Page 4
47 CFR §15.21 CAUTION: This equipment may not be modified, altered, or changed in any way without permission from TransCore, Inc. Unauthorized modification may void the equipment authorization from the FCC and will void the TransCore warranty. USE OF SHIELDED CABLES IS REQUIRED 47 CFR §15.27(a)
Contents 1 Before You Begin Purpose ............1-3 Intended Audience .
Page 10
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Automatic Vehicle Identification Transaction Process 2-12 Types of RFID Transactions 2-12 3 System Components Overview 3-3 IT2020 Reader Logic Card 3-5 Functions 3-5 Features 3-6 IT2611 RF Module (Bistatic and Monostatic) 3-7 RF Module Connections 3-9 Transmit Connector (Bistatic RF Module) 3-9 Receive Connector (Bistatic RF Module) 3-9...
Page 11
Contents Functions 3-24 Features 3-25 4 Installing the IT2200 Reader System Assessing the Site and Formulating a Frequency Plan 4-3 Site Preparation Checklist 4-4 Components Checklist 4-4 Task Checklist 4-5 Where to Mount the Components 4-5 Canopy Mount 4-6 Overhead Gantry Mount 4-7 Overpass Mount 4-8 Cantilever Arm Mount 4-9 Lane-side “Pillbox”...
Page 12
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Vehicle-Mounted Tag Test Using IT2235 Tag 5-13 Vehicle-Mounted Tag Test Using ATA-Type Tag 5-14 Dynamic Performance Test 5-15 Starting the Dynamic Performance Test 5-15 IT2235 Dynamic Performance Drive-Through Tag Test 5-16 IT2221 Dynamic Performance Drive-Through Tag Test 5-16 ATA Tag Dynamic Performance Drive-Through Tag Test 5-17 Adjusting the Read/Write Zone 5-18...
Page 13
Contents Replacement 6-20 7 Preventive Maintenance Preventive Maintenance Schedule 7-3 Visual Inspection 7-3 A Acronyms and Glossary B Block Diagrams IT2200 Reader System with Multimode Capability B-3 IT2020 Reader Logic Card B-5 IT2611 RF Module B-9 C System Technical Specifications Component Specifications C-3 IT2020 Reader Logic Card C-3 Electrical Specifications C-3...
Page 14
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Time Division Multiplexing Connector D-6 Background Debugger Connector D-7 General Purpose I/O Port (IT2020-004 Reader) D-8 Hardware Diagnostic Port D-8 RS-232 D-10 IT2020 Reader Logic Card Interface D-11 Pin Designations D-11 IT2020 ISA Card Interface Connector D-11 Interface Connector D-19 Power Connector D-20...
Page 15
List of Figures List of Figures Figure 2-1 Typical RFID Components for a Bistatic (Two-Antenna) Configuration ... 2-4 Figure 2-2 Field Size, Shape, and Antenna Polarization Define the Reading Range (Bistatic Configuration) .
(ETC) site that has been designed and built to use this sys- tem. Intended Audience This guide should be used by TransCore-certified personnel who will design, config- ® ure, program, and test the Amtech IT2200 Reader System with Multimode Capabil- ity in the field.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Describes problems that might occur during installation and Chapter 6 – Troubleshooting the tests and provides workable solutions. Installation Provides schedules and instructions for performing preventive Chapter 7 – Preventive Maintenance maintenance on the IT2200 Reader System with Multimode Capability components.
Before You Begin Typographical Conventions The following conventions are used in this manual: Table 1-1 Typographical Conventions Convention Indication This procedure might cause harm to the equipment and/or the user. Concerns about a procedure. Code, including keywords and variables within text and as Code separate paragraphs, and user-defined program elements within text appear in courier typeface.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide U.S. Licensing IT2200 Reader System with Multimode Capability users in the U.S. must obtain a license from the Federal Communications Commission (FCC). The authorized fre- quency bands in the U.S. are 902 to 904 and 909.75 to 921.75 MHz. The user is responsible for filing the FCC license according to FCC regulations, but ®...
Chapter 2 Theory of Operation This chapter provides the theory of operation for radio frequency identification (RFID) systems and describes Amtech ® RFID technology. Overview of RFID Theory The term radio frequency, or RF, describes the electromagnetic waves in the 10-kHz to 10-GHz range.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 2-1 Typical RFID Components for a Bistatic (Two-Antenna) Configuration The core RFID system components are described in the following sections. Reader Readers provide an operational link between tagged objects and host information management systems.
Theory of Operation Permanent programming (firmware) in the reader controls reader operation. The firmware can accept commands from the user through the host computer system or a local terminal; thus, the user can customize the reader’s operations to the user’s needs. RF Module The RF module is the RF source.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 2-2 Field Size, Shape, and Antenna Polarization Define the Reading Range (Bistatic Configuration) Figure 2-3 Field Size, Shape, and Antenna Polarization Define the Reading Range (Monostatic Configuration)
Theory of Operation Tags Tags are small, self-contained RFID devices that are capable of bidirectional communications with a reader. Tag circuitry contains an internal antenna through which the tag modulates RF signals. Tags are available for interior and exterior installation, and for system diagnostics (check tags). Electronic circuitry in the tag can send a message to a reader either continuously or upon command from a reader, depending on the tag type and application.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide that they are better able to distinguish between a nearby tag to be read and one slightly more distant that is not to be read. Passive backscatter tags do not transmit any RF, they merely modulate and reflect the RF signal sent to them by the antenna.
