Eddyfi Technologies Floormap X User Manual
  1. Manuals
  2. Brands
  3. Eddyfi Technologies Manuals
  4. Scanner
  5. Floormap X
  6. User manual

Eddyfi Technologies Floormap X User Manual

Mfl array tank floor inspection solution
Hide thumbs Also See for Floormap X:
Table of Contents

Advertisement

Quick Links

Download this manual
User's
Manual
Floormap
X
®
MFL Array Tank Floor Inspection Solution

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Floormap X and is the answer not in the manual?

Questions and answers

Related Manuals for Eddyfi Technologies Floormap X

Summary of Contents for Eddyfi Technologies Floormap X

  • Page 1 User’s Manual Floormap ® MFL Array Tank Floor Inspection Solution...
  • Page 2 Contact information: Eddyfi UK Ltd Eddyfi Technologies Eddyfi Technologies Europe Clos Llyn Cwm, 3425 Pierre-Ardouin Street, 1 Terre Neuve Street, Swansea Enterprise Park, Québec (QC), Mini-parc du Verger, H building Swansea,SA6 8QY, G1P 0B3, 91940 Les Ulis, Wales, UK. Canada.

  • Page 3: Table Of Contents

    Contents 1. General Precautions and Conventions ................11 1.1 General Precautions ......................11 1.2 Safety Precautions ......................11 1.3 Conventions ........................13 1.4 EMC Directive Compliance ....................15 1.5 EU Declaration of Conformity .................... 16 1.6 Calibration and Warranty Seals ..................17 1.7 Limited Warranty .......................
  • Page 4 4.3 Frontstage Layout ......................51 4.4 Inspection ......................... 51 4.5 Calibration ........................53 4.6 Plate Setup Ribbon ......................56 4.7 Plate View Ribbon ......................60 4.8 Scan Ribbon ........................65 4.9 Freescan Ribbon ....................... 67 4.10 Workflows and Operation ....................68 5.
  • Page 5 6.6 Scanning Head ....................... 103 6.7 Service ..........................104 7. Troubleshooting ......................105 7.1 System won’t power on ....................105 7.2 Motorization not functioning .................... 105 7.3 Firmware version error message ..................105...
  • Page 6 Figures Figure 1: System magnet position indicators ................11 Figure 2: FloormapX front overview .................... 20 Figure 3: FloormapX rear overview ....................20 Figure 4: Scanning head overview ....................21 Figure 5: Scanning head product and serial number label ............. 21 Figure 6: Mainframe front overview ....................
  • Page 7 Figure 37: Plate list ........................47 Figure 38: Backstage, documentation ..................48 Figure 39: Backstage, system ....................48 Figure 40: Date and time menu ....................48 Figure 41: Backstage, display ..................... 49 Figure 42: Backstage, software license ..................50 Figure 43: Edit contact information .................... 50 Figure 44: Backstage, help ......................
  • Page 8 Figure 75: Plate view ......................... 60 Figure 76: Plate list ........................60 Figure 77: Plate view update for add custom scan ............... 61 Figure 78: Selected scan number ....................62 Figure 79: Scan options ......................62 Figure 80: Start scan position - track origin ................63 Figure 81: Start scan position - resume ..................
  • Page 9 Figure 113: Curve weld indication ....................85 Figure 114: Design ribbon ......................85 Figure 115: Tank north compass ....................85 Figure 116: Create annular ring wizard ..................86 Figure 117: Component list tool window ..................87 Figure 118: Repair ribbon ......................88 Figure 119: Patch plate reference position at center ..............
  • Page 10 Chapter 1 Precautions and conventions...

  • Page 11: General Precautions And Conventions

    General Precautions and Conventions 1. General Precautions and Conventions 1.1 General Precautions The following safety precautions must always be observed when using the Floormap®X system. Please ensure that you review them before turning on the system: • Keep this document in a safe place for future reference. •...
  • Page 12 General Precautions and Conventions • FloormapX magnets OFF ( magnet position indicator at zero ). Here the FloormapX does not impart magnetism into the inspection surface and so is not attracted to the inspection surface. NOTE There will still be some low-level residual magnetism around the system and there are places that magnetically attract small ferromagnetic items.

