Stealth EMERALD SC-09ZGLD-HP230 Service Manual
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Stealth EMERALD SC-09ZGLD-HP230 Service Manual

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Service Manual
SC-09ZGLD-HP230 / SC-09WGLD-HP230
SC-12ZGLD-HP230 / SC-12WGLD-HP230
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Summary of Contents for Stealth EMERALD SC-09ZGLD-HP230

  • Page 1 Service Manual SC-09ZGLD-HP230 / SC-09WGLD-HP230 SC-12ZGLD-HP230 / SC-12WGLD-HP230...

  • Page 2: Table Of Contents

    Service Manual Table of Contents ................. 4 Part : Technical Information ......................5 .......................5 - 1 2 ..................13 ............13 ............. 14 ........................15 ................ . 16 3. Outline Dimension Diagram 3.1 Indoor Unit........................16 .........................17-18 5. Electrical Part ......................
  • Page 3 Service Manual 9. Maintenance ......................46 9.1 Error Code List .......................46 ................47 .................60 10. Exploded View and Parts List ..............62 10.1 Indoor Unit........................62 .........................75 11. Removal Procedure ..................81 ................81 ................86 Appendix: ........................90 ............90 ..............90 Appendix 3: Pipe Expanding M ...................91 ............92 Table of Contents...

  • Page 4: Part : Technical Information

    Service Manual Part : Technical Information Indoor Unit Outdoor Unit SC-09ZGLD-HP230 / SC-09WGLD-HP230 SC-12ZGLD-HP230/ SC-12WGLD-HP230 Remote Controller...
  • Page 5 Service Manual SC-09ZGLD-HP230 / Model SC-09WGLD-HP230 CB419004300 CB432001100 CB434000300 Rated Voltage 208/230 Cooling Capacity(Min~Max) 9000(3100~9600) Heating Capacity(Min~Max) 11000(1911~12000) 630(160~1300) 1020(160~1350) 2.80 3.50 1350 377/288/241/171 1.69 14.29 10.78 SEER 23.00 10.50 Application Area 14.35-21.53 SC-09WGLD-HP230 GWH09QC-D3DNB2D/I(LCLH) CB419N04300 WH09QC-D3D NB4D/I(LCLH) CB432N01100 CB434N00300 r/min 1350/1200/1050/750 r/min...
  • Page 6 Service Manual SC-09ZGLD-HP230 GWC09QC-D3DNA1D/O CB419W04200 CB419W04300 ZHUHAI Stealth DAIKIN ZHUHAI Stealth DAIKIN DEVICE CO.,LTD DEVICE CO.,LTD Compressor Model Compressor Oil Compressor Type Swing Swing Compressor RLA 4.00 4.00 KSD115 C or HPC115/95 KSD115 C or HPC115/95 Operation temp 61~86 61~86...
  • Page 7 Service Manual SC-09ZGLD-HP230 / Model SC-09WGLD-HP230 CB419004500 CB432001400 CB434000500 Rated Voltage 208/230 Cooling Capacity(Min~Max) 12000(3100~13000) Heating Capacity(Min~Max) 13000(2400~14000) 960(200~1350) 1100(400~1400) 4.50 5.50 1400 400/288/241/171 2.96 13.00 11.82 SEER 22.00 10.10 Application Area 19.14-28.70 SC-12WGLD-HP230 CB419N04500 CB432N01400 CB434N00500 r/min 1400/1200/1050/800 r/min 1400/1200/1000/900 0.09 Indoor Unit...
  • Page 8 Service Manual SC-12ZGLD-HP230 GWC12QC-D3DNA1D/O CB419W04400 CB419W04500 ZHUHAI Stealth DAIKIN ZHUHAI Stealth DAIKIN DEVICE CO.,LTD DEVICE CO.,LTD Compressor Model Compressor Oil Compressor Type Swing Swing Compressor RLA 4.00 4.00 KSD115 C or HPC115/95 KSD115 C or HPC115/95 Operation temp 61~86 61~86...
  • Page 9 Service Manual 2.2 Operation Characteristic Curve Heating Cooling 220V 220V DB80˚F/WB66.9˚F 230V 230V 240V DB70˚F/WB60˚F 240V DB19.94˚F/WB19.04˚F 2.3 Capacity Variation Ratio According to Temperature Cooling Heating DB80˚F/WB66.9˚F DB70˚F/WB60˚ DB19.94˚F/WB19.04˚F 89 91 95 97 99 100 102 104 106 108 109.4 41 44.6 50...
  • Page 10 Service Manual 2.4 Cooling and Heating Data Sheet in Rated Frequency Cooling: Rated cooling Compressor connecting indoor and Model (rps) Indoor P (MPa) in:46.4~51.8 in:167~181.4 80/66.9 95/- 0.9~1.0 in:46.4~51.8 in:167~181.4 80/66.9 95/- 0.9~1.0 Heating: Compressor connecting indoor and Model (rps) Indoor P (MPa) in:167~181.4...