Theory of Operation • Frequency and power • Tag lifetime • Tag read/write accuracy rate Reading Range A well-defined reading range (sometimes called a capture window) is required for successful performance of any ID system. This region is a volume of space extending outward primarily from the front of the antenna.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Tag Orientation and Placement Ideally, in any RFID system, the tag to be read is oriented such that the polarization of its internal antenna is aligned favorably with the polarization of the system antenna (Figure 2-4).
Theory of Operation More conductive materials, such as water (especially salty water), not only attenuate the RF signal, but can also reflect a portion of the RF energy from the surface of the material, resulting in poor system performance. The amount of reflection produced is related to the dissimilarity in electromagnetic impedances of adjacent materials.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide communicates the initial polling message to the tag. It then transmits an unmodulated continuous RF wave so that when a tag is within range of the antenna, it can backscatter its data to the reader. The reader and tag continue this two-way communications until the transaction has been completed.
Theory of Operation A read/write transaction consists of the following processes: • The reader modulates a message to all tags until it receives a response from a sin- gle tag that has been activated by the reader message • The reader communicates with that individual tag by using the tag’s unique identi- fication.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Each sequence is equal to one valid transaction, and is composed of six RF data packets. If the amount of time it takes to complete one transaction is equal to the total length of the RF payment zone, then, because of a 95% effective RF link coverage, the probability of completing that transaction is 73.51% (.95 ).
Theory of Operation Figure 2-7Typical Read-only Transaction Using the IT2200 Reader System in ATA Mode Operation with an ATA-Type Tag Figure 2-8 shows a timeline for a sample read-only transaction using the IT2200 Reader System with Multimode Capability operating in multimode and an ATA-type tag.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 2-9Typical Read-Only Transaction Using the IT2200 Reader System in ATA Mode Operation with an ATA-Type Tag 2-16...
Chapter 3 System Components This chapter presents an overview of the IT2200 Reader System with Multimode Capability and then describes the individual components of the reader system and their relationship to each other. Overview The components of the IT2200 Reader System with Multimode Capability are as follows (Figure 3-1): •...
Page 44
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide component. The reader broadcasts RF energy over an adjustable area called the read zone or reader footprint. The tag on the vehicle reflects a small part of this RF energy back to the antenna.
System Components IT2020 Reader Logic Card The IT2020 Reader Logic Card is a full-size ISA card, bus-operated, modular component (see Figure 3-2). The IT2020 Reader Logic Card communicates with a governing device, such as a lane controller or personal computer (PC), using application-specific software.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide most flexible set of capabilities available in electronic toll collection (ETC) equipment. Features The IT2020 Reader Logic Card provides the following features: • Program memory—The reader logic card contains 2 MB of flash memory. •...
System Components Because the IT2020 Reader Logic Card is integrated into the lane controller or host computer, lightning protection is unnecessary at the reader logic card; however, lightning protection is provided with the RF module. The RF module is contained in the vicinity of the antenna housing for simplified installation and maintenance.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide The RF module housing consists of the following components: • Fiberglass enclosure • Bulkhead Type N connectors for antenna connections • Bulkhead circular waterproof connectors for power and interface • Stainless steel mounting hardware The RF module connects to a 19- to 28-VAC or 16- to 28-VDC power source and interfaces back to the lane controller and the IT2020 Reader Logic Card.
System Components Figure 3-5 IT2611 RF Module Connections (Monostatic Configuration) The interface connector connects to the reader logic card to supply tag data information and communication to the RF module. RF Module Connections Connections to the IT2200 Reader System devices are made through connectors at the front of the RF module.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Check Tag Connector This Type N RF connector links the check tag, which is housed inside the RF module and is used to test the reader system, to its accompanying antenna. Data Connector This connector links the RF module to the reader logic card.
System Components • Interface-to-ISA reader logic board used to control RF module sources and functions The generated RF levels fall well below IEEE C95.1-1991 and international health limits. The RF module transmits radio energy at a fixed frequency and is classified as a low-power radio transmitter.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table 3-1 shows the downlink and uplink specifications. Table 3-1 IT2611 RF Module Uplink and Downlink Specifications Description Specification Comments Downlink frequency selection Adjustable from 912 to 918.75 Other frequencies locked out by software control.
System Components Antennas The antennas transmit and receive the radio signal generated by the RF module and receive the backscatter signal from the tag. The IT2200 Reader System with Multimode Capability uses either a pair of AA3152 or AA3153 Antennas for bistatic configuration or a single AA3152 or AA3153 Antenna for monostatic configuration depending on the installation.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Features This antenna is specifically designed for use in toll lane applications, and it transmits and receives RF signals in the 902- to 928-MHz RF range. The AA3152 UTA transmission pattern has virtually no side or back lobes, which helps to confine antenna coverage to a single lane width.