  • Page 13: Conventions

    General Precautions and Conventions 1.3 Conventions Marking and Symbols The following symbols pertain to safety regulations that should be carefully observed: This label is used as a general warning sign. Always refer to the user’s manual to obtain the necessary information for proper protection of the instrument and its users.
  • Page 14 General Precautions and Conventions CAUTION! Caution statements are a description of a potentially hazardous procedure or a practice (or the like) that, if not avoided or if performed incorrectly, could result in material damage, loss of data, or both. Do not ignore warning indications, ensure the condition is understood before proceeding. READ MANUAL FloormapX system is designed for a specific use.

  • Page 15: Emc Directive Compliance

    General Precautions and Conventions 1.4 EMC Directive Compliance The FloormapX system has undergone EMC tested and has found to be in compliance with electromagnetic compatibility directive 2014/30/EU which are covered by the following harmonized standards EN61326-1 (2013) – Electrical equipment for measurement, control, and laboratory use. The system configuration of the scanner and tablet can be used in an industrial electromagnetic environment.

  • Page 16: Eu Declaration Of Conformity

    General Precautions and Conventions 1.5 EU Declaration of Conformity...

  • Page 17: Calibration And Warranty Seals

    General Precautions and Conventions 1.6 Calibration and Warranty Seals The internal electronics module of the FloormapX is equipped with a warranty seal. IMPORTANT Broken seals void the calibration certification and product warranty. 1.7 Limited Warranty LIMITED PRODUCT WARRANTY: Except as otherwise agreed to by EDDYFI in writing, products such as instruments, mechanical products, spare parts, probes and cables are warranted, to the original Customer only, for use solely by Customer or direct affiliate, against defects in material and workmanship for a period of twelve (12) months from the date of delivery.

  • Page 18: Copyrights

    General Precautions and Conventions THEORY, THE LIMITED PRODUCT AND SERVICES WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTIBILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY. THE LIMITED PRODUCT WARRANTY AND THE LIMITED SERVICE WARRANY ARE THE SOLE LIABILITY OF EDDYFI WITH REGARD TO ITS PRODUCTS AND SERVICES.
  • Page 19 Chapter 2 FloormapX System Overview...

  • Page 20: Introducing Floormapx

    FloormapX System Overview 2. Introducing FloormapX The FloormapX is a battery powered, motor driven Magnetic Flux Leakage (MFL) Array tank floor scanner, tailored towards large scale inspection of flat, ferrous, inspection surfaces to identify areas of reduced thickness and provide a value of Estimated Plate Loss (EPL) where appropriate. The dedicated data acquisition software SIMS GO is used to inspect in one of the two scanning modes;...

  • Page 21: Figure 4: Scanning Head Overview

    FloormapX System Overview Scanning head The scanning head connects to the mainframe and consists primarily of the variable strength magnetic bridge, the MFL and STARS sensor head modules. The main components of the scanning head are identified below. The scanning head product and serial number label is located at the rear of the unit and is only visible when the mainframe is not attached.
  • Page 22 FloormapX System Overview The bridge height is set by lifting the black collar below the height adjustment knob then moving the lever to the required height position before releasing the collar to lock in place. The positions are indicated on the scanning bridge by a H for high, and an L for low. WARNING A strong magnetic attraction exists between the scanning bridge and inspection surface.

  • Page 23: Figure 6: Mainframe Front Overview

    FloormapX System Overview Mainframe The mainframe is the vertical chassis that connects the user control and tablet to the scanning head. The main components of the mainframe are identified below. The mainframe product and serial number label is located at the rear of the unit on the user control rail and is only visible when the user control is not attached.

  • Page 24: Figure 9: Laser And Rear Light Module

    FloormapX System Overview Cable Ports The color-coded ports at either side of the lower mainframe are for connecting the mainframe to the scanning head. When viewing the system from the front the left-hand side port is colored orange and is for the scanning head motorization. The right-hand side port is colored blue and is for the probe cables.

  • Page 25: Figure 10: User Control Product And Serial Label

    FloormapX System Overview User Control This is a quick release, detachable module that connects to the rear of the mainframe and contains all the necessary controls buttons to operate the system. At the rear of the mainframe is a connecting cable that attaches to the bottom of the user control.

