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Mercia Garden Products 0628POPA0603FGDD3TW-V1 General Instructions Manual

28mm log cabin, pent with outdoor patio area, 6m x 3m, fully glazed double door, three tall windows.

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General Instructions
0628POPA0603FGDD3TW-V1
28MM LOG CABIN, PENT WITH OUTDOOR PATIO AREA, 6M X 3M, FULLY GLAZED DOUBLE DOOR, THREE TALL WINDOWS.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be a ected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. the cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your speci c product code
Please retain product label and instructions for future reference
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
2mm Drill bit
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
It is advisable to use a hand
saw when cutting roof and
oor boards.
Screws & Nails
Bolts
To identify the
xings required
Measure
Measure
for each step use a
overall
under the
length
head
measuring tape.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
CAUTION
Every e ort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Ensure to measure and check before cutting
boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
P 1

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Summary of Contents for Mercia Garden Products 0628POPA0603FGDD3TW-V1

  • Page 1 EN71 level, we cannot accept responsibility for your safety whilst erecting or using this product. For assistance please contact customer care on: 01636 821215 Refer to the instructions pages for your speci c product code Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN www.merciagardenproducts.co.uk...
  • Page 2 0628POPA0603FGDD3TW-V1 Please retain product label and instructions for future reference Overall Dimensions: Double Door Contents Width = 6024mm Depth = 3326mm Height = 2491mm Base Dimensions: Width = 5896mm Depth = 2804mm Before assembly please make sure you have a...
  • Page 3 Please retain product label and instructions for future reference Log Board - 120x28x2996mm QTY 1 Main Gable QTY 2 LB28-AD-2996 ( 1 X Double Door cut out, 1X Window cut out) AI-0628POPA0603FGDD3TW-G-V1 Log Board - 120x28x2996mm QTY 1 Main Gable Point QTY 2 LB28-AD-2996 (2X Window cut outs) AI-0628POPA0603FGDD3TW-G-V1 Log Board - 120x28x2872mm QTY 1...
  • Page 4: Pre-Assembly

    Please retain product label and instructions for future reference Nail Bag Bearer - 44x44x96mm QTY 1 There may be extra screws present in the nail bag F4444-96-PT 90mm Bolt Set x 4 60mm Screw x 34 Bearer - 44x44x400mm QTY 2 F4444-G-440-PT (400mm nished length) 70mm Bolt Set x 26 40mm Screw x 488...
  • Page 5 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 1 Step 2 Parts Needed - No. 42 QTY 8 Parts Needed - No. 41 QTY 2 No. 42 QTY 2 Following the same method, Lay the bearers (No.
  • Page 6 Please retain product label and instructions for future reference Step 4 Step 3 Parts Needed - No. 43 QTY 1 Parts Needed - No. 40 QTY 1 No. 44 QTY 1 No. 42 QTY 1 No. 45 QTY 2 Arrange the remaining bearers (No. 43 & 44) onto *Please note: the previously constructed bearers, ensuring (No.43) is positioned 360mm from bearer (No.
  • Page 7 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 5 Parts Needed - No. 22 QTY 2 No. 23 QTY 1 No. 24 QTY 1 No. 25 QTY 3 Place the starter boards (No. 22, 23 & 24) on to the assembled bearers and place the rst three log boards (No.
  • Page 8 Please retain product label and instructions for future reference Step 6 IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 25 QTY 18 No. 26 QTY 6 No. 27 QTY 6 No. 29 QTY 12 *Please note: You can construct your cabin to have the Doors on the front or the Doors on the side, dependant on your needs. (See contents page image for reference) Please ensure to construct your Log Cabin by following either the ‘Doors on the front’...
  • Page 9 Please retain product label and instructions for future reference Step 7 Step 8 IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 7 QTY 1 Parts Needed - No. 9 QTY 1 No. 10 QTY 1 No.
  • Page 10 Please retain product label and instructions for future reference Step 11 Step 9 IMPORTANT: Pre-drill before xing screws. Parts Needed - No. 1 QTY 3 To adjust and align your doors: Rest the window (No. 1) into the assembled window frame as shown in the illustration, and 1.
  • Page 11 Please retain product label and instructions for future reference Step 12 - Doors on the Front Step 12 - Doors on the Side Parts Needed - No. 30 QTY 18 Parts Needed - No. 28 QTY 18 Once you have laid 6 boards (o of the starter) locate one of the assembled Once you have laid 6 boards (o of the starter) locate one of the assembled window frames onto the inside corner of the log cabin as shown in the illustration.
  • Page 12 Please retain product label and instructions for future reference Step 13 - Doors on the Side Step 13 - Doors on the Front Parts Needed - No. 30 QTY 18 Parts Needed - No. 28 QTY 18 Once you have positioned the rst window and boards, add the assembled Once you have positioned the rst window and boards, locate another one of the assembled window frames onto the log cabin as shown in the illustration.
  • Page 13 Please retain product label and instructions for future reference Step 14 Parts Needed - No. 27 QTY 18 No. 29 QTY 18 Locate the last assembled window frame onto the log cabin as shown in the illustration. Ensure the window frame is resting on top of the starter board and the log boards (No.30 or 28) are locted ush into one side of the window frame.
  • Page 14 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws. Step 16 Step 15 Parts Needed - No. 25 QTY 18 Parts Needed - No. 25 QTY 18 No. 26 QTY 6 No.
  • Page 15 Please retain product label and instructions for future reference Step 18 Step 17 IMPORTANT : Pre-drill before xing screws. No. 26 QTY 1 Parts Needed - No. 20 QTY 2 Parts Needed - No. 25 QTY 3 No. 29 QTY 1 No.
  • Page 16 Please retain product label and instructions for future reference Step 19 Step 20 IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 20a QTY 1 Parts Needed - No. 20a QTY 1 No. 21a QTY 1 No.
  • Page 17 Please retain product label and instructions for future reference Step 21 Step 22 IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 35 QTY 1 Parts needed - No. 50 QTY 2 No. 36 QTY 1 No.
  • Page 18 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 24 Step 23 IMPORTANT : Pre-drill before xing screws. Parts needed - No. 46 QTY 55 Parts needed - No. 39 QTY 2 Place the rst roof board (No. 46) onto the log cabin, making sure the boards are ush to the end of the Align the Roof Purlins (No.
  • Page 19 Please retain product label and instructions for future reference Step 25 Step 26 IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 51 QTY 4 Lift each door onto the already existing hooks on the door frame, ensuring the hook Ensuring the roof boards are ush at the overhanging side, x the eaves frames and bands connect.
  • Page 20 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 28 Step 27 IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 13 QTY 1 Parts Needed - No. 16 QTY 1 No. 19 QTY 2 No.
  • Page 21 Please retain product label and instructions for future reference Step 30 Step 29 IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 47 QTY 26 Parts needed - No. 52 QTY 8 Place the oor board (No.
  • Page 22 Please retain product label and instructions for future reference Step 32 Step 33 Parts needed - No. 54 IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 48 QTY 4 No. 49 QTY 2 Cut the felt into four strips (6100mm (L) X 1000mm (W)) and lay onto the roof in the order shown in the illustration.
  • Page 23 Please retain product label and instructions for future reference Step 34 IMPORTANT : Pre-drill before xing screws. Step 35 IMPORTANT : Pre-drill before xing screws. Parts needed - No. 53 QTY 13 Parts Needed: No. 6 QTY 3 No. 14 QTY 1 Arrange the storm braces (No.53) around the building (internally).