Page 1
Operation Manual SR1018D/SR1218D/SR1023D/SR1323D/SR1623D Elevating work platform △ Warning Operators and maintenance personnel must read and understand this manual before operating and maintaining this vehicle, otherwise lead casualties! This manual should be kept in a safe place for reference by relevant personnel.
Page 2
First edition and printed for the first time in January 2021 Lingong Group Jinan Heavy Machinery Co., Ltd. Add: 12th Floor, Building 3, Lushangguoaocheng, 9777 Jingshi Road, Lixia District, Jinan, China Tel: 86-0531-67605017 Fax: 86-0531-67605017 Technical service: 86-0531-67605017 Web: www.LGMG.com.cn Accessories sales: 86-0531-67605016...
Page 3
Elevating Work Platform Operation Manual Contents Contents........................I Chapter 1 Safety...................... 1 1.1Danger......................3 1.2 No Operation Except Following Cases............. 3 1.3 Classification of Hazards................3 1.4 Intended purpose..................3 1.5 Safety Sign Maintenance................3 1.6 Risk of Electric Shock...................4 1.7 Safety of Work Area..................4 1.8 Crushing Hazards..................
Page 4
Elevating Work Platform Operation Manual 8.7 Upper Limit Switch and Outriggers (If Equipped) Test......88 Chapter 9 Operation Instructions................ 91 9.1 No Operation is Allowed Unless...............93 9.2 Basic Principles................... 93 9.3 Emergency Stop..................93 9.4 Engine startup..................... 93 9.5 Operation from Ground................94 9.6 Operation from Platform................
Page 5
Elevating Work Platform Operation Manual Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG . This machine is designed according to EN280:2013/A1:2015.The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.
The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine. LGMG assumes no responsibility if this machine is used beyond the range of this manual. The user and the operator shall be responsible for the safety of such operations.
Page 7
Elevating Work Platform Operation Manual...
The meanings of symbols, color codes △ Caution: It is forbidden to carry and characters of LGMG ’s products are as follows: loads. Security warning symbol: are used for 1.5 Safety Sign Maintenance warning of potential personal injuries.
Elevating Work Platform Operation Manual The safety decal should be cleaned with during welding. mild soap and water. 1.7 Safety of Work Area Do not use solvent-based cleaners as they may damage the material of the safety The platform can only be raised on a solid label.
Elevating Work Platform Operation Manual In the stowed state, the machine must run machine stability with parts of different very carefully and reduce its speed when it weights or specifications. runs on uneven terrain, unstable or smooth 20) Do not change or modify the aerial work surface with stones, or near holes, or a platform or install additional equipment for steep slope.
Do not climb down the platform scissors when the machine is elevated. Keep the platform floor free from debris. Shut the platform door before operation. Model SR1018D SR1218D Do not operate the machine if the guard rail Item is not correctly installed. Maximum...
Elevating Work Platform Operation Manual Make a complete operational and function check before each shift. Attach a tag on a damaged malfunctioning machine immediately and stop all operation. Be sure to perform all maintenance and operation according to the instructions in this manual.
Page 15
Elevating Work Platform Operation Manual spark. Electric Shock/Burn Hazard Avoid contacting electrical terminals. 1.17 Tilting Hazard The outrigger can only be lowered on the firm, stable ground. Be careful to avoid steep slopes, holes, unstable or smooth slopes and other potential hazards. Be sure to lower the outrigger at the steering end first, when the automatic leveling function is not used and a single...
Elevating Work Platform Operation Manual Chapter 3 Decals and Warning Labels...
Page 21
Elevating Work Platform Operation Manual...
Page 22
Elevating Work Platform Operation Manual SR1018D/SR1218D Decals Diagram...
Page 23
Elevating Work Platform Operation Manual SR1018D/SR1218D Decals List Code Name Code Name Company Logo Stay away from machine sign IPAF Model identification Forklift safety arm sign Pressure hazard identification Hazard mark of tipping Instructions Fasting of transport parts Rated load mark...
Page 24
Elevating Work Platform Operation Manual SR1018D/SR1218D Decals...
Page 25
Elevating Work Platform Operation Manual...
Page 26
Elevating Work Platform Operation Manual SR1023D/SR1323D/SR1623D Decals Diagram...