System Components The check tag simulates a toll transaction, thereby providing a means for the reader to check system operation. The check tag, activated on command by the lane controller, provides a test of the antennas, RF source, preamplifier, encoder/decoder, microprocessor, communications port, and I/O control.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 3-12 illustrates the IT2221 Tag block diagram. Figure 3-7 IT2221 Tag Block Diagram 3-16...
System Components The IT2221 Tag is designed to be mounted inside a vehicle on the windshield (see Figure 3-8). This tag has no visual displays or indicators and is used in all applications where driver feedback is not necessary. The tag can be used on any vehicle. Figure 3-8 Alternative Mounting Locations for IT2221 Tag The remainder of this section describes the IT2221 Tag function and features.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Features The IT2221 Tag design provides full internal diagnostics indicating status of the following: • Internal RAM • Low battery voltage indication • Splash resistant (sealed, waterproof version is also an option) Results of the BIST are in the form of single-bit characters that are transmitted to a lane controller the next time the tag enters a read zone.
System Components IT2235 Tag The functionality of the IT2235 Tag is the same as that of the IT2221 Tag. However, the IT2235 Tag has audio tones, LED lights, and an indicator screen to display trans- action activity to the driver. Figure 3-10 shows an IT2235 Tag block diagram.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Functions The IT2235 Tag has the same BIST capability as the IT2221 Tag. Results of the self-tests are stored and accessed in the same manner described for the IT2221 Tag. A unique visual and/or audio indication can be activated on the tag by either a programmer, portable reader, or in-lane reader as a means of providing notification of these test results.
System Components Table 3-2 Example of Condition Code Bit Programming for IT2235 Tag Condition Message Indicator Tone Priority Negative list Invalid Insufficient funds Insuff Bal Low battery Low Battery Flash red Low-Low- Conversion to cash/ticket Cur Bal=±XXX.XX Flash green Low-High Account replenishment New Bal=±XXX.XX Flash green...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 3-11 IT2235 Tag Display Features The IT2235 Tag is suitable for mounting inside a vehicle and operates from the interior of any vehicle type. The IT2235 Tag has read/write capability and the same 16 pages of random access memory (RAM) as those described in the IT2221 section.
System Components Table 3-3 Audio/Visual Options Bits Decoding for IT2235 Tag Audio Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Sequence Sequence None None Long Green HI-HI-HI-HI Long Red LO-LO-LO-LO Flash Green LO-HI Long Red Long LO Long Yellow HI-LO-HI-LO Flash Red LO-LO-LO...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide IT2410 Tag Programmer The IT2410 Tag Programmer is part of a system that is used to program IT2200- series tags (Figure 3-12). The IT2410 Tag Programmer cannot program ATA tags.The IT2410 Tag Programmer can be used to select a number of standard formats or develop a unique, customized format to meet specific application needs.
System Components The tag programmer is connected to a PC port that complies with the RS-232 communications interface standard. Features The programming head on the top of the programmer provides a mechanical interface to the tag. The programming head includes a drop-in tag well that is compatible with the IT2200-series tags.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide As shown in Figure 3-13, all indicators are located on the top face of the programmer. The functional indicators of the tag programmer are listed in Table 3-4. Table 3-4 IT2410 Tag Programmer Indicator LEDs and Descriptions Indicator LED Description PROGRAM...
Perform an RF site survey to check for RF noise sources near the toll plaza or toll lane being installed. Use a spectrum analyzer and a horizontally polarized whip antenna. (TransCore recommends a Agilent Technologies Model 8523 spectrum analyzer.) •...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table 4-1 Example Frequency Plan for Four-Lane Plaza Lane Downlink Frequency Uplink Frequency 918.75 MHz 903.00 MHz 918.75 MHz 912.00 MHz 918.75 MHz 903.00 MHz 918.75 MHz 912.00 MHz Site Preparation Checklist Prepare the site according to the design parameters determined by your system inte- grator.
Installing the IT2200 Reader System Task Checklist This checklist summarizes the installation procedure. Instructions for each task are provided in the “Installing the IT2200 Reader System” section later in this chapter. Test data cable for proper continuity and isolation. Install reader logic card in host computer. Connect data cable to reader logic card.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Canopy Mount The canopy mount is typically used for covered toll plazas. The reader logic card is installed in the host computer. The RF module, Universal Toll Antenna(s) (UTA), and check tag antenna are attached to a 5.0 to 7.6cm (2- to 3-in) pipe that is supported from the plaza canopy.
Installing the IT2200 Reader System Overhead Gantry Mount In the overhead gantry mount, the reader logic card is installed in the host computer, and the RF module, UTA(s), and check tag antenna are attached to a 5.0- to 7.6-cm (2- to 3-in) pipe that is supported from a gantry that spans the lanes.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Overpass Mount In the overpass mount, the reader logic card is installed in the host computer, and the RF module, UTA(s), and check tag antenna are attached to a 5.0 to 7.6cm (2- to 3-in) pipe that is supported from an overpass.