  • Page 11: Outline Dimension Diagram

    Service Manual 3. Outline Dimension Diagram 3.1 Indoor Unit 8 2/9 33 1/4 7 1/4 4 2/3 21 1/3 2 1/6 2 1/6 1 3/8 1 3/8 3 2/7...
  • Page 12 Service Manual 3.2 Outdoor Unit 33 2/5 12 3/5 21 1/4 MODEL 21 1/4 23 1/3...
  • Page 13 Service Manual SC-09ZGLD-HP230/SC-09WGLD-HP230 Outdoor unit Indoor unit Gas pipe side Valve 4-Way valve Di s charge Heat Accumlator Suction exchanger Compressor (evaporator) Heat exchanger Liquid pipe (condenser) side Valve Strainer Capillary Electron Strainer expansion valve COOLING HEATING SC12ZGLD-HP230/SC-12WGLD-HP230 Outdoor unit Indoor unit Gas pipe side...

  • Page 14: Electrical Part

    Service Manual 5. Electrical Part 5.1 Wiring Diagram Symbol Symbol Color Symbol Symbol Color Symbol Name Green Yellow Brown COMP Compressor YEGN Yellow/Green Violet Orange SC-09WGLD-HP230 SC-12WGLD-HP230...
  • Page 15 Service Manual SC-09ZGLD-HP230 S-12ZGLD-HP230...

  • Page 16: Pcb Printed Diagram

    Service Manual 5.2 PCB Printed Diagram Indoor Unit Top view DC fan Up&down swing Interface of wired controller Interface of wired controller Display interface Relay Relay Piezoresistance Relay Bottom view...
  • Page 17 Service Manual SC-09WGLD-HP230 SC-12ZGLD-HP230 Top view 14 15 Bottom view...