Page 27
Elevating Work Platform Operation Manual SR1023D/SR1323D/SR1623D Decals List Code Name Code Name Company Logo Annual inspection instruction Model identification Hazard mark of smashing and pressing Forklift safety arm sign Indicator mark of direction arrow Stay away from machine sign Prohibition mark Direction indicator sign Lanyard Anchorage Point Wheel load capacity sign...
Page 28
Elevating Work Platform Operation Manual SR1023D/SR1323D/SR1623D Decals...
Page 29
Elevating Work Platform Operation Manual...
Page 36
Elevating Work Platform Operation Manual Specifications Parameters of SR1023D (S10231NDCH20) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Ascending/descending Rated load (kg) 1100 45/45 speed (s) Recommended load capacity of Minimum turning radius 5.33 extension deck (kg) (outer wheel) (m) Maximum allowable angle Maximum number of workers...
Page 37
Elevating Work Platform Operation Manual Hydraulic System Item Parameters/Contents Type Open lifting system and closing walking system Lifting pump Gear pump with displacement of 16 ml/r Walking pump Closed variable pump with displacement of 49 ml/r System pressure (MPa) Walking motor Piston motor with displacement of 38 ml/r Refueling Volume...
Page 38
Elevating Work Platform Operation Manual Specifications Parameters of SR1323D (S13231NDCH20) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Ascending/descending Rated load (kg) 55/55 speed (s) Recommended load capacity of Minimum turning radius 5.33 extension deck (kg) (outer wheel) (m) Maximum allowable angle Maximum number of workers 3°...
Page 39
Elevating Work Platform Operation Manual Hydraulic System Item Parameters/Contents Type Open lifting system and closing walking system Lifting pump Gear pump with displacement of 16 ml/r Walking pump Closed variable pump with displacement of 49 ml/r System pressure (MPa) Walking motor Piston motor with displacement of 38 ml/r Refueling Volume...
Page 40
Elevating Work Platform Operation Manual Specifications Parameters of SR1623D (S16231NDCH20) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Rated load (kg) Running height (m) Recommended load capacity of Ascending/descending 55/55 extension deck (kg) speed (s) Minimum turning radius Maximum number of workers 2.57 (inner wheel) (m)
Page 41
Elevating Work Platform Operation Manual Hydraulic System Item Parameters/Contents Type Open lifting system and closing walking system Lifting pump Gear pump with displacement of 16 ml/r Walking pump Closed variable pump with displacement of 49 ml/r System pressure (MPa) Walking motor Piston motor with displacement of 38 ml/r Refueling Volume...
Page 42
Elevating Work Platform Operation Manual Specifications Parameters of SR1023D (S10230NKCH20) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Ascending/descending Rated load (kg) 1100 45/45 speed (s) Recommended load capacity of Minimum turning radius 2.57 extension deck (kg) (inner wheel) (m) Minimum turning radius Maximum number of workers...
Page 43
Elevating Work Platform Operation Manual Height of whole machine - Ground clearance (folding state) 0.23 folded guard railing (m) Dimension of main platform Tire specification (diameter × 4.61×1.83 835×290 (length × width) (m) width) Extension length - single 6.07 Weight of whole machine (kg) 6865 extension length (m) Extension length - double...
Page 44
Elevating Work Platform Operation Manual Air temperature Diesel 0 #Diesel air temperature≥4℃ air temperature≥-5℃ -10 #Diesel air temperature≥-14℃ -20# Diesel -35 #Diesel air temperature≥-29℃...
Page 45
Elevating Work Platform Operation Manual Specifications Parameters of SR1323D (S13230NKCH20) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Ascending/descending Rated load (kg) 55/55 speed (s) Recommended load capacity of Minimum turning radius 2.57 extension deck (kg) (inner wheel) (m) Minimum turning radius Maximum number of workers 5.33...
Page 46
Elevating Work Platform Operation Manual Height of whole machine - Ground clearance (folding state) 2.28 0.23 folded guard railing (m) Dimension of main platform Tire specification (diameter × 4.61×1.83 835×290 (length × width) (m) width) Extension length - single 6.07 Weight of whole machine (kg) 7335 extension length (m)
Page 47
Elevating Work Platform Operation Manual Air temperature Diesel 0 #Diesel air temperature≥4℃ air temperature≥-5℃ -10 #Diesel air temperature≥-14℃ -20# Diesel -35 #Diesel air temperature≥-29℃...