Installing the IT2200 Reader System Cantilever Arm Mount In the cantilever arm mount, the reader logic card is installed in the host computer, and the RF module, UTA(s), and check tag antenna are attached to a 5.0 to 7.6cm (2- to 3- in) pipe at the end of the cantilever arm.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 4-5 illustrates a typical monostatic laneside cantilever arm mount with one antenna. Figure 4-5 Cantilever Arm Mount (Monostatic Configuration) 4-10...
Installing the IT2200 Reader System Laneside “Pillbox” Mount The laneside mount is typically used with the AA3153 Beacon Antenna for pillbox installations. The reader logic card is installed in the host computer. For bistatic con- figuration, the receive antenna is mounted on a horizontal section of 5.0 to 7.6cm (2- to 3-in) wide by 56-cm (22 in) long horizontal pipe mounted 3m (10 ft) above the ground on a vertical pole.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide For monostatic configuration, the transmit/receive antenna is mounted on a horizontal section of 5.0 to 7.6cm (2- to 3-in) wide by 56cm (22-in) long horizontal pipe mounted 3m (10 ft) above the ground on a vertical pole. The check tag antenna is mounted next to the transmit/receive antenna.
Installing the IT2200 Reader System Figure 4-8 Antenna Placement for Pillbox Mount Installing the IT2200 Reader System This section contains instructions for installing each component of the reader system. In addition to standard tools, you need the following equipment to install the system: •...
Installing the IT2200 Reader System To install the reader logic card Connect the loopback connector to the data cable, then test the cable for continuity and isolation. Remove the reader logic card, which is still in its ESD protective bag, from the shipping box.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 4-11 Frequency Enable Switch on Rear of IT2020 Reader Logic Card Locate the battery jumper (might be on J8 or be loose in the ESD bag) and install over both J8 pins (see Figure 4-12). Figure 4-12 Location of Battery Jumper (J8) in Relation to Battery Turn off the host computer.
Installing the IT2200 Reader System Installing the IT2611 RF Module The IT2611 RF Module should be mounted on a 5.0 to 7.6cm (2- to 3-in) pipe. A mounting kit is provided with each RF module that includes: • RF module •...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 4-13 IT2611 RF Module Mounting and Components for Both Monostatic and Bistatic Configurations 4-18...
Installing the IT2200 Reader System To install the RF module Locate the RF module atop the mounting pipe and insert a U-bolt around the pole and up through the bracket. Place a spacer over each section of the U-bolt protruding through the bracket and place a lock washer and nut over each side of the U-bolt.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide in a monostatic configuration. A mounting kit is provided with each antenna that includes: • Antenna • Two U-bolts • Two brackets • Four spacers • Eight nuts • Four lock washers •...
Installing the IT2200 Reader System To install the UTA Locate the UTA that will be used as the transmit antenna below the mounting pipe and insert a U-bolt around the pole and down through the bracket on the side of the antenna closest to the center of the lane. Place a lock washer and nut over each side of the U-bolt, but do not tighten the nuts.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 4-16 AA3153 Beacon Antenna Mounting Note: The location and positioning of the beacon antenna(s) can vary depending on the site configuration. These instructions provide a starting point that will work for many typical installations.
Installing the IT2200 Reader System Rotate the antenna 10° down from vertical. For a pillbox mount, aim the antenna toward oncoming traffic as shown in Figure 4-8. If there is no pillbox, rotate the antenna 45° toward oncoming traffic. Use an inclinometer to check the angle. Tighten nuts with torque wrench to 68 N-m (50 ft-lb) to prevent slippage.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide To install the check tag antenna Locate the check tag antenna along the mounting pipe and insert a U-bolt around the pole and through the bracket. Place lock washer and nut over each side of U- bolt.
RF power. The nominal antenna angle is 15° up from horizontal in a dedicated lane and 10° up in a mixed-use lane. Note: TransCore recommends that two people accomplish this procedure. Warning Switch off RF power before working on antennas.
Commercial grade heat gun • Protective electrostatic device bag Optional Equipment TransCore manufactures diagnostic tools that you can use to check the reader system functions. • Breakout Box for the IT2020 Reader Logic Card. The breakout box is used to access IT2020-series Reader Logic Card internal signals for analysis, and uses light-emitting diodes (LEDs) to display various software signals.
Tuning the Lane Tuning the Lane If you have installed multimode lanes (those using IT2200-series and ATA-type tags), then you must follow all of the directions outlined in this lane tuning section. If you have installed single-mode lanes (IT2200- series tags only), you can ignore the ATA tag testing instructions. This section provides instructions for installing and starting the IT2200 engineering host software diagnostic tool to check the reader system status.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 5-1 Background Status Information Screen If the system is operating correctly, all Passed blocks on the diagnostics page are checked. Figure 5-1 shows a failure of the RF Data EEPROM, RF PLL Lock, and RF Serial Link tests.
Tuning the Lane From the Reader menu, select RF Attenuation. When the RF Attenuation Parameters screen appears, set the downlink and uplink attenuation to 0, then click Apply. From the Options menu, select Diagnostics, then Attenuation Statistics. When the Attenuation Statistics Control screen appears, click Read Frame #07, All Tags, then click Run.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Mount an IT2221 or IT2235 tag on the inside of the vehicle’s windshield. The tag must be at least 5 cm (2 in) from the windshield frame or rear view mirror post, and it must be below the tint line at the top of the windshield.
