPTION INPUT DESCRIPTION NORMAL STATE +24V Input 7 Inch / Latch +24V Input 6 Permanent OPEN +24V Input 5 Safety Beam +24V Input 4 Toggle Input (OPN/CLS) Output 15 +24V Input 10 Enable Auto Close Input 9 Bypass Mid Limit +24V...

  • Page 25: Wiring

    6. DDI-15 CONTROLLER 6.5 WIRING 6.5.1 MAINS WIRING TO WALL CONTROLLER Connect the main wiring as shown. N PE CAUTION Power terminals A and N are spring terminal type. Care must be taken to ensure loose wire strands are not left outside of the terminal.

  • Page 26: Power Wiring To Operator

    6. DDI-15 CONTROLLER 6.5.2 POWER WIRING TO OPERATOR WARNING ELECTRICAL Ensure the motor terminals are configured correctly for the controller type being used as indicated in the diagrams below. Incorrect motor terminal configuration can cause damage and will void warranty. The Operator is supplied in STAR configuration.

  • Page 27: Encoder Wiring

    6. DDI-15 CONTROLLER 6.5.4 ENCODER WIRING The Encoder is wired at the MCB as follows: Operator model GDDO-55-11 does not use a Solenoid brake. The Encoder only needs to be wired. For these models connect the encoder cable to Pins 31 to 36 with the wire colours as shown below. If the cable is purchased separately from the operator, ensure the encoder plug is wired as shown below.

  • Page 28: Chain Drive Safety Brake Wiring

    6. DDI-15 CONTROLLER 6.5.7 CHAIN DRIVE SAFETY BRAKE WIRING The actuation of a Safety Brake is required in the event of a drive chain breakage, to prevent the curtain from falling. If using this controller in conjunction with the GCDO-22-23 chain driven operator a mechanical safety brake must be wired into E-Stop 1 on Pins 41 and 42.

  • Page 29: Ferrite Installtion

    Safety Edge Kit including Bi-Metal safety edge, end caps, connection cable and mounting hardware (## 3.0m to 9.0m lengths) NOTE: Grifco GPS-15 and GPS772 Safety Beams are not compatible with all D-Drive range of Wall Controllers. The Wall Controller will self-test the entrapment protection device at each cycle to ensure the device is operating correctly.

  • Page 30: Safety Beam Pb 008 Installation For Ddc- 22

    7. ENTRAPMENT PROTECTION DEVICES 7.2 SAFETY BEAM PB008 INSTALLATION FOR DDC - 22 Connect PB008 Safety Beam to Pins 73 to 76 & 20, shown below. Link Pin 73 to Pin 21. If a second set of PB008 Safety Beams are required, wire the outputs in series as described below: Connect first Safety Beam Yellow...

  • Page 31: Safety Beam Pb060 Installation

    7. ENTRAPMENT PROTECTION DEVICES 7.4 SAFETY BEAM PB060 INSTALLATION In addition to the Safety Beam PB008 Installation, connect the transmitter of PB060 Safety Beam to Pins 62 and 63 as shown below. DDC-22 If a second set of PB060 Safety Beams are required: DDI-07, DDI-12, DDI-15 Connect the Blue wire of both transmitters to Pin 63 Connect Brown wire from both Safety Beams to Pin 20...

  • Page 32: Bump Edge Bmse##K

    7. ENTRAPMENT PROTECTION DEVICES 7.6 BUMP EDGE BMSE##K Wire 8k2 resistive Bump Edge to Pin 43 and 44. Refer to Parameter Setting section to set-up (Ensure parameter setting P.460 is set to 6 and perform a Power Cycle.) DDC-22 DDI-07, DDI-12 and DDI-15 7.7 STAR1000 AND E8003 RECEIVER INSTALLATION STAR1000 3-Channel Universal Receiver (Model E8003) can be installed by: Connecting power to Pin 71 and 73...

  • Page 33: Commissioning

    9. COMMISSIONING 9.1 INITIAL CONTROLLER SETUP AND LIMIT SETTINGS For the DDC-22 Single Speed (Contactor) Wall Controller a profile selection not required, proceed to Step 5 below to set-up the controller. For all Variable Speed (Inverter) Controllers proceed to Step 1 below to set-up the controller. Press the STOP button briefly to enter P.991 Parameter Setting Use the UP or DOWN button to scroll through the operator options as shown below.Press STOP briefly to enter Bottom Limit setting mode.

  • Page 34: Entering Parameter Change Mode

    9. COMMISSIONING CAUTION The 3 seconds refers to the time until the screen dots stop flashing. CAUTION By default, the controller is set to Latch Up and Latch Down mode. If entrapment protections devices are not installed the controller will display the message E.105, and the controller will be in Latch-Up / Inch-Down mode. To configure the controller to Deadman Inch-Up / Inch-Down mode, set P.980 to 2 (refer below to enable access to Parameter Selection mode.).

  • Page 35: Timing Out

    9. COMMISSIONING 9.4 TIMING OUT CAUTION The Wall Controller will time-out from the Parameter Operation mode after 60 minutes of inactivity. After 60 minutes of inactivity the Wall Controller will time-out, requiring the unit to be Power Reset (see below). After a power cycle, parameter setting P.999 will need to be reset to 3, to enable Advanced Parameter settings.

  • Page 36: Speed Settings

    9. COMMISSIONING 9.7 SPEED SETTINGS The speed settings of the variable speed inverter controllers DDI-07, DDI-12 and DDI-15 can be adjusted as shown by the Parameter Settings in the graphs below. By default, the OPEN SPEED is set to 60Hz and the CLOSE SPEED is set to 40Hz.