  • Page 26: Figure 12: Tablet Product And Serial Label

    FloormapX System Overview Laser guide Turns the laser line on and off. The laser line is simulated in SIMS GO software to help location scan indications on the tank floor. SMARTmagnet™ Turns the powerful rare earth permanent magnets on or off.
  • Page 27 FloormapX System Overview Name Button Description Power button Use this button to turn on the tablet. The power indication at the center of the button behaves as follows: Green: tablet is on. Flashing yellow / orange: tablet is in standby mode. Unlit: tablet is off.

  • Page 28: Figure 14: Floormapx Tablet Label

    FloormapX System Overview Figure 14: FloormapX tablet label FloormapX Battery A 28.8V DC 9Ah nickel metal hydride (NIMH) battery powers the FloormapX including the drive motors, magnet motors and steering motors, and on-board lighting. The FloormapX is supplied with three batteries and two chargers as standard, to allow continuous operation. Battery life is dependent upon the inspection environment.

  • Page 29: Figure 19: Floormapx Battery Charger Information

    FloormapX System Overview Fitting a FloormapX Battery To fit a battery in the FloormapX: Remove the battery cover by unscrewing the two thumbscrews. 2. Insert battery into the right-hand active battery slot with the battery connector. 3. Turn battery locking cam clockwise at the top of the battery to secure the battery in position. 4.
  • Page 30 FloormapX System Overview 4. Charging is complete once a green LED is displayed on the battery charger. If the LED indicates a different color, please refer to the table below, or the information on the charger to identify the mode. 5.

  • Page 31: Assembling The Floormapx

    FloormapX System Overview 2.3 Assembling the FloormapX The FloormapX is supplied and shipped in separate modules amongst two transit cases. In the on-line learning package, a video is available in Module 7 showing how to assemble the FloormapX. To unpack and assemble the FloormapX: 1.

  • Page 32: Recommended Scanning Bridge Height

    FloormapX System Overview 12. Attach the tablet connector from the mainframe to the scanner connector on the tablet. Figure 22: FloormapX tablet connector 13. Remove the battery compartment cover and fit a battery into the right-hand active battery slot. If required insert a spare fully charged battery into the left-hand slot. Replace the battery compartment cover.

  • Page 33: Mfl Technique

    FloormapX System Overview Imperial Coating Thickness (mils) 0mils 40mils 80mils 120mils 160 mils 200mils 240mils 1/4in High or Low High or Low High or Low High or Low 5/16in High or Low High or Low High or Low 3/8in High or Low 1/2in 9/16in + IMPORTANT...

  • Page 34: Specifications

    FloormapX System Overview 2.6 Specifications FloormapX PERFORMANCE Principle of operation Array Magnetic Flux Leakage & Magnetic Field Reluctance (STARS) Numbers of sensors / channels 256 Hall Effect sensors, 64 channels Top and bottom discrimination Yes, using STARS technology Detection capability As small as 20% plate thickness, ø...
  • Page 35 Chapter 3 Inspection Preparation, Setup and Operation...

  • Page 36: Inspection Process

    Inspection Preparation, Setup and Operation 3. Inspection Process This section gives an example of the typical main processes involved when performing an inspection with the FloormapX system. 3.1 Pre-Inspection preparation • Ensure the FloormapX is using the latest version of SIMS GO data acquisition software. •...

  • Page 37: In Tank Inspection Setup

    Inspection Preparation, Setup and Operation During the calibration procedure please be aware the following important points: • For safety reasons, when performing a calibration, the FloormapX must be set at the slowest speed setting. • The leakage field from non-calibration defects will vary dependent upon diameter, shape, and volume as well as depth.

  • Page 38: Figure 24: Tank Floor Aligning For Horizontal And Vertical Plane

    Inspection Preparation, Setup and Operation • The external conditioning (e.g., location of the tank, soil, and altitude). • The age of the storage tank and its inspection history. • Identify the history of the product stored in the storage tank and the condition of the plate coating (if any).