Tuning the Lane Acceptable RF Marginal RF Unacceptable Attenuation Attenuation RF Attenuation Settings Settings Settings Figure 5-4 Ranges of RF Attenuation Statistics Select a pair of attenuation settings that give acceptable attenuation response counts. (Do not use 15dB attenuation.) Attenuation settings close to 8dB downlink and 12dB uplink are typical in many installations.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Remove any tag from the read/write zone. From the Reader menu, select Check Tag Control. When the Check Tag Control screen appears, select IT-2000 Check Tag Enabled, then click Apply. From the Reader menu, select RF Attenuation.
Tuning the Lane ATA Check Tag Test Follow the steps outlined in the previous procedure for the IT2000 Check Tag Test. The only exceptions are in Steps 2 and 6. In Step 2 you will select ATA Check Tag Enabled instead of IT-2000 Check Tag Enabled. In Step 6 you will select the ATA Tag Read Request screen instead of the Read Request screen, then in Execution Mode, select Continuous.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Tag-on-a-Stick Test for IT2235 Tag Mount the IT2235 Tag on the stick or rubber or plastic spatula using Velcro or a rubber band. 2. Hold the tag on the stick with the long side horizontal. 3.
Tag-on-a-Stick Test Using ATA-Type Tag Note: TransCore recommends that two people accomplish this procedure. If only one person is available, you can use the Beeper Box for the IT2200 Reader System (see product description in “Optional Equipment” on page 5-4 for more information).
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide 4. Continue driving the car through the lane until the tag stops beeping. 5. Mark the location where the tag stops beeping. 6. Repeat this process of driving slowly through the pattern first along the left and then along the right curbs.
Tuning the Lane 6. Mark the location where the tag stops beeping. Ensure that you mark the tag, not vehicle, location. 7. Repeat this process of driving slowly through the pattern first along the left and then along the right curbs. 8.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide IT2235 Dynamic Performance Drive-Through Tag Test Mount an IT2235 Tag on the inside of the vehicle’s windshield. The tag must be at least 5 cm (2 in) from the windshield frame or rear view mirror post, and it must be below the tint line at the top of the windshield.
Tuning the Lane Figure 5-7 Location of LEDs on Reader Logic Card If the lane performs to the stated standards, tuning is complete. If not, perform trouble- shooting procedures listed in Chapter Chapter 6, “Troubleshooting the Installation” of the IT2200 Reader System Installation & Maintenance/Service Guide. ATA Tag Dynamic Performance Drive-Through Tag Test Replace the IT2221 Tag with an ATA-type Tag.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide 6. If a message appears signifying a buffer overflow, the total number of handshakes is too high for the host to process. To continue this test, drive faster through the lane to reduce the handshake count. 7.
Chapter 6 Troubleshooting the Installation This chapter provides information on cross-lane interference and troubleshooting instructions for use when installing and testing the IT2200 Reader System with Multimode Capability. Required Equipment You need the following equipment to complete the tuning procedure: •...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Determining Acceptable Lane Performance The criteria for optimal lane performance are usually set by the customer and can vary according to the site requirements. In testing, acceptable lane operation criteria typi- cally are determined by the length of the RF footprint and the speed of the test vehicle.
Troubleshooting the Installation Figure 6-1 RF Footprint Extends Beyond Lane Boundaries (Bistatic Configuration Shown) Diagnosing Cross-Lane Interference To diagnose this type of interference, first set the RF power in all lanes to a moderate setting (6 to 9 dB) for both downlink and uplink antennas. Follow the procedures out- lined in “Why You Need to Tune a Lane”...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Frequency Separation Review the toll plaza frequency plan that was developed during the IT2200 Reader System with Multimode Capability installation phase. There are two frequencies for each reader: downlink and uplink. For the IT2200 Reader System with Multimode Capability, all readers share the same downlink frequency, which is generally set to 918.75 MHz.
Troubleshooting the Installation Figure 6-2 TDM Synchronization Benefits of Using TDM TDM may remedy the problem of cross-lane interference by removing the possibility of the RF footprint transmitting into an actively transmitting and receiving adjacent lane. In this case no physical changes to the plaza or antennas is necessary. Drawbacks of Using TDM Based on site criteria, TDM may not be the best solution for correcting cross-lane interference.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Reader System with Multimode Capability, all readers share the same downlink fre- quency, which is generally set to 918.75 MHz. When using TDM, adjacent lanes can be set to any of the uplink frequencies that are specified in the frequency plan (see Table 6-1).
Troubleshooting the Installation Figure 6-3 Antenna Tilt Angle Adjustment Adjusting the Downlink Antenna Side Angle In the IT2200 Reader System with Multimode Capability, the downlink antenna side angle is adjusted so that the RF transmits toward the center of the toll lane, placing the RF footprint where it is useful.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 6-4 Downlink Antenna Side Angle Adjustment Adjusting the Antenna Placement Besides adjusting the antenna angles, you can also move the antenna farther back into its overhead location so that the read zone does not extend as far in front of the trans- action area.