Page 48
Elevating Work Platform Operation Manual Specifications Parameters of SR1623D (S16230NKCH20) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Ascending/descending Rated load (kg) 55/55 speed (s) Recommended load capacity of Minimum turning radius 2.57 extension deck (kg) (inner wheel) (m) Minimum turning radius Maximum number of workers 5.33...
Page 49
Elevating Work Platform Operation Manual Height of whole machine - Ground clearance (folding state) 0.23 folded guard railing (m) Dimension of main platform Tire specification (diameter × 4.61×1.83 835×290 (length × width) (m) width) Extension length - single 6.07 Weight of whole machine (kg) 8,060 extension length (m) Extension length - double...
Page 50
Elevating Work Platform Operation Manual Air temperature Diesel 0 #Diesel air temperature≥4℃ air temperature≥-5℃ -10 #Diesel air temperature≥-14℃ -20# Diesel air temperature≥-29℃ -35 #Diesel...
Page 51
Elevating Work Platform Operation Manual Specifications Parameters of SR1023D (S10230NDCH20) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Ascending/descending Rated load (kg) 1100 45/45 speed (s) Recommended load capacity of Minimum turning radius 5.33 extension deck (kg) (outer wheel) (m) Maximum allowable angle Maximum number of workers...
Page 52
Elevating Work Platform Operation Manual (length × width) (m) width) Extension length - single 6.07 Weight of whole machine (kg) 6865 extension length (m) Engine System Item Parameters/Contents Item Parameters/Contents Model D2011L03i Number of cylinder Rated power In-line, Air-cooling and 36.3 Type (/KW)
Page 53
Elevating Work Platform Operation Manual air temperature≥-29℃ -35 #Diesel Specifications Parameters of SR1323D (S13230NDCH20) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Ascending/descending Rated load (kg) 55/55 speed (s) Recommended load capacity of Minimum turning radius 5.33 extension deck (kg) (outer wheel) (m) Maximum allowable angle...
Page 54
Elevating Work Platform Operation Manual folded guard railing (m) Dimension of main platform Tire specification (diameter × 4.61×1.83 835×290 (length × width) (m) width) Extension length - single 6.07 Weight of whole machine (kg) 7335 extension length (m) Engine System Item Parameters/Contents Item...
Page 55
Elevating Work Platform Operation Manual air temperature≥-29℃ -35 #Diesel...
Page 56
Elevating Work Platform Operation Manual Specifications Parameters of SR1623D (S16230NDCH21) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Rated load (kg) Running height (m) Recommended load capacity of Ascending/descending 55/55 extension deck (kg) speed (s) Minimum turning radius Maximum number of workers 2.57 (inner wheel) (m)
Page 57
Elevating Work Platform Operation Manual Dimension of main platform Tire specification (diameter × 4.61×1.83 835×290 (length × width) (m) width) Extension length - single 6.07 Weight of whole machine (kg) 8060 extension length (m) Extension length - double 7.21 extension length (m) Engine System Item Parameters/Contents...
Page 58
Elevating Work Platform Operation Manual Air temperature Diesel 0 #Diesel air temperature≥4℃ air temperature≥-5℃ -10 #Diesel air temperature≥-14℃ -20# Diesel air temperature≥-29℃ -35 #Diesel...
Page 59
Elevating Work Platform Operation Manual...
Elevating Work Platform Operation Manual 5.1 Ground Control Station 5.1.1 Ground Control Station-SR1018D/SR1218D Name Operation function description Timer The timer displays hours that the machine has been running. Startup button of engine Press this button to start up the engine.
Page 63
Elevating Work Platform Operation Manual Enabling button with standby auxiliary Press this button to activate the emergency function descending function. Standby auxiliary descending button Press this button to activate the emergency descending function. Descending button of platform Press this button to activate the emergency descending function.
Page 64
Elevating Work Platform Operation Manual 5.1.2 Ground Control Station(Second generation)-SR1023D/SR1323D /SR1623D Name Operation function description Timer The timer displays hours that the machine has been running. Startup button of engine Press this button to start up the engine. Gasoline/LPG model: LPG operating Press this button to select LPG.
Page 65
Elevating Work Platform Operation Manual function descending function. Standby auxiliary descending button Press this button to activate the emergency descending function. Descending button of platform Press this button to activate the emergency descending function. Circuit breaker Selection of key switch for Turn the key switch to the platform, and then platform/off/Ground Control Station Platform Control Station will run.