  • Page 39: Figure 27: Position Of Tank Datum Into The Bottom Left-Hand Corner

    Inspection Preparation, Setup and Operation 8. Positioning the tank datum point in the bottom-left hand corner. Figure 27: Position of tank datum into the bottom left-hand corner 9. The row and plate numbering system set the position of the plate relative to the other plates in the tank and must be used with the SIMS GO data acquisition software.

  • Page 40: Scanning Checklist

    Inspection Preparation, Setup and Operation 12. Mark on plates any weldments, obstructions and any weld spatter that can potentially damage the undercarriage of the FloormapX. We advise to grinding down any weld spatters if possible or raising the scanning bridge position. Alternatively, the Handscan, a mini MFL scanner, could inspect around these areas.

  • Page 41: Plate Scanning Coverage

    Inspection Preparation, Setup and Operation 3.6 Plate scanning coverage The active scanning width of the FloormapX system is 300mm (12in). If required, scans can be overlapped by a value of between 0mm to 100mm and set in the SIMS GO data acquisition software.

  • Page 42: Post-Inspection Checklist

    Inspection Preparation, Setup and Operation 3.7 Post-inspection checklist Out of Tank A final calibration verification scan should be performed before completing an inspection using the FloormapX to ensure the validity of the findings and the system set up. 2. Back-up all the gathered inspection data stored on the tablet to a USB memory stick. 3.
  • Page 43 Chapter 4 SIMS GO Data Acquisition Software...

  • Page 44: Sims Go Data Acquisition Software

    SIMS GO 4. SIMS GO data acquisition Software SIMS GO is the data acquisition software embedded on the FloormapX tablet. Below, information is provided on the layout features encountered during operation. 4.1 Introduction FloormapX is operated using Eddyfi’s SIMS GO software which has useful features allowing full indication visibility and simple reporting while scanning.

  • Page 45: Figure 32: Create Inspection

    SIMS GO Create The create button allows a new inspection to be setup by entering information into inspection details, asset details and threshold areas. In the inspection details area, the inspection company, operator, location, asset ID and client information is entered. Inspection date will be assigned to the current date by default and can be edited.

  • Page 46: Figure 34: Load Inspection

    SIMS GO Figure 34: Load inspection NOTE In the image above the delete option is not available for a currently loaded inspection. Transfer This tool is used to copy an inspection from the tablet to an external USB stick through the export function, or from a USB stick onto the tablet through the import function.

  • Page 47: Figure 36: Load Calibration

    SIMS GO Load cal. The load calibration menu lists all calibration associated with the current inspection. Figure 36: Load calibration This list can be sorted by column values including name, date, thickness, coating, bridge height or bridge strength. The used checkbox on the right-hand-side indicates if that calibration has been used to scan a plate in the current inspection.

  • Page 48: Figure 38: Backstage, Documentation

    SIMS GO Documentation In this section the documentation about third-party licenses is available to view. Each document can be opened and navigated through using the built-in document browser. Figure 38: Backstage, documentation System This section contains main preferences to handle parameters specific to the system. Figure 39 Backstage, system The software can be set to either metric or imperial in the measurement units.

  • Page 49: Figure 41: Backstage, Display

    SIMS GO Wireless interface allows access to a local Wi-Fi network, the radio buttons provide the user to enable or disable Wi-Fi connections on the system. When Wi-Fi is enabled click Networks… button to select and connect to the available Wi-Fi networks. Scanner battery displays the current level of total charge, and the battery icon status can be interpreted as follows: Battery Icon...

  • Page 50: Figure 42: Backstage, Software License

    SIMS GO Software License Page The section contains the status and parameters of the software license. Figure 42: Backstage, software license The refresh button gathers all the information from the license server and updates the current license information fields. NOTE A valid internet connection is required to connect to the licensing server.

  • Page 51: Frontstage Layout

    The privacy options contain two checkboxes, the first one allows adhering to or opting out of the Eddyfi Technologies Product Improvement Program while the other indicates if you allow receiving notifications from Eddyfi. Click Show Program Details for further information. When toggled on data from the system is collected while the software is being used, analysis can later be done to improve user experience and the overall quality of the product.