Troubleshooting the Installation • Table 6-8, ”Spotty Pattern or Low Handshake Counts ® Note: The troubleshooting procedures in this chapter test only the Amtech IT2200 Reader System with Multimode Capability. For other problems, such as host computer or power supply failure, refer to the manufacturer’s documentation for the correct troubleshooting procedures.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure 6-5 Location of Battery Jumper (J8) in Relation to Battery Figure 6-6 Frequency Enable Switch on Rear of IT2020 Reader Logic Card 6-12...
Page 121
(see Figure 4-15 on mounted tag page 4-20). Check that the antenna cables are securely connected to the RF module. If no problem can be found with the antennas or antenna cables, contact the TransCore Action Center (TrAC). 6-13...
Page 122
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table 6-7 Self-Test Fail LED on Reader Logic Card Lights Indication Action SELF-TEST Data cable or RF module power supply failed. Open the RF FAIL LED on module and check for 24 VAC at terminals A and C. The voltage reader logic should be 19.2V to 28.8 VAC or 16 to 28 VDC.
Page 123
Troubleshooting the Installation Table 6-8 Spotty Pattern or Low Handshake Counts Indication Action Spotty This is a two-person operation. Person 1 checks commands and pattern or responses using the host software. Person 2 uses a hydraulic lift to check the physical connections. handshake The problems of spotty pattern or low handshake counts usually counts...
Page 124
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table 6-8 Spotty Pattern or Low Handshake Counts (continued) Indication Action Measuring Power and VSWR Connect the RF jumper cable from the RF module transmit port to the wattmeter input port. Connect the antenna cable to the wattmeter output port.
Troubleshooting the Installation Removal and Replacement Procedures This section outlines the procedures to remove or replace IT2200 Reader System with Multimode Capability components. Reader Logic Card Caution To prevent electrostatic discharge damage (ESD) be sure to wear a properly grounded wrist strap before handling the reader logic card. Be sure the host com- puter or lane controller is switched off before removing or replacing the card.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide RF Module Caution Only switch on RF power when the RF module transmit port is connected to an antenna or other load device. Removal To remove the RF module Turn off power to the RF module. Disconnect the RF module power cable, data cable, and all three antenna cables.
Troubleshooting the Installation Replacement To install a replacement antenna Position the new antenna along the mounting pipe. Insert the U-bolts through the mounting brackets and secure with lock washers and nuts. If replacing the transmit antenna, add spacers in the same position as before.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Data Cable Removal To remove the data cable Turn off power to the RF module and computer housing the reader logic card. Disconnect the data cable. Replacement To install the replacement data cable Connect the loopback connector to the new cable and test the cable for continuity.
Chapter 7 Preventive Maintenance This chapter provides schedules and instructions for performing preventive maintenance on the IT2200 Reader System with Multimode Capability components. Preventive Maintenance Schedule Table 7-1 lists the schedule of preventive maintenance activities for the IT2200 Reader System with Multimode Capability components. Table 7-1 Preventive Maintenance Schedule Period Task Description...
Page 135
Appendix A Acronyms and Glossary audiovisual amp(s) Association of American Railroads alternating current acknowledge (data valid) active tag tag powered by a battery antenna passive device that converts RF energy into magnetic energy (RF signal) ASCII American Standard Code for Information Interchange American Trucking Association.
Page 136
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Custom autonomous mode used to run reader in semi-intelligent mode check tag tag mounted inside IT2611 RF Module assembly centimeter(s) command data set that is recognized by the receiving device as intending to elicit a specific response conduit hardware portion of a particular interface;...
Page 137
Acronyms and Glossary Federal Communications Commission field physical area/space in which a tag can be read by the reader; also, an element of a data record/frame. For example, division within a tag's data frame. frame consecutive bits of data in memory that are read and written as a group frequency bands range of RF frequencies assigned for transmission by an RF device foot or feet...
Page 138
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide kilo (10 lane controller device that is used to integrate all the activity that occurs in a toll lane pound(s) liquid crystal display light-emitting diode least significant byte message combination of fields, frames, and pages as required by the system to transmit or receive associated command and response data to and from the reader and host meter(s) Mega...
Page 139
Acronyms and Glossary Newton(s) NACK negative acknowledgment (data not valid) NEMA National Electrical Manufacturers Association nibble sequence of four adjacent bits treated as a unit nonvolatile memory NVRAM nonvolatile RAM used to hold data over power loss page logical group of bytes representing data stored in a tag. A page is a maximum of 128 bits personal computer portable data terminal...
Page 140
TrAC TransCore Action Center transponder a tag uninterruptible power supply...
Page 141
Acronyms and Glossary volt(s) version (software) VSWR voltage standing wave ratio watt(s) write process of recording data; for example, writing to computer memory or to a tag’s memory. Writing writes over (erases) previous data stored at the specified memory locations...
Page 142
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide A-10...
