Champion Power Equipment 100220 Owner's Manual & Operating Instructions

Champion Power Equipment 100220 Owner's Manual & Operating Instructions

196cc replacement engine

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OWNER'S MANUAL & OPERATING INSTRUCTIONS
196cc
REPLACEMENT ENGINE
MODEL NUMBER
100220
12039 Smith Ave.
SAVE THESE INSTRUCTIONS
Santa Fe Springs CA 90670
Important Safety Instructions
USA / 1-877-338-0999
MADE IN CHINA
are included in this manual.
REV 100220-20180509
www.championpowerequipment.com

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Summary of Contents for Champion Power Equipment 100220

  • Page 1 OWNER’S MANUAL & OPERATING INSTRUCTIONS 196cc REPLACEMENT ENGINE MODEL NUMBER 100220 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 100220-20180509 www.championpowerequipment.com...
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
  • Page 3: Table Of Contents

    100220 196cc REPLACEMENT ENGINE TABLE OF CONTENTS Introduction ......Troubleshooting ......
  • Page 4: Introduction

    INTRODUCTION Introduction Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
  • Page 5: Manual Conventions

    100220 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
  • Page 6: Safety Rules

    100220 ENGLISH SAFETY RULES WARNING DANGER Read this manual thoroughly before operating your Rotating parts can entangle hands, feet, hair, engine. Failure to follow instructions could result in clothing and/or accessories. Traumatic amputation or serious injury or death. severe laceration can result.
  • Page 7 100220 ENGLISH SAFETY RULES WARNING DANGER Rapid retraction of the starter cord will pull hand and Fuel and fuel vapors are highly flammable and arm towards the engine faster than you can let go. extremely explosive. Unintentional startup can result in entanglement, Fire or explosion can cause severe burns or death.
  • Page 8: Controls And Features

    (5) Recoil Starter – Used to start the engine. and debris from the intake air (11) Crank Shaft Parts Included Your 100220 Gasoline Powered Engine ships with the following parts: Other – Spark Plug Socket ..... . .
  • Page 9: Assembly

    100220 ENGLISH ASSEMBLY Add Engine Oil Add Engine Oil Cont’d. CAUTION CAUTION The engine is equipped with a low oil shut-off DO NOT attempt to crank or start the engine before sensor and will stop when the oil level in the it has been properly filled with the recommended...
  • Page 10: Add Engine Fuel

    100220 ENGLISH ASSEMBLY Add Fuel Add Fuel Cont’d. 1. Use clean, fresh, regular unleaded fuel with a CAUTION minimum octane rating of 85 and an ethanol content of less than 10% by volume. Use regular unleaded gasoline with a minimum 2.
  • Page 11: Operation

    To alleviate high altitude issues other than the natural the recoil starter. After first pull, move choke lever power loss, Champion Power Equipment can provide a to the “Run” position for up to the next 3 pulls of high altitude carburetor main jet. The alternative main the recoil starter.
  • Page 12: Maintenance And Storage

    100220 ENGLISH MAINTENANCE AND STORAGE Spark Plugs The owner/operator is responsible for all periodic maintenance. 1. Remove the spark plug cable from the spark plug. 2. Use a spark plug socket to remove the plug. WARNING 3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
  • Page 13: Cleaning

    *To be performed by knowledgeable, experienced owners or – When storing the engine for short or extended Champion Power Equipment certified dealers. periods of time make sure that the Engine Switch and the Fuel Valve are set in the OFF...
  • Page 14: Troubleshooting

    100220 ENGLISH TROUBLESHOOTING Problem Cause Solution No fuel Add fuel Engine will not start Faulty spark plug Replace spark plug Fill crankcase to the proper level Low oil level Place engine on a flat, level surface Engine will not start;...
  • Page 15: Specifications

    100220 ENGLISH SPECIFICATIONS Spark Plugs Engine Specifications OEM spark plug: NHSP F6RTC – Engine ....196 cc OHV CPE Replacement spark plug: NGK BPR6ES or equivalent –...
  • Page 16: Parts Diagram

    100220 ENGLISH SPECIFICATIONS Parts Diagram...
  • Page 17: Parts List

    100220 ENGLISH SPECIFICATIONS Part Number Description Part Number Description 1.5789.0608 Flange Bolt M6 x 8 21.040001.00 Retainer, Intake Valve Spring 22.061100.00.2 Cover, Recoil Starter, Black 21.040008.00 Rotator, Exhaust Valve 21.061005.00 Spring, Recoil Starter 24.040202.00 Shaft, Rocker Arm 2.10.003.1 Rope Ø4 x 1550, Black 22.040009.00...
  • Page 18: Contact Information

    Warranty Qualifications – Failures due to acts of God and other force majeure events Champion Power Equipment (CPE) will register this warranty upon beyond the manufacturer’s control. receipt of your Warranty Registration Card and a copy of your sales –...
  • Page 19 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 20 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 21 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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