  • Page 52: Figure 47: Plate List

    SIMS GO remain editable throughout the inspection. This allows the bottom and annular plate thickness, coating thickness and overlap values and thresholds to be changed throughout the inspection if required. Plate List The plate list option opens the plate list menu and lists every plate created within that inspection. Figure 47: Plate list The list also shows related information for each plate: •...

  • Page 53: Calibration

    SIMS GO Automatic detection indication. Once an indication has been scanned on a plate, it gets added into the indication list with an MFLA / unknown status represented by a yellow rectangle. The indication status can be changed to either accepted (long press) or rejected (short press) using the software dropdown option or the dedicated FloormapX tablet button.

  • Page 54: Figure 51: Create Calibration

    SIMS GO Create Calibration To create a new calibration, click Create Calibration then follow the wizard steps. Enter the name of the calibration, plate thickness, coating thickness, scanner’s bridge height and scan speed into the create calibration menu then click Next . Figure 51: Create calibration IMPORTANT Ensure the correct thickness reference plate and if required coating simulation sheet thickness...

  • Page 55: Figure 59: Load Calibration

    SIMS GO NOTE Every plate that gets created from then on is associated to this calibration file. IMPORTANT When steps are performed in the incorrect sequence, or the plate is not turned, or scans performed in the wrong direction then a failed calibration message is displayed at the end. Failed calibration cannot be saved.

  • Page 56: Plate Setup Ribbon

    SIMS GO 4.6 Plate Setup Ribbon In the plate setup page, a graphical representation of the plate being created is displayed. From this page the plate list can also be accessed, and the option to delete a created plate is available at the top of the page.

  • Page 57: Figure 64: Example Of Horizontal Plate

    SIMS GO new row. NOTE It is possible to select an alternative plate numbering system for report generation in the SIMS PRO software. Annular Plate Number The annular plate numbers set the position of the annular plate relative to the other annular plates in the ring.

  • Page 58: Figure 66: Example Of Parallel Scan Pattern

    SIMS GO Scan Pattern The scan pattern of a plate can be set to parallel or raster. A parallel scan pattern is where all scans are performed in the same direction, while a raster scan pattern is where each scan is made in alternating directions.

  • Page 59: Figure 69: Overlap Value Of 0Mm

    SIMS GO Scan Overlap The scan overlap field shows how much overlap between each track is applied on the plate. The overlap values range from 0mm to 100mm. Altering this value realigns the tracks on the plate to reflect the new overlap value. This also affect the number of tracks used to cover the plate. Figure 70: Overlap value of 50mm Figure 69: Overlap value of 0mm Shell Offset...

  • Page 60: Plate View Ribbon

    SIMS GO 4.7 Plate View Ribbon Under this ribbon many menus and functions can be activated, along with the quick plate list access button we also have the possibility to delete scan, fit the plate to full extent in the plate view area, manually add indications to the plate as well as edit the display threshold to determine the minimum EPL value from which indications should start displaying on the plates.

  • Page 61: Figure 77: Plate View Update For Add Custom Scan

    SIMS GO Add Indication The add indication button allows a manual indication to be added onto the plate. All added indications are automatically included into the indication list. Display Threshold The display threshold button allows the minimum estimated percentage level value from which indications should be displayed from in plate view and scan view to be set.

  • Page 62: Figure 78: Selected Scan Number

    SIMS GO scanner. 6. Click OK then perform the scan. NOTE Once data acquisition has been performed the position of the scan on the plate cannot be altered. Load Scan The load scan button allows captured scans to be viewed in the Scan View section of the software. Scans can be loaded by either selecting a scan from the plate view then clicking Load Scan or by cycling through each scans using the arrows in the bottom right-hand side of the plate view screen.

  • Page 63: Figure 80: Start Scan Position - Track Origin

    SIMS GO Figure 80: Start scan position - track origin NOTE A dead zone of 174mm (6.85in) accounts for the area at the start of any scan not accessible to the FloormapX MFL sensor head due to its physical position within the system. •...
  • Page 64 SIMS GO Viewing Plates The navigation bar at the top of the plate view allows you to cycle through created plates for further analysis. Allows to choose whether to load inner plates or annular plates in the view. • Inner plates consist of rectangular and sketch plates. •...