Appendix B Block Diagrams This appendix shows the block diagrams for the individual IT2200 Reader System with Multimode Capability components as well as the interface connections between the components. IT2200 Reader System with Multimode Capability Figure B-1 IT2200 Bistatic Reader System Functional Block Diagram...
Appendix C System Technical Specifications This chapter provides reference information for the IT2200 Reader System with Multimode Capability components. Component Specifications This appendix describes the engineering specifications for the IT2200 Reader System components. IT2020 Reader Logic Card Electrical Specifications The reader logic card requires +5 VDC and +12 VDC power, which is supplied by the host computer or lane controller power supply.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table C-2 IT2020 Reader Logic Card Power Consumption Component +5 VDC +12 VDC ISA PWA 500 mA Encoder/Decoder/TDM Module 200 mA I/O Module 75 mA 200 mA Total: 775 mA 200 mA Environmental Specifications The IT2020 Reader Logic Card can withstand the environmental tolerances shown in...
System Technical Specifications IT2611 RF Module The IT2611 RF Module provides two-way RF communication between the IT2020 Reader Logic Card and any tags compatible with the IT2200 protocol. It relays data and control signals from the reader logic card to the tags and relays tag responses to the reader logic card.
System Technical Specifications • Weatherproof—Each antenna is housed in a radome made of materials with favor- able electrical characteristics and resistance to ultraviolet radiation. • Bandpass filtering helps to attenuate interference from other RF sources. Environmental Specifications The AA3152 and AA3153 antennas can withstand the environmental tolerances shown in Table C-8.
Page 160
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide...
Appendix D Hardware Interfaces This appendix describes the physical interconnections within the IT2200 Reader System with Multimode Capability. Reader Logic Card Hardware Interconnection Interconnection to the IT2020 reader logic card includes an ISA bus interface. All power and communications to the lane controller computer are routed through this standard interface.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide • Battery Jumper (J8) This jumper must be installed for the battery to backup SRAM in the event of a power loss. This jumper should remain open while this reader logic card is in storage. Figure D-1 shows the locations of the IT2020 Reader Logic Card switches.
Hardware Interfaces through D18 are on the back side of the board. Pins C1 and D1 are closest to the bracket end of the PC card. Signal I/O is with respect to the ISA reader. Optional External Power Typically, the logic card receives power from the ISA bus. When the card is inserted into an ISA bus backplane, this connector is not used.
By daisy-chaining the readers on separate pins, the downstream side (away from the primary reader) loses synchronization when dis- connected. TransCore recommends that both upstream and downstream connections be wired to the same positive (+) and negative (-) pins as shown in Figure D-2.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide General Purpose I/O Port (IT2020-004 Reader) The connector is a 32-pin, 0.1-center dual-row header (2 by 16). This connector is for future use only. Table D-4 shows the pin designations for the general purpose I/O con- nector.
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table D-5 Hardware Diagnostic Port (continued) Signal In/Out Description B_SPARE3 Spare B_SPARE4 Spare B_SPARE5 Spare +5 volts +5 volts Ground Ground RS-232 The connector is an industry standard DB-9M plug. Table D-6 shows the RS-232 con- nector pin designations and descriptions for the RS-232 connector.
Hardware Interfaces IT2020 Reader Logic Card Interface This section shows the input/output and interrupt request line factory (default) config- uration settings (Table D-7 and Table D-8) for the IT2020 Reader Logic Card. Table D-7 IT2020 Reader Logic Card Default I/O Settings Switch Number Switch State Table D-8 IT2020 Reader Logic Card Default IRQ Settings...
Page 172
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table D-9 ISA Bus Pin Definition (continued) Signal In/Out Description In/Out Data bus, bit 1 In/Out Data bus, bit 0 CHRDY I/O channel ready Address enable SA19 System address, bit 19 SA18 System address, bit 18 SA17...
Page 173
Hardware Interfaces Table D-9 ISA Bus Pin Definition (continued) Signal In/Out Description -5 VDC -5 volt power DRQ2 DMA request 2 -12 VDC -12 volt power NOWS_L No wait state +12 VDC +12 volt power In/Out Ground SMWT_L System memory write SMRD_L System memory read IOW_L...
Page 174
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table D-9 ISA Bus Pin Definition (continued) Signal In/Out Description LA23 Unlatched address, bit 23 LA22 Unlatched address, bit 22 LA21 Unlatched address, bit 21 LA20 Unlatched address, bit 20 LA19 Unlatched address, bit 19 LA18...
Hardware Interfaces Table D-9 ISA Bus Pin Definition (continued) Signal In/Out Description DAK6_L DMA acknowledge 6 DRQ6 DMA request 6 DAK7_L DMA acknowledge 7 DRQ7 DMA request 7 +5 VDC +5 volt power MASTER_L Primary In/Out Ground Table D-10 Optional External Power Pin Definition Signal In/Out Description...
