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Summary of Contents for Alfa Laval Unique SSV Aseptic
- Page 1 Instruction Manual Unique SSV Aseptic - Manually Operated 2210-0000 ESE02421-ENUS3 2019-03 Original manual ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
- Page 2 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 3: Table Of Contents
7.7. Aseptic manual tank outlet - sectional drawing ..........7.8. Aseptic manual tank outlet ............... 7.9. Accessories tool .................. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 4: Ce Declaration Of Conformity
Global Product Quality Manager Lars Kruse Andersen Pumps, Valves, Fittings and Tank Equipment Title Name Kolding Place Signature Designation CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 5: Safety
N N O O T T E E Indicates important information to simplify or clarify procedures. 2.2 Warning signs General warning: Caustic agents: CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 6: Safety Precautions
A A l l w w a a y y s s ensure sufficient fixing of the valve during transportation - if specially designed packaging material is available, it must be used CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 7: Installation
C C h h e e c c k k t t h h e e d d e e l l i i v v e e r r y y f f o o r r : : 1. Complete valve, shut-off valve or change-over valve. 2. Delivery note. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 8 Remove any packing materials from the valve/valve parts. Inspect the valve/valve parts for visible transport damage. Avoid damaging the valve/valve parts. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 9: General Installation
R R i i s s k k o o f f d d a a m m a a g g e e ! ! - Vibrations. - Thermal expansion of the pipelines. - Excessive welding. - Overloading of the pipelines. 2210-0048 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 10 For safety purposes, a 1/4” hose and fitting can be mounted as shown. The hose should reach the drain. 2210-0049 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 11: Welding
Weld root if possible without filler metal. Welding of the final run must be carried out in 8 segments to avoid cracking. TD 449-244_1 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 12 P P a a y y s s p p e e c c i i a a l l a a t t t t e e n n t t i i o o n n t t o o t t h h e e w w a a r r n n i i n n g g s s ! ! 2210-0051 2210-0052 2210-0053 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 13: Operation
2. Ensure smooth movement of the crank mechanism. Lubricate the actuator thread with Molycote TP42 if necessary (the crank is lubricated before delivery). CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 14: Troubleshooting
If marked with a danger warning, do NOT attempt to cut the actuator open, due to spring under load. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 15: Recommended Cleaning
P P a a y y s s p p e e c c i i a a l l a a t t t t e e n n t t i i o o n n t t o o t t h h e e w w a a r r n n i i n n g g s s ! ! Activate valve plug several times 2210-0056 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 16 N N O O T T E E The cleaning agents must be stored/disposed of in accordance with current regulations/directives. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 17: Maintenance
C C u u t t t t i i n n g g h h a a z z a a r r d d ! ! CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 18 R R e e c c o o m m m m e e n n d d e e d d s s p p a a r r e e p p a a r r t t s s Service kits (see chapter 7 Parts list and service kits) CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 19: Dismantling Of Valve
The lip-seal and bushing in the sealing element can be replaced if necessary (see section 5.5 Manual actuator bushing and lip seal replacement) 2210-0062 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 20: Plug Seal Replacement
N N o o t t e e ! ! For plug seal replacement, please see section 7.9 Accessories tool CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 21: Valve Assembly
Remember to turn the disc (30) correctly. 2210-0032 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 22: Manual Actuator Bushing And Lip Seal Replacement
(pos. 11), which can be replaced. Alfa Laval recommend using the bushing tool (see section 7.9 Accessories tool) 2210-0023 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 23: Technical Data
Plug seal EPDM. Diaphragm EPDM/PTFE. Other product wetted seals EPDM (standard). Optional product wetted seals HNBR and FPM. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... -
Page 24: Parts List And Service Kits
It is important to observe the technical data during installation, operation and maintenance. Inform all personnel about the technical data. 7.1 Aseptic regulating - sectional drawing 23 23.1 23.2 2210-0063 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 25 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 26: Aseptic Regulating
It is important to observe the technical data during installation, operation and maintenance. Inform all personnel about the technical data. 7.2 Aseptic regulating 23.1 23.2 2210-0064 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 27 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 5 5 5 5 6 6 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 5 5 5 5 7 7 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 5 5 5 5 8 8 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 5 5 5 5 9 9 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 5 5 6 6 0 0 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 28: Aseptic Manually Operated - Shut-Off - Sectional Drawing
Inform all personnel about the technical data. 7.3 Aseptic manually operated - shut-off - sectional drawing 23 23.1 23.2 2210-0065 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 29 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 30: Aseptic Manually Operated - Shut-Off
It is important to observe the technical data during installation, operation and maintenance. Inform all personnel about the technical data. 7.4 Aseptic manually operated - shut-off 23.1 23.2 2210-0066 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 31 Parts marked with are included in the service kits (product wetted parts) ♦ Tool for bushing (pos. 12) 9613-1609-01 TD900-657 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 32: Aseptic Manually Operated - Change-Over - Sectional Drawing
Inform all personnel about the technical data. 7.5 Aseptic manually operated - change-over - sectional drawing 27.2 27 27.1 27.2 2210-0067 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 33 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 34: Aseptic Manually Operated - Change-Over
It is important to observe the technical data during installation, operation and maintenance. Inform all personnel about the technical data. 7.6 Aseptic manually operated - change-over 27.2 27.1 27.2 2210-0068 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 35 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 9 9 3 3 9 9 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 9 9 4 4 0 0 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 9 9 4 4 1 1 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 9 9 4 4 2 2 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 9 9 4 4 3 3 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 9 9 4 4 4 4 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 36: Aseptic Manual Tank Outlet - Sectional Drawing
Inform all personnel about the technical data. 7.7 Aseptic manual tank outlet - sectional drawing 23.2 23.1 2210-0027 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 37 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 38: Aseptic Manual Tank Outlet
It is important to observe the technical data during installation, operation and maintenance. Inform all personnel about the technical data. 7.8 Aseptic manual tank outlet 23.2 23.1 2210-0070 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 39 S S e e r r v v i i c c e e k k i i t t , , F F P P M M ....................9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 9 9 5 5 3 3 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 9 9 5 5 4 4 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 9 9 5 5 5 5 9 9 6 6 1 1 1 1 - - 9 9 2 2 - - 6 6 9 9 5 5 6 6 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
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Page 40: Accessories Tool
It is important to observe the technical data during installation, operation and maintenance. Inform all personnel about the technical data. 7.9 Accessories tool 2210-0005 2210-0006 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19... - Page 41 P P a a r r t t s s l l i i s s t t Pos. Denomination Tool for bushing (pos. 24) Mounting tool for elastomer plug seals CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV ASEPTIC MANUALLY OPERATED VALVE INSTRUCTION MANUAL—REV 3/19...
- Page 42 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.
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