Page 66
Elevating Work Platform Operation Manual Idling selection button of engine with Press this button to select the idling setting of indicator engine. The indicator is on, indicating that the middle and high idling has been selected. The indicator is off, indicating that the middle and low idling has been selected.
Page 67
Elevating Work Platform Operation Manual 5.2 PCU 5.2.1 PCU Name Operation function description Functional enabling button of outrigger with indicator Press this button activate ascending/descending functions of single outrigger. Automatic leveling button of outrigger Press this button activate automatic leveling function. Startup button of engine Press this button to start up the engine.
Page 68
Elevating Work Platform Operation Manual Reserve Machine inclination button with indicator: Please Press this button to perform operation at operate it at a low speed during inclination. a low speed during inclination. Green power lamp/red error power lamp When the red emergency shutdown button is pulled out to On position, the green power lamp will be on.
Page 69
Elevating Work Platform Operation Manual push the rocker switch backward, and then the platform will lower. 5.2.2 PCU(If equipped) Name Operation function description Functional enabling button of outrigger with indicator Press and hold this button to activate the ascending/descending functions of single outrigger.
Page 70
Elevating Work Platform Operation Manual indicating that the idling has been selected. The indicator is off, indicating that the intermediate and low idling has been selected. Red emergency shutdown button Push the red emergency shutdown button inward to Off position to stop all functions and shut down the engine.
Elevating Work Platform Operation Manual Platform Control Station Operation 5.3 Basic Operation Engine Startup or Shutdown Basic Operation Principle Turn the key switch to the upper control mode, the lower control LCD machine’s electrical wiring will display System Ready. harnesses are complete, and form a complete circuit.
Page 72
Elevating Work Platform Operation Manual enable switch and move the control handle. The outrigger will extend and retract depending upon the direction the button was pushed. After the outrigger is firmly set, the indicator on the button will be on. Automatic Leveling When the machine is tilted, it is necessary to use outriggers to level the vehicle.
Page 73
Elevating Work Platform Operation Manual System fault diagnosis and fault code-SR18D/SR23D Display(GCU) Display Description Solution (PCU) First generation Second generation Main control system 01 Internal ECU 0×01 Internal ECU Replace the Ground Control 0×01 Ground Control Fault Fault Station Station Error Check wiring, replace the upper and lower...
Page 74
Elevating Work Platform Operation Manual Display(GCU) Display Description Solution (PCU) First generation Second generation while starting unit Check handle 29 Platform lift 0×1D Platform lift Lifting function key 0×1D replace the upper control Sw Fault Sw Fault opening error unit Center lifting Check...
Page 75
Elevating Work Platform Operation Manual Display(GCU) Display Description Solution (PCU) First generation Second generation position and angle sensor detection height Inconsistent limit switch failure, limit Check limit switch, switch trigger check 43 9m limit fault 0×2B 9m limit fault 0×2B position and angle angle sensor, or recalibrate sensor detect high...
Page 76
Elevating Work Platform Operation Manual Display(GCU) Display Description Solution (PCU) First generation Second generation 70 High Engine 0×46 High Engine Engine overspeed 0×46 Check the circuit and engine fault 71 RF Limit SW 0×47 RF Limit SW RF Limit SW Close Check the harness and 0×47...
Page 78
Elevating Work Platform Operation Manual Display(GCU) Display Description Solution (PCU) First generation Second generation sensor fault or sensor Check the engine connector 0×6C Rail pressure sensor RAILCDOFSTS 0×6C or sensor RAILCDOFSTST failure Check the engine connector 0×6D BATTCDSRC 0×6D Battery voltage fault BATTCDSRC or sensor temperature...
Page 79
Elevating Work Platform Operation Manual Display(GCU) Display Description Solution (PCU) First generation Second generation 0×7E Missing crankshaft Check the engine connector 126 ENGMCRS 0×7E ENGMCRS signal or sensor 0×7F dec1 message t50 Check the engine connector signal or sensor 0×7F COMT5OST COMT5OST Receive error 0×80...
Page 80
Elevating Work Platform Operation Manual Display(GCU) Display Description Solution (PCU) First generation Second generation RxCCVS message Check the engine connector 0×8C data or sensor FRMMNGRXC 0×8C FRMMNGRXCCVS length error receive frame Check the engine connector 0×8D FRMMNGTCO 0×8D tco1 message length or sensor FRMMNGTCO1 error...