  • Page 18: Function And Control

    Service Manual 6. Function and Control 6.1 Remote Controller Introduction Introduction for icons on display screen Set fan speed I feel Send signal Operation mode Cool mode Dry mode Set time Heat mode Sleep mode Up & down swing Temp. display type :Set temp.
  • Page 19 Service Manual 1. ON/OFF button 2. MODE button AUTO COOL HEAT Note: (60.8~86.0 3. FAN button Auto Caution: 4. SWING button no display Note: 5. TURBO button button (33.8...
  • Page 20 Service Manual 7. SLEEP button 8. TEMP button no display r no di Note: 9. I FEEL button 10. LIGHT button 11. CLOCK button Note: 12. TIMER ON / TIMER OFF button Note:...
  • Page 21 Service Manual Function introduction for combination buttons 1. Energy-saving function Note: 2. 8 heating function at 8 Note: TURBO 3. Child lock function 4. Temperature display switchover function Operation guide Replacement of batteries in remote controller signal sender battery reinstall are correct.
  • Page 22 Service Manual 6.2 Brief Description of Modes and Functions Indoor Unit 1.Basic function of system (1)Cooling mode (2)Drying mode (3)Heating mode (4)Working method for AUTO mode: (5)Fan mode 2. Other control (1) Buzzer (2) Auto button (3) Auto fan (4) Sleep (5) Timer function: (6) Memory function (7) Health function...
  • Page 23 Service Manual (8)I feel control mode (9)Compulsory defrosting function (10)Refrigerant recovery function: (11)Ambient temperature display control mode displayed. (12)Off-peak energization function: (13) SE control mode (14) X-fan mode (15) 8º heating function (16) Turbo fan control function...
  • Page 24 Service Manual Outdoor Units 1. Input Parameter Compensation and Calibration (1) Check the ambient temperature compensation function Indoor ambient temperature compensation function. – compensation – compensation (2) Check effective judgment controls of parameters mode 40Hz, and T 2. Basic Functions (1) Cooling Mode 1.
  • Page 25 Service Manual 3. Special Functions Defrosting Control Conditions for starting defrosting 4. Control Logic (1) Compressor Control delay). 1. Cooling mode 2. Dehumidifying mode 3. Air-supplying mode 4. Heating mode (2) Defrosting: (2) Outer Fans Control Notes: (3) 4-way valve control compressor.
  • Page 26 Service Manual 1. Starting estimation: inner pipe 2. Frequency limited compressor. 3. Reducing frequency at normal speed: 4. Reducing frequency at high speed: inner pipe 5. Power turn-off: inner pipe <T inner pipe mode transferring will not clear it). (5) Overload protection function 1.
  • Page 27 Service Manual 1. Frequency limited inner pipe compressor. 2. Reducing frequency at normal speed and stopping machine: inner pipe 3. Reducing frequency at high speed and power turn-off: inner pipe 4. Power turn-off: inner pipe 1. Starting estimation: <T 2. Frequency limited compressor.
  • Page 28 Service Manual (6)Voltage sag protection (7)Communication fault (8)Module protection (9)Module overheating protection 1. Starting estimation: 2. Frequency limited 3. Reducing frequency at normal speed and power turn-off: 4. Reducing frequency at high speed and power turn-off: 5. Power turn-off: transferring also will not clear it). (10)Compressor overloads protection (11)Phase current overcurrent protection of compressor steps:...
  • Page 29 Service Manual (12) Starting-up Failure Protection for Compressor (13) Out-of-Step Protection for Compressor (14) Voltage Abnormity Protection for DC Bus 1.Over-High Voltage Protection for DC Bus: 2.Over-Low Voltage Protection for DC Bus: 3.To detect voltage abnormity protect for DC bus when getting electricity: (15)Abnormity Protection for Four-way Valve <(T Inner Ring...
  • Page 30 Service Manual...

  • Page 31: Part : Installation And Maintenance

    Service Manual Part : Installation and Maintenance 7. Notes for Installation and Maintenance Safety Precautions: 10. If the power cord or connection wire is not long enough, please get the specialized power cord or connection wire Important! from the manufacture or distributor. Prohibit prolong the wire by yourself.

  • Page 32: Main Tools For Installation & Maintenance

    Service Manual Main Tools for Installation and Maintenance 1. Level meter, measuring tape 2. Screw driver 3. Impact drill, drill head, electric drill 4. Electroprobe 5. Universal meter 6. Torque wrench, open-end wrench, inner hexagon spanner 7. Electronic leakage detector 8.

  • Page 33: Installation

    Service Manual 8. Installation 8.1 Installation Dimension Diagram At least 5 8/9 At least 5 8/9 Drainage pipe...
  • Page 34 Service Manual Start installation Preparation before installation Read the requirements select installation Prepare tools for electric connection location Select indoor unit Select outdoor unit installation location installation location Install wall-mounting Install the support of outdoor unit (select it according to the actual situation) frame, drill wall holes Connect pipes of indoor Fix outdoor unit...