  • Page 65: Scan Ribbon

    SIMS GO Indication list tab Located on the right-hand side of the screen is an expandable indications tab. When closed it displays the number of indications identified above the display threshold. When expanded it lists all indications for that plate. Figure 83: Full indication list When an indication is selected from the list it is highlighted on the scan by the cursor position.

  • Page 66: Figure 86: Scanner Speed Window

    SIMS GO Scan The scan button is used to begin data acquisition. Click Start then pull back the throttle on the user control to drive the scanner forward and collect data. A live view of the scan progresses onscreen for the respective views.

  • Page 67: Freescan Ribbon

    SIMS GO Scan Options The scan options button allows the user to deviate from a pre-planned scanning pattern by selecting a different track to scan, changing the scan direction, or by altering the start scan offset value. Next Track The next track button progresses to the next pre-planned track in the scanning pattern. Displayed in brackets is the next track number and the total track available.

  • Page 68: Workflows And Operation

    SIMS GO 4.10 Workflows and Operation Depending upon the inspection workflow adopted and the inspection requirements the SIMS GO software can be adapted to meet your inspection needs. Below are suggested SIMS GO screening or mapping workflows. Screening Inspection Workflow Below is a typical workflow of the software menus required to perform a screening inspection using the Freescan.
  • Page 69 Chapter 5 SIMS PRO...

  • Page 70: Sims Pro Reporting Software

    Figure 91: SIMS PRO installation wizard During the installation you will be given an opportunity to join the Eddyfi Technologies Product Improvement Program. This is a voluntary program which you can opt out of at any time. It gathers information about how our software is used and identifies what features are important to you and the workflows used in the software.

  • Page 71: Sims Pro Backstage

    SIMS PRO 5.4 SIMS PRO Backstage Backstage Overview When the SIMS PRO application is loaded it opens into the backstage home menu. Figure 93: SIMS PRO backstage home The backstage consists of the following sidebar sections: Home Here you can import inspection data from the FloormapX, Floormap3Di or SIMS PRO into the database as well as being able to load inspections stored within the database.

  • Page 72: Figure 94: Import Data Wizard, Asset Selection

    SIMS PRO Templates Here you can save an excel template file from SIMS PRO that can be used to list manual indications or patch plates identified during the tank inspection. The template file can then be imported into the SIMS PRO inspection. Left Arrow When an inspection is loaded this allows you to return to the frontstage of the software.

  • Page 73: Figure 96: Load Inspection Wizard

    SIMS PRO Loading Inspection Data There are two ways to load existing inspection data from the database, either via the load button or the recent inspection list, providing it is one of the last five inspection loaded. Load Button To load existing inspection data from the database: In the backstage home menu click Load .

  • Page 74: Figure 97: Exit Inspection Options

    SIMS PRO • Save and Exit: Allows you to save and close the current inspection. • Exit: Allows the inspection to be closed without saving. • Cancel: Closes and returns to the inspection. Figure 97: Exit inspection options Saving Template file An excel template file can be saved from SIMSPRO and used to enter details and location of manual indications or patch plate identified during the tank inspection.

  • Page 75: Figure 99: Excel Patch Plate Template

    SIMS PRO 4. Click Browse then select the save location for the template file. 5. Click Save Template . Figure 99: Excel patch plate template Open the saved template file then enter the information about each patch plate to be added to the tank inspection.

  • Page 76: Figure 101: Template Data Validation Successful

    SIMS PRO validation errors identified are listed in a table and must be corrected prior to importing. 5. Click Import when Data Validation Successful message is shown. Figure 101: Template data validation successful Exporting Indication List To configure and export an indication list to a .xlsx file: In the backstage on the sidebar click Export .