Page 81
Elevating Work Platform Operation Manual Display(GCU) Display Description Solution (PCU) First generation Second generation Check the engine connector 0×9B Can receives frame FRMMNGDEC 0×9B or sensor FRMMNGDEC1 DEC1data error 0×9C Can receives frame Check the engine connector 0×9C FRMMNGETC7 FRMMNGETC7 etc7 data error or sensor receive...
Elevating Work Platform Operation Manual 6.1 No Operation Except 6.3 Check Before Operation Following Cases Ensure the manual is complete, legible and stored in the document box on the platform. have understood practiced Ensure all decals are clear, legible and principles about safe operation of the machine properly positioned.
Page 85
Elevating Work Platform Operation Manual Ensure that all structural components and other key components are complete and all relevant fasteners and pins are in the correct position and tightened. Ensure that the guardrail has been installed, and guardrail bolts have been properly installed and tightened.
Elevating Work Platform Operation Manual 7.1 No Operation Is Allowed Unless You have known and practiced the rules for safe operation of machine in the Operation Manual. Avoid dangerous situations. Always perform a pre-operation inspection. Check workplace. should understand pre-operation inspection before proceeding with the next step.
Page 89
Elevating Work Platform Operation Manual...
Page 90
Elevating Work Platform Operation Manual...
Elevating Work Platform Operation Manual Chapter 8 Functional Test...
Page 92
Elevating Work Platform Operation Manual...
Page 93
Elevating Work Platform Operation Manual 8.1 No Operation Is Allowed Result: The LCD screen will light up and show SYSTEM READY. Unless Note: LCD reading display needs to be preheated before display under cold weather have understood practiced conditions. principles about safe operation of the vehicle in this manual.
Page 94
Elevating Work Platform Operation Manual middle of the platform and face the button. Press and hold the platform lowering button. steering end of the machine. Result: The platform shall lower. 1) Press the driving function button. Turn the key switch to the Platform Control 2) Press and hold the enabling switch on the Station and restart the engine.
Page 95
8.5m unless the outrigger has been 1.1Km/h. extend. When the platform is raised, the maximum Lower the platform. driving speed of SR1018D/SR1218D shall not Press and hold the automatic leveling exceed 0.5Km/h. button. If the maximum driving speed exceeds 1.1Km/h...
Page 96
Elevating Work Platform Operation Manual...
Page 97
Elevating Work Platform Operation Manual...
Elevating Work Platform Operation Manual 9.1 No Operation is Allowed 9.3 Emergency Stop Unless On the Ground Control Station or Platform Control Station, push the red emergency have understood practiced stop button to "Off" position to close all principles about safe operation of the vehicle in functions and shut down the engine.
Elevating Work Platform Operation Manual is started at the temperature lower than -18℃, it rocker switch on the top of control handle. may need to use a booster battery. Drive 9.5 Operation from Ground Press the driving function button. Press and hold the enabling switch on the Turn the key switch to the Ground Control control handle.
Elevating Work Platform Operation Manual SR1023D/SR1323D/SR1623D: If the slope exceeds the maximum uphill, downhill or side slope rating, the vehicle 40% (22 ゜) must be lifted or transported up and down the slope. See the Transportation and Maximu Lifting section for further instructions on m rated value of transporting the machine.
Elevating Work Platform Operation Manual Press the enable switch and push the workplace or user rules, obey the following lifting/lowering control handle regulations: direction of yellow arrow. Outriggers will be All PFPE must comply with corresponding extended to level the machine. The government regulations and must be machine will give a warning tone when it is subject to check and use in accordance...
Page 104
Elevating Work Platform Operation Manual...
Elevating Work Platform Operation Manual Chapter 10 Transportation and Lifting Instructions...
Page 106
Elevating Work Platform Operation Manual...
Page 107
Elevating Work Platform Operation Manual 10.1 Compliance 10.3 Ensuring Transportation Safety When the machine is lifted by a crane or forklift, keep normal judgment and planning Always lock the platform wheels when to control the movement of machine. preparing for transportation. Only personnel with high-altitude lifting qualifications can load and unload the machine.
Page 108
Elevating Work Platform Operation Manual for the weight of the vehicle. 10.4 Lifting guidance Lower the platform completely. Ensure that the extension platform, control unit and chassis tray are safely and reliably secured. Remove all loose components from the platform. Only connect the lifting sling to the specified lifting point of the platform.
Need help?
Do you have a question about the SR1018D and is the answer not in the manual?
Questions and answers