  • Page 37: Activating Entrapment Protection Devices

    For advanced configuration of these outputs (for specific applications) refer to the Advanced Parameters manual (available from Grifco on request). 9.10 EXPANSION BOARDS If additional outputs are required, Grifco offer the following expansion board options for the D-Drive range. DDEB-1R DDEB-6R...

  • Page 38: Setting Up A Programmable Input

    9. COMMISSIONING 9.11 SETTING UP A PROGRAMMABLE INPUT Select the Input number that you wish to use from the table below. INPUT PARAMETER DDC-22 DEFAULT DDI DEFAULT P.501 0101 0101 P.502 0402 0402 P.503 0701 0701 P.504 0201 0201 P.505 0520 0520 P.506...

  • Page 39: Setting Up A Programmable Output

    3201 warning/clearance times Refer to the Advanced Parameters manual (available on request from Grifco) for a full list of settings and functions 9.13 CONTROLLER OPERATION USING FASCIA BUTTONS The Operator is matched to the Controller by inputting the correct P.991 to setting, which corresponds to coloured label affixed to the end of the operator.

  • Page 40: Parameter Options (Inc Auto Close Setup)

    10. PARAMETER OPTIONS (INC AUTO CLOSE SETUP) 10.1 SERVICE SWITCH FUNCTION The purpose of the Service Switch is to Enable (ON) or Disassemble (OFF) the Parameter settings to be changed via the facia buttons. See Service Switch Activation section for details on the location. 10.2 POWER CYCLE RESET Press and hold the UP, STOP and DOWN fascia buttons (at the same time) for 3 seconds (or until the controller resets).

  • Page 41: Activating Pb 008 And Pb 060 Pe Beams

    10. PARAMETER OPTIONS (INC AUTO CLOSE SETUP) 10.7 ACTIVATING PB008 & PB060 PE BEAMS The settings are configured ready for use by default from factory. If required, enter Advanced Parameter mode by setting P.999 to 3, then check P.505 is set to 520, P55A is set to 1 and P.702 is set to 2501.

  • Page 42: General Information

    11. GENERAL INFORMATION GENERAL MESSAGES STOP Stop / Reset state, wait for next incoming command _Eu_ Lower limit position ≡Eu≡ Lower limit position locked → raising not possible (e.g., lock-door) ZUF@ Closing active -Eo- Upper limit position ≡Eo≡ Upper limit position locked → closing not possible (e.g., safety edge) @OPE Opening active -E1-...

  • Page 43: Common Program Parameters

    12. COMMMON PROGRAM PARAMETERS SETTING CODE DESCRIPTION ADVANCED PARAMETER Door Cycle The content of this parameter indicates the number of previously counted P.000 Counter cycles. Maintenance The content of this parameter indicates the number of cycles remaining P.005 Counter until maintenance is due. Auto Close Timer The door is held at the open limit for the set time.

  • Page 44: Common Information E Codes

    13. COMMON INFORMATION E CODES GENERAL MESSAGES E.000 OPEN key on membrane keypad E.050 STOP key on membrane keypad E.090 CLOSE key on membrane keypad E.101 Input 1 Pin 52 open is activated E.102 Input 2 Pin 53 open is activated E.103 Input 3 Pin 54 open is activated E.104...

  • Page 45: Common Information F Codes

    14. COMMON INFORMATION F CODES CODE DESCRIPTION REASON FOR ERROR AND FIX • Too small a parameter value for upper emergency limit switch → increase P.239 Door position too far up F.000 • Upper limit switch range (limit switch band) too small → increase P.233 •...
  • Page 46 14. COMMON INFORMATION F CODES CODE DESCRIPTION REASON FOR ERROR AND FIX • Defective optical safety edge Too high a pulse frequency for F.366 optical safety edge • Defective input for internal safety edge • An internal safety edge is connected but deactivated → set P.460 to the used Internal safety edge incorrectly F.369 edge type...
  • Page 47 14. COMMON INFORMATION F CODES CODE DESCRIPTION REASON FOR ERROR AND FIX • The DC voltage cannot be given to the motor (overcurrent error, IGBT error No DC supply F.511 F.519, 24 V error or over temperature) • The emergency stop is activated •...
  • Page 48 14. COMMON INFORMATION F CODES CODE DESCRIPTION REASON FOR ERROR AND FIX • The communication to the expansion board is not possible No communication to expansion F.910 board possible • No expansion board plugged in • CAN Connection interrupted (Broken cable or no supply voltage for extension board) •...

  • Page 49: Information Messages

    15. INFORMATION MESSAGES CODE DESCRIPTION I.021 Emergency open test is running I.080 Service counter will run off I.100 Speed in open position to high I.150 Speed in close position to high I.160 Permanent open command still active I.161 Priority still active I.170 Forced opening active I.180...

  • Page 50: Warranty

    16.1 CYCLE COUNT AND MAXIMUM CURTAIN LIFTS Grifco warrants the performance for Low Cycle and High Cycle Applications which do not exceed the total maximum operation cycles per 24 month period from purchase, maximum cycles per hour and maximum curtain weights for particular drum diameters, shown in the tables below.
  • Page 51 Ensure the lifting capacity of the Safety brake, paired with the operator, is not exceeded. Lifting Capacity is reduced if the stated number of Cycles per hour is exceeded. Contact Grifco for operational requirements in excess of the maximum performances shown in the tables.

  • Page 52: Chamberlain Warranty

    Chamberlain New Zealand Limited (Chamberlain), contact details in Section 5 flood, rain, water, lightning or storms; below. This Limited Warranty applies to a Grifco® Commercial unit (Unit) water or moisture ingress that causes corrosion or electrical malfunction; purchased in Australia and New Zealand, and gives you benefits which are in...

This manual is also suitable for:

D-drive ddi-07D-drive ddi-12D-drive ddi-15

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