  • Page 77: Sims Pro Frontstage

    SIMS PRO 5.5 SIMS PRO Frontstage Frontstage Overview SIMS PRO progresses to the frontstage once inspection data has been imported or loaded. It consists of the following sections: Figure 103: SIMS PRO frontstage Ribbon Bar Across the top of the frontstage, highlighted in blue above, is the ribbon bar consisting of the following tabs: •...
  • Page 78 SIMS PRO Layout View Navigation Zooming and Panning To zoom and pan around the layout you can either use a mouse or keyboard controls. Scrolling the mouse wheel allows alters the zoom level of the layout with the zoom focused about the cursor position.
  • Page 79 SIMS PRO Status Bar The information displayed in the status bar updates based upon the cursors position on the layout. The status bar displays the following information: • Threshold level for the layout view. • Plate ID the cursor is on. •...

  • Page 80: Home Ribbon

    SIMS PRO • Coating Thickness. • Calibration Name. • Scan Overlap. 5.6 Home Ribbon The home ribbon is the default tab and contains features for viewing and editing indication data on the layout view. Figure 104: Home ribbon Save Layout Save layout allows the current state of the inspection to be saved to the database.

  • Page 81: Figure 105: Plate List Tool Window

    SIMS PRO NOTE Rejected indications are OFF by default. Plate List This list provides information related to each plate such as the maximum indication on the plate, the thickness of the plate and coating, the calibration name used to inspect that plate and the number of note markers added to the plate.

  • Page 82: Figure 107: Additional Information For A Selected Indication

    SIMS PRO with a method of detection and any indication notes added during the inspection. Indication notes can be edited or added to any indication in the list, but method of detection can only be edited once the indication status has been set to accepted. Indication note can also be identified and viewed in the indication list by hovering the cursor on the speech bubble icon.

  • Page 83: Figure 109: Freeform Indication

    SIMS PRO Freeform To add a freeform indication Click Freeform on the home ribbon. 2. Click on the layout to start drawing the freeform indication. 3. Move the cursor to the end of the line then click again. Repeat until the indication outline is drawn.

  • Page 84: Figure 111: Calibration Viewer Tool Window

    SIMS PRO Calibration Viewer The calibration viewer allows you to see the calibration details and traces associated with each plate. To view the calibration trace associated with a plate: Click Calibration Viewer on the home ribbon. 2. Select a plate on the layout to view its calibration trace. The calibration tool window opens to the right of the layout window but can be dragged and docked as required.

  • Page 85: Design Ribbon

    SIMS PRO To curve a weld inspection line: Select the weld inspection on the layout. 2. Tick Curve Weld Inspection in the properties. 3. Click, hold, and drag the red dot on the weld inspection to set the curvature. Figure 113: Curve weld indication Close Document The Close Document button allows you to close the inspection and returns to the software backstage.

  • Page 86: Figure 116: Create Annular Ring Wizard

    SIMS PRO Repositioning Multiple Plates To move multiple plates: Hold the Ctrl key and select multiple plates to move. 2. Right-click and select Unlock Selected Plates . 3. Click, hold, and move the plates to the required position. 4. Once complete lock the plates by right-clicking and selecting Lock Selected Plates . Annular Ring Rotation To rotate the annular ring: Select an annular plate on the layout.

  • Page 87: Figure 117: Component List Tool Window

    SIMS PRO Plate Numbering The plate numbering displayed on the layout can be set to one of the following options: • Row / Plate: Plates are numbered in a row / plate format. • Raster: Plates are numbered in a serpentine pattern. •...

  • Page 88: Repair Ribbon

    SIMS PRO 2. Click, hold, and drag to draw the rectangle. 3. Set the required properties for the rectangle. Draw Circle To draw a circle: Click Draw Circle on the design ribbon. 2. Click, hold, and drag to draw the circle. 3.

  • Page 89: Figure 119: Patch Plate Reference Position At Center

    SIMS PRO Rectangular Patch Plate To add a rectangular patch plate: Click Rectangle on the repair ribbon. 2. Click, hold, and drag to draw the patch. 3. Set the required properties for the rectangular patch plate. Tombstone Patch Plate To add a tombstone patch plate: Click Tombstone on the repair ribbon.

  • Page 90: Report Ribbon

    SIMS PRO 5.9 Report Ribbon The report ribbon allows reports to be generated by either the report wizard tool, by starting with a blank report then building a custom report with the reportable elements or by loading a custom report template.

