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Summary of Contents for Alfa Laval SaniMega
- Page 1 Instruction Manual Alfa Laval Toftejorg™ SaniMega 4005-0010 Covering: Standard Machines TE91A590-EN6 First published: January 1, 1988 ESE01793-EN6 2016-02 Original manual...
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Page 3: Table Of Contents
6.3. Cleaner Head Assembly ................. 7. Technical Data ..................8. Parts Lists and Drawings ................8.1. Parts list, Alfa Laval Toftejorg SaniMega ............8.2. Parts drawings, Alfa Laval Toftejorg SaniMega ..........8.3. Parts list and drawing, Alfa Laval Rotacheck .......... -
Page 4: Ec Declaration Of Conformity
+45 79 32 22 00 Phone No. hereby declare that Tank Cleaning Machine Designation Alfa Laval Toftejorg SaniMega Type From serial number 2016-0001 to 2030-99999 is in conformity with the following directive with amendments: Machinery Directive 2006/42/EC - DS/EN ISO 12100:2010... -
Page 5: Safety
2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. Always read the manual before using the tank cleaning machine! 2.1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury. CAUTION Indicates that special procedures must be followed to avoid damage to the tank cleaning machine NOTE... -
Page 6: Introduction
(electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB. Alfa Laval Corporate AB will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. -
Page 7: Intended Use
Alfa Laval Kolding A/S. All rights reserved. The Alfa Laval logotype is a trademark or a registered trademark of Alfa Laval Corporate AB. "Toftejorg™" is a trademark or registered trademark of Alfa Laval Kolding A/S. Other products or company names mentioned herein may be the trademarks of their respective owners. -
Page 8: Installation
4.1 General Description The Alfa Laval Toftejorg SaniMega is a media driven and media lubricated tank cleaning machine, which is being used at fixed vertical installations. The Alfa Laval Toftejorg SaniMega rotary spray head provides a controlled rotating fan impact cleaning action. -
Page 9: General Safety And Installation Instructions
4.3 General Safety and Installation Instructions The Alfa Laval Toftejorg SaniMega is designed for fixed vertical installation in vertical tanks. It is recommended to install a filter in the supply line in order to avoid particles larger than 2.5 mm like scale etc. from clogging the inside of the cleaner. Fine solid particles in the cleaning fluid will result in increase of wear and may cause slower rotation speed or stoppage. -
Page 10: Rotacheck Add-On Installation Guide
4 Installation 4.4 Rotacheck add-on Installation Guide The Rotacheck Sensor is a Namur-type magnetic sensor according to DIN 19234. The sensor must be supplied from an external relay. When the Magnet inside the cleaner passes the sensor, an impulse is sent to the relay. -
Page 11: Normal Operation
4.0 bar. After-use cleaning After using the Alfa Laval Toftejorg SaniMega, flush the machine with clean water. Cleaning solutions should never be allowed to dry or set-up in the system due to possible "salting out" or "scaling" of the cleaning ingredient. -
Page 12: Maintenance And Repair
6 Maintenance and Repair 6.1 Preventive Maintenance In order to keep your tank cleaning machine servicing you as an efficient tool in your tank cleaning operations, it is essential that you maintain its high performance. A simple preventive maintenance programme will keep your tank cleaning machine in good condition. -
Page 13: Turbine And Gear Assembly
6 Maintenance and Repair 6.2 Turbine and Gear Assembly Disassembly: 1. Remove Circlip (pos. 11) and remove the Gear wheel (Pos. 4) . Push out Cylindrical Pin (Pos. 3) 2. Remove the Gear assembly from the Drive Shaft (Pos. 9). The Turbine shaft (Pos. 8) is now released and can be removed. 3. -
Page 14: Cleaner Head Assembly
6 Maintenance and Repair 6.3 Cleaner Head Assembly Disassembly: It is necessary to disconnect the cleaner from any piping etc. and dismount it from the tank. Place the machine on a level surface. 1. Dismount the Clamp ring, Inlet connection and Gasket (Pos. 20, 19 and 21, see page 13). 2. -
Page 15: Technical Data
7 Technical Data Weight of machine: 6.0 kgs (13.3 lbs) Working pressure: 2-4 bar (28-58 psi) Recommended inlet pressure: 3 bar (44 psi) Max. working temperature: 95°C (203°F) Max. sterilisation temperature: 140°C (284°F) Max. ambient temperature: 140°C (284°F) Effective cleaning radius: 3 m (10 ft.) Inlet: 2”... - Page 16 7 Technical Data Principal dimensions (mm) TD523540 86.5* 120.5* 2” ISO Clamp 3” ISO Clamp ø65 Dimensions for Options: * For Welding end: 65/99 mm ** For NW100 DIN Union: 234 mm...
- Page 17 7 Technical Data Performance Data Throw Flow length rate Inlet pressure Inlet pressure...
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Page 18: Parts Lists And Drawings
8 Parts Lists and Drawings 8.1 Parts list, Alfa Laval Toftejorg SaniMega Description Pos. Ref. No. No./Unit Material TE12A514 Pinion Polymer TE12A508 Worm wheel Stainless steel TE51C017 Cylindrical Pin Stainless steel TE12A506 Gear wheel Stainless steel TE12A528 Bush Polymer Bearing for Turbine shaft... -
Page 19: Parts Drawings, Alfa Laval Toftejorg Sanimega
8 Parts Lists and Drawings 8.2 Parts drawings, Alfa Laval Toftejorg SaniMega TD523546 TD523545... -
Page 20: Parts List And Drawing, Alfa Laval Rotacheck
8 Parts Lists and Drawings 8.3 Parts list and drawing, Alfa Laval Rotacheck Rotacheck for Alfa Laval Toftejorg SaniMega complete TE12A305 Pos. Ref. No. No./Unit Description Material TE12A555 Clamp for sensor Stainless steel TE51A148 Screw Stainless steel TE51V555 Sensor TE12A557... -
Page 21: Standard Spare Part And Service Kits
9 Standard Spare Part and Service Kits Spare Part Kit for Alfa Laval Toftejorg SaniMega, Article no. TE12A289 Description Pos. no. Item no. No./unit Material 2 pcs. Cylindrical Pin TE51C017 Stainless steel Bearing for Turbine shaft TE20G640 2 pcs. Polymer 3 pcs. -
Page 22: General Information
10 General information 10.1 Service & Repair Upon every return of a product, no matter if for modifications or repair, it is necessary to contact your local Alfa Laval office to guarantee a quick execution of your request. You will receive instructions regarding the return procedure from your local Alfa Laval office. Be sure to follow the instructions closely. -
Page 23: Declaration Of Compliance For Food Contact Materials
11 Declaration of compliance for food contact materials... - Page 24 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.
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