Champion Power Equipment 61302 Owner's Manual And Operating Instructions

Champion Power Equipment 61302 Owner's Manual And Operating Instructions

389cc replacement engine

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61302
Rev 61302-20090428
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner's Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
389cc
REPLACEMENT ENGINE

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Summary of Contents for Champion Power Equipment 61302

  • Page 1 61302 Rev 61302-20090428 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 389cc REPLACEMENT ENGINE...
  • Page 3: Table Of Contents

    Table of Contents Introduction ........1 Specifications ......... 12     Replacement Engine ......... 1 Engine Specifications ......12     Accessories ..........1 Fuel ............12     This Booklet ..........1 Oil ............12     Manual Conventions ......2 Spark Plugs ..........
  • Page 5: Introduction

    Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment engine. CPE get the most from your purchase. To find out designs and builds engines to strict more, please visit our web site at specifications.
  • Page 6: Manual Conventions

    NOTE If you have questions regarding your engine, we WARNING can help. Please call our help line at 1-877-338- 0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 61302-20090428...
  • Page 7: Safety Rules

    DANGER CARBON MONOXIDE, using a generator indoors CAN KILL YOU IN MINUTES. DANGER Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Rev 61302-20090428...
  • Page 8 Equipment sparks, smokes or emits flames off position and the fuel tank is empty. Equipment vibrates excessively Disconnect the spark plug wire. When storing the engine: Store away from sparks, open flames, pilot lights, heat and other sources of ignition. Rev 61302-20090428...
  • Page 9: Controls And Features

    “On” position to supply fuel to the level. engine. (11) Air Cleaner – Protects the engine by (5) Recoil Starter – Used to start the filtering dust and debris from the intake air. engine. (12) Muffler (6) Throttle – Controls the engine speed. Rev 61302-20090428...
  • Page 10: Parts Included

    Controls and Features Parts Included Your model 61302 gasoline replacement engine ships with the following parts Spark Plug Socket 1 piece Rev 61302-20090428...
  • Page 11: Assembly

    3. Clean the area around the fuel cap. 4. Remove the fuel cap 5. Slowly add fuel to the tank. DO NOT overfill. Allow approximately ¼ inch of space for fuel expansion. 6. Screw on the fuel cap and wipe away any spilled fuel. Rev 61302-20090428...
  • Page 12: Operation

    5. RECOIL START: Pull the starter cord slowly until resistance is felt and then pull rapidly. 6. As engine warms up, move the choke lever to “Run” (to the right). 7. Move the throttle lever (Item B) to the “Fast” position. Rev 61302-20090428...
  • Page 13: Maintenance

    Remove the oil drain plug with a 15 mm place. socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. Rev 61302-20090428...
  • Page 14: Cleaning

    Follow the service intervals indicated in the schedule below. Service your engine more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your engine maintenance needs. Rev 61302-20090428...
  • Page 15: Storage

    6. Remove the spark plug and pour about follow these guidelines. ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. Engine Storage 7. Reattach the spark plug. Allow the engine to cool completely before storage. Rev 61302-20090428...
  • Page 16: Specifications

    Intake 0.10-0.12mm (0.004 – 0.005 in.) Fuel Exhaust 0.10-0.12mm (0.004 – 0.005 in.) Fuel capacity is 1.64 gallons (6.2L). Use regular unleaded gasoline with a minimum octane rating of 85. Keyway Shaft Oil capacity is 1.16 qt (1.1 L). Rev 61302-20090428...
  • Page 17: Dimensions

    Specifications Dimensions Rev 61302-20090428...
  • Page 18: Parts Diagram

    Specifications Parts Diagram Rev 61302-20090428...
  • Page 19: Parts List

    ST188F-1020002 Tube ST188F-1080002-G Shroud ST188FD-1100001 Muffler Gasket GB41-N-8 Nut M8 ST188F-1100002 Exhaust Pipe ST188F-1100100-G Muffler Gasket ST188F-1101200 Muffler GB1667-S5-8 Screw M5×8 ST188F-1101001-G Muffler Protector GB41-N-6 Nut M6 ST188F-1090100-G Air Cleaner Elbow Comp ST188F-1090400-G Elbow Packing GB41-N-6 Nut M6 Rev 61302-20090428...
  • Page 20 ST188F-1040003 Intake Valve ST188F-1040006 Valve Spring Washer ST188F-1040004 Valve Oil Seal ST188F-1040007 Valve Spring ST188F-1040002 Intake Valve Spring Retainer ST188F-1040008 Exhaust Valve Spring Retainer ST188F-1040009 Valve Rotator 139FMD-1003102 Drain Plug Washer 139FMD-1003101 Drain Plug Bolt ST188F-1040012 Valve Lifter Rev 61302-20090428...
  • Page 21 Air Cleaner Packing ST188F-1030008-G Cylinder Head Gasket ST188F-1030013 Dowel Pin ST188F-1122000 Ignition Coil GB5789-FB6-29 Flange Bolt M6×29 Electric Coil ST188F-1123000 Wire Flat ST188F-1030002 Start Motor ST188F-1125000 Flange Bolt M8×35 GB5789-FB8-35 Relay ST188F-1126000 Flange Bolt M5×20 GB5789-FB5-20 Lock Washer ø5 GB93-LW-5 Rev 61302-20090428...
  • Page 22: Troubleshooting

    Fill fuel tank Low oil level Fill crankcase to the proper level. Place engine on a flat, level surface Engine cannot supply enough power Insufficient ventilation Check for air restriction. Move to a or overheating well ventilated area Rev 61302-20090428...
  • Page 23: Warranty

    Warranty Qualifications Installation, Use and Champion Power Equipment (CPE) will Maintenance register this warranty upon receipt of your Warranty Registration Card and a copy of...
  • Page 24: Contact Information

    Contact Information Address Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 Customer Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 Fax no.: 1-562-236-9429...
  • Page 25 United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2009 small off-road engine.
  • Page 26 Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part. Rev 61302-20090428...
  • Page 27 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found...
  • Page 28 If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call the Customer service of Champion Power Equipment, Inc. Champion Power Equipment, Inc. 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670...
  • Page 29: Notes

    Notes Notes Rev 61302-20090428...

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