  • Page 35: Selection Of Installation Location

    Service Manual 8.4 Electric Connection Requirement 8.2 Installation Parts-checking 1. Safety Precaution Name Name Wrapping tape Connection pipe Drainage pipe frame Connecting conditioner. cable(power cord) remote controller Wall pipe Air-conditioner Note: 8.3 Selection of Installation Location 1. Basic Requirement: 2. Grounding Requirement: 2.
  • Page 36 Service Manual 5. Connect the Pipe of Indoor Unit 3. Install Wall-mounting Frame Wall Wall Level meter Mark in the middle of it Space Space Open-end to the to the wrench wall wall above above Union nut 5 8/9 5 8/9 Pipe Pipe joint Union nut...
  • Page 37 Service Manual 7. Connect Wire of Indoor Unit 8. Bind up Pipe Screw Panel Wiring cover Indoor and outdoor power cord Indoor unit pipe Liquid pipe Band Drain hose Drain hose Connection pipe Band connection wire sleeve Indoor power cord Note: winding.
  • Page 38 Service Manual 8.6 Installation of Outdoor Unit 1. Fix the Support of Outdoor Unit(Select it according to ·Ibf) the actual installation situation) 11.10~4.75 22.12~29.50 33.19~40.56 44.24~47.94 expansion screws. 51.32~55.31 Note: 5. Connect Outdoor Electric Wire GWC09QC-A3DNA1D/O GWC09QC-D3DNA1D/O VIR09HP115V1BO VIR09HP230V1BO GWC12QC-A3DNA1D/O GWC12QC-D3DNA1D/O VIR12HP115V1B/O VIR12HP230V1BO...
  • Page 39 Service Manual 8.8 Check after Installation and Test Operation 1. Check after Installation installation. The drain hose can't be fluctuant The water outlet emit noise. can't be placed The drain hose in water can't be fluctuant The water outlet can't be fluctuant water dripping.

  • Page 40: Maintenance

    Service Manual 9. Maintenance 9.1 Error Code List Display of lamp (the times of blinking) Display of Name of malfunction Indoor Outdoor indoor unit Anti-freezing protection Block or Low pressure of refrigerant system Compressor exhaust high temperature protection AC over-current protection Communication failure between indoor unit and outdoor unit Anti-high temperature protection No feedback of indoor fan motor...
  • Page 41 Service Manual 9.2 Troubleshooting for Main Malfunction 1. Malfunction of Temperature Sensor F1, F2 Troubleshooting for F1,F2 malfunction the wiring terminal between the temperature sensor and the controller loosened or poorly contacted? Insert the temperature sensor tightly Is malfunction eliminated Is there short circuit due to trip - over of the parts? Make the parts upright...
  • Page 42 Service Manual 2. Malfunction of Blocked Protection of IDU Fan Motor H6 Start While power is off stir the blade with a tool to see whether the blade rotates smoothly Tighten the screw; reassemble the blade, motor and shaft bearing rubber base sub-assy to make sure there is no foreign object between them Is malfunction eliminated...
  • Page 43 Service Manual 3. Malfunction of Protection of Jumper Cap C5...
  • Page 44 Service Manual 4. Communication malfunction E6 Start Cut off power supply. Check if connection line of IDU and ODU and the wire inside electric box are correctly connected. Connect the line Correct connection? according to Malfunction eliminated? wiring diagram. Main board matches Match correctly with display board? Main board of Malfunction eliminated?
  • Page 45 Service Manual (1) Capacitor charge fault (Fault with outdoor unit) (AP1 below refers to the outdoor control panel) Turn on the unit and wait 1 minute Use DC voltmeter to measure the voltage on the two ends of electrolytic capacitor Fault with the voltage Replace the control testing circuit on...
  • Page 46 Service Manual (2) IPM Protection, Out-of-step Fault, Compressor Phase Overcurrent (AP1 below refers to the outdoor control panel)
  • Page 47 Service Manual Energize and switch on Use AC voltmeter If the voltage Check the supply to measure the IPM protection between terminal L voltage and voltage between occurs after the and N on wiring machine has run for terminal L and N restore it to board XT is within a period of time?
  • Page 48 Service Manual (3) High temperature and overload protection diagnosis (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: Overheat and high temperature protection Normal protection, please operate it after the outdoor ambient temp- Is outdoor ambient temperature higher than 53? erature is normalized.
  • Page 49 Service Manual (4) Start-up failure (following AP1 for outdoor unit control board) Mainly detect: Power on the unit Restart it up after Is stop time of the compressor 3 minutes longer than 3 minutes? Does startup fail? Connect the wires as Are the wires for the compressor connected per the connection correctly? Is connection sequence right?
  • Page 50 Service Manual (5) Out of step diagnosis for the compressor (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: Out of step occurs in Out of step occurs once the operation unit is powered on. Check if the fan terminal Is stop time of the Replace the fan Is the outdoor fan working...
  • Page 51 Service Manual (6) Overload and air exhaust malfunction diagnosis (following AP1 for outdoor unit control board) Mainly detect: 20 minutes after the complete unit is powered off Is the terminal FA for the Connect the electronic expansion valve wires correctly connected correctly? Resistances between the first four pins close to the terminal hole and the fifth...
  • Page 52 Service Manual (7) Power factor correct or (PFC) fault (a fault of outdoor unit) (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: Start Check wiring of the reactor (L) of the outdoor unit and the PFC capacitor Replace it as per the Whether there is any...
  • Page 53 Service Manual (8) Communication malfunction: (following AP1 for outdoor unit control board) Mainly detect: Start Did the equipment operate normally before the failure occurs? Check the wiring of the indoor and outdoor units with reference to the wiring diagram Check wiring inside of the indoor and outdoor Is the connection right? units...
  • Page 54 Service Manual 9.3 Troubleshooting for Normal Malfunction 1. Air Conditioner Can't be Started Up connected well. Wrong wire connection between or poor connection for wiring terminals reliably correctly once improper Replace batteries for remote controller Repair or replace remote controller 2.
  • Page 55 Service Manual 4. ODU Fan Motor Can't Operate Connect wires according to wiring diagram to Wrong wire connection, or poor connection diagram damaged fan capacitor. is bad and ODU compressor generates a lot of 5. Compressor Can't Operate Connect wires according to wiring diagram to Wrong wire connection, or poor connection diagram...