Page 176
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table D-11 IP Module Logic Interface Connector (continued) Signal In/Out Description In/Out Data bit 3 In/Out Data bit 4 In/Out Data bit 5 In/Out Data bit 6 In/Out Data bit 7 In/Out Data bit 8 In/Out...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table D-13 LEDs Action Color Stretched Board Selected by ISA Green Receive FIFO Data Present Transmit FIFO Data Present Yellow Tag Data Green Power Green Self-Test Fail Downlink Source On Yellow Uplink Source On Transmit Active...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Figure D-6 Twenty-Six Pin Connector Showing Terminal Designators (RF Module) The cabling, should be Belden 9732 or equivalent, nine-pair, twisted-shielded pair, maximum length 152 m (500 ft). Power Connector This connector is a 3-pin circular plug. Reader-to-RF Module Communications The communication channel provides bi-directional communication between the reader logic card and the RF module.
Hardware Interfaces • Receives a differential input from the reader logic card and outputs a single-ended signal to the RF downlink and uplink functions for control of the output stage power. RF power on/off is also controlled via a microcontroller output under com- mand from the reader logic card.
Hardware Interfaces Table D-15 RF Module Power Description 19- to 28-VAC or 16- to 28-VDC 19- to 28 VAC Return or 16- to 28-VDC Return Not connected Table D-16 shows the IT2611 RF Module-to-antenna connectors for bistatic operation and Table D-17 shows the connectors for monostatic operation. Table D-16 RF Module-Antenna Connectors for Bistatic Operation Connector Description...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table D-18 IT2410 Tag Programmer Interconnection Name Type Description Received line signal detect Output Transmit data Input Receive data Output Data terminal ready Ground Signal ground Data set ready Output Request to send Input Clear to send...
Appendix E Connector Pin-outs This appendix provides connector pin-out information for the IT2020 Reader Logic Card and the IT2611 RF Module. IT2020 Reader Logic Card This section provides pin-outs for the interface connectors on the IT2020 Reader Logic Card. Tag Data/Control The communication path between the IT2020 Reader Logic Card and the IT2611 RF Module runs through the input/output (I/O) module that is connected to IP slot A.
Connector Pin-outs Table E-2 TDM Connector (continued) Name Type Description TDM+ Input/output TDM synchronization positive TDM- Input/output TDM synchronization negative No connection ISA Bus The IT2020’s edge connector has two sets of contact fingers on each side of the board. Pins A1 through A31 and C1 through C18 are on the component side of the card.
Page 190
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table E-3 ISA Bus Pin Definition (continued) Name Type Description SA14 Input System address, bit 14 SA13 Input System address, bit 13 SA12 Input System address, bit 12 SA11 Input System address, bit 11 SA10 Input...
Page 191
Connector Pin-outs Table E-3 ISA Bus Pin Definition (continued) Name Type Description IOR_L Input I/O read DAK3_L Input DMA acknowledge 3 DRQ3 Output DMA request 3 DAK1_L Input DMA acknowledge 1 DRQ1 Output DMA request 1 REFRESH_L Input/output DRAM refresh control BCLK Input Bus clock...
Page 192
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table E-3 ISA Bus Pin Definition (continued) Name Type Description Input/output Data bus, bit 8 Input/output Data bus, bit 9 Input/output Data bus, bit 10 Input/output Data bus, bit 11 Input/output Data bus, bit 12 Input/output...
Connector Pin-outs IP Module Logic Interface Table E-4 shows the pinout of the IP module logic interface connector. Signal I/O is with respect to the reader logic card. Table E-4 IP Module Logic Interface Connector Name Type Description Output Ground Output 8-MHz clock RESET_L...
Page 194
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table E-4 IP Module Logic Interface Connector (continued) Name Type Description Output Ground +5 VDC Output +5 volt power R_W_L Output Data direction (read/write) IDSEL_L Output IP Module Identification DMAREQ0_L Input DMA request channel 0 (active low)
Connector Pin-outs IP Module I/O Connector Table E-5 shows the pinout of the IP module I/O connector. Signal I/O is with respect to the reader logic card. Table E-5 IP Module I/O Connector Slot A (Input/ Slot B (Encode/ Slot C Description output) Decode)
Page 196
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide Table E-5 IP Module I/O Connector (continued) Slot A (Input/ Slot B (Encode/ Slot C Description output) Decode) (Spare) IP_PARA_6 IP_PARA_6 IP_PARA_6 Route extra signals between all expansion cards in anticipation IP_PARA_5 IP_PARA_5 IP_PARA_5...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide The BDM (background debugger mode) connector is a 10-pin, 0.100 center, dual row header with a 2 x 5 configuration. Table E-7 shows the pinout of the BDM connector. Signal I/O is with respect to the reader logic card.
Connector Pin-outs General Purpose I/O Table E-8 shows the pinout of the general purpose I/O connector. Signal I/O is with respect to the reader logic card. Table E-8 General Purpose I/O Connector Name Type Description BIN1 Input CMOS level status input BIN2 Input CMOS level status input...
IT2200 Reader System with Multimode Capability Installation & Maintenance/Service Guide HW Diagnostics Port Table E-9 shows the pinout of the HW diagnostics port connector. Signal I/O is with respect to the reader logic card. Table E-9 Hardware Diagnostics Port Connector Name Type Description...
Need help?
Do you have a question about the Amtech IT2200 and is the answer not in the manual?
Questions and answers