  • Page 56: Exploded View And Parts List

    Service Manual 10. Exploded View and Parts List 10.1 Indoor Unit...
  • Page 57 Service Manual Part Code Description SC-09WGLD-HP230 CB419N04300 20022493 Display Board 30565231 11122468 20022489 26112507 10512037 Rear Case assy 22202375 Drainage Hose 05230014 Ring of Bearing 26152022 7651205102 24212174 01002000030 01252484 10352056 1501246601 Connecting pipe clamp 2611216401 76712012 SteppingMotor 1521210701 73012005 Electric Box Assy 10000201093 10542036...
  • Page 58 Service Manual Part Code Description SC-12ZGLD-HP230 CB419N04500 20022493 Display Board 30565231 11122468 20022489 26112507 10512037 Rear Case assy 22202375 Drainage Hose 05230014 Ring of Bearing 26152022 7651205102 24212174 0100200003001 01252484 10352056 1501246601 Connecting pipe clamp 2611216401 76712012 SteppingMotor 1521210701 73012005 Electric Box Assy 10000201095 10542036...
  • Page 59 Service Manual Part Code Description SC-12ZGLD-HP230 CB419N03900 20022493 Display Board 30565231 11122468 20022489 26112507 10512037 Rear Case assy 22202375 Drainage Hose 05230014 Ring of Bearing 26152022 7651205102 24212174 01002000030 01252484 10352056 15012153 Connecting pipe clamp 2611216401 76712012 SteppingMotor 1521210701 73012005 Electric Box Assy 10000201092 10542036...
  • Page 60 Service Manual Part Code Description SC-12ZGLD-HP230 GWC12QC-A3DNA1D/I CB419N04000 CB419N04100 20022493 20022493 Display Board 30565231 30565231 11122468 11122468 20022489 20022489 26112507 26112507 10512037 10512037 Rear Case assy 22202375 22202375 Drainage Hose 05230014 05230014 Ring of Bearing 26152022 26152022 7651205102 7651205102 24212174 24212174 01002000030 0100200003001...
  • Page 61 Service Manual Steps Procedure 7.Remove motor and motor support motor support tor Pull out the lead-out wire and remove themotor. Remove the 2 tapping screws re-move it. motor 8.Remove electric box assy electric box assy Remove the 2 screws fixing the cover of elec-tric box.
  • Page 62 Service Manual Cooling and heating models...
  • Page 63 Service Manual Part Code Description SC-09ZGLD-HP230 SC-12ZGLD-HP230 CB419W04300 CB419W04500 01473012 01473012 Cabinet 0143305801P 0153501604 10333004 10333004 1501308505 1501308505 Electrical Heater 76510010 76510010 0120380601P 0120380601P Drainage Connecter 06123401 06123401 Electrical Heater(Compressor) 76513004 76513004 00103892 00103892 76713027 76713027 Magnet Coil 4300040047 4300040047 01713041 01713041 07100005...

  • Page 64: Removal Procedure

    Service Manual 11. Removal Procedure Warning: Be sure to wait for a minimum of 20 minutes after turning off all power supplies and discharge the refrigerant completely before removal. 11.1 Removal Procedure of Indoor Unit Step Procedure case Location of step motor A1 &...
  • Page 65 Service Manual Step Procedure Screw Screws Note: Screw caps models. Screw Clasp Bottom case Vertical Vertical Clasps...
  • Page 66 Service Manual Step Procedure Screw Clasps Electric box Electric box assy sensor generator. Cold plasma generator sensor. Wiring terminal Screw stepping motor. of motor Wiring Water retaining terminal of stepping motor Screw Main board box assy. Power cord Screw Wire clip...
  • Page 67 Service Manual Step Procedure circlip terminals. connector terminal. Screws Connection pipe clamp Screw Bottom case Clasp Connection pipe...
  • Page 68 Service Manual Step Procedure Screws Motor clamp Screw Motor place of cross flow blade and motor; lift Holder Screws Step motor...
  • Page 69 Service Manual 11.2 Removal Procedure of Outdoor Unit Warning: Be sure to wait for a minimum of 20 minutes after turning off all power supplies and discharge the refrigerant completely before removal. Steps Procedure 1.Remove panel Open the front panel Push the rotor shaft on both sides of the panel to make it separate from the groove.
  • Page 70 Service Manual Steps Procedure 4.Remove front panel front panel Remove connection screws connecting the front panel with the chassis and the motor support, and then remove the front panel. 5.Remove right side plate Remove connection screws connecting the right side plate right side plate with the valve support and the electric box.
  • Page 71 Service Manual Steps Procedure 10.Remove 4-way valve assy 4-way valve assy Unscrew the fastening nut of the 4-way Valve Assy coil and remove the coil. Wrap the 4-way Valve Assy with wet cotton and unsolderthe 4 weld spots connecting the 4-way Valve Assy to take it out(Note: Refrig- erant shouldbe discharged firstly.) Welding processshould be as quickly as possible and...

  • Page 72: Appendix

    Service Manual Appendix: Appendix 1: Reference Sheet of Celsius and Fahrenheit Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32 Set temperature display display display 60.8 69/70 69.8 78/79 78.8 62/63 62.6 71/72 71.6 80/81 80.6 64/65 64.4 73/74 73.4 82/83 82.4 66/67...

  • Page 73: Appendix 3: Pipe Expanding M

    Service Manual Appendix 3: Pipe Expanding Method Pipe Note: Pipe cutter Improper pipe expanding is the main cause of refrigerant leakage.Please expand the pipe according to the following steps: Leaning Uneven Burr Pipe Shaper Downwards Union pipe Pipe Hard mold Note: Expander Pipe...
  • Page 74 Service Manual Appendix 4: List of Resistance for Temperature Sensor Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor(15K) Temp.( Temp.( Temp.( Temp.( -2.2 138.1 18.75 138.2 3.848 208.4 1.071 -0.4 128.6 69.8 17.93 3.711 210.2 1.039 121.6 71.6 17.14 141.8 3.579...
  • Page 75 Service Manual Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20K) Temp.( Temp.( Temp.( Temp.( -2.2 181.4 25.01 138.2 5.13 208.4 1.427 -0.4 171.4 69.8 23.9 4.948 210.2 1.386 162.1 71.6 22.85 141.8 4.773 1.346 153.3 73.4 21.85 143.6 4.605 213.8...
  • Page 76 Service Manual Resistance Table of Discharge Temperature Sensor for Outdoor(50K) Temp.( Temp.( Temp.( Temp.( -20.2 853.5 120.2 18.34 190.4 4.754 -18.4 799.8 51.8 93.42 17.65 192.2 4.609 -16.6 53.6 89.07 123.8 16.99 4.469 -14.8 703.8 55.4 84.95 125.6 16.36 195.8 4.334 660.8 57.2...

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