  • Page 91: Figure 124: Report Wizard Options

    SIMS PRO Figure 124: Report wizard options 3. In the report wizard tick the options to display the required pages. 4. Click OK to generate and view the report. Custom Report Generation To build a custom report using the various reporting elements: Click Blank Report on the report ribbon.

  • Page 92: Report Tool Ribbon

    SIMS PRO 5.10 Report Tool Ribbon The report tools ribbon is available only when the report document overview window is open and selected. Here you can find the options for report settings, exporting and saving reports. Figure 126: Report tools ribbon Report Logo To change the report logo: Select the report document.

  • Page 93: Data Ribbon

    SIMS PRO 2. Enter a template name and click Save . NOTE It is not possible to save plate specific reportables elements in a report template. Exporting to Word To export the report to a .docx document: Click Word on the report tools ribbon. 2.

  • Page 94: Indication Ribbon

    SIMS PRO 6. Click Import . 5.12 Indication Ribbon The indication ribbon is only available when in edit plate view and provides the ability to select multiple indications for data modification. Edit plate view can be accessed via the design ribbon. Figure 127: Indication ribbon Indication Selection To select a group of indications:...

  • Page 95: Figure 129: Edit Indication By Prove-Up

    SIMS PRO the plate, but the indication selection box outlines remain visible since they are still selected. Edit Click Edit on the indication ribbon to alter the percentage values of the selected indications and set their status to accepted. The percentage values of the selected indications can be edited in one of two ways: Set all selected indications to the same prove-up value.

  • Page 96: Modification Ribbon

    SIMS PRO IMPORTANT The EPL value for selected bottom indications become adjusted based upon the top surface calibration trace. NOTE If the view is set to Bottom the indications are no longer shown on the plate, but the indication selection box outlines remain visible since they are still selected. Bottom Click Bottom on the indication ribbon to set the surface origin of the selected indications to become bottom and set the status to accepted.
  • Page 97 SIMS PRO Plate Modification The plate modification options available is determined by what type of plate is selected. When a plate setup change has been made the plate become hatched red to identify a modification has been made. IMPORTANT Verify the location of all scans and indications after setup changes are applied. NOTE Plate setup changes only update the planned scan positions.
  • Page 98 Chapter 6 Troubleshooting and Maintenance...

  • Page 99: Maintenance

    Troubleshooting and Maintenance 6. Maintenance 6.1 FloormapX system precautions • Do not immerse FloormapX. • The system is rain shower resistant. Do not leave in rain for prolonged periods, wipe system dry after wetting, do not spray with a hose or immerse in water/ wade in puddles. Although the system may tolerate standing water less than 10mm deep, all puddles should be avoided by sweeping standing water away with a suitable brush.

  • Page 100: Figure 132: Scanner Head Transit Case Packing

    Troubleshooting and Maintenance controlled and is within the allowable limits for air shipment. Each component of the FloormapX system must be correctly packed into the correct transit case. Refer to the supplied packing lists. If the FloormapX system is to be shipped elsewhere, the original packaging and transport protection inserts MUST be used.

  • Page 101: Figure 133: Mainframe Transit Case Packing

    Troubleshooting and Maintenance Packing the FloormapX mainframe Before packing the FloormapX mainframe, first the scanning head must be disassembled from the system. Refer to the previous section Packing the FloormapX scanning head before packing the mainframe. To continue system disassembly and packing: Pack the spare batteries and accessories into their respective slots in the transit case foam of the mainframe transit case.

  • Page 102: Tablet

    Troubleshooting and Maintenance Packing for Storage If storage of the FloormapX system is required, then all components must be packed correctly. The FloormapX should be stored: • In a clean, dry, and secure location. • Away from water and harsh environment conditions. •...

  • Page 103: Scanning Head

    Troubleshooting and Maintenance Laser angle adjustment The laser angle can be adjusted if it has been knocked from the correct offset position for indicating the position of defects in the software. To correct: Turn on the laser. 2. Perform a Freescan on a reference plate with the indication on the top side. 3.

  • Page 104: Service

    Troubleshooting and Maintenance Contact an Eddyfi service center for spare wear plates with fixing screws and an instructional video detailing how to replace. Manual override of magnet If the magnet drive motor fails, it is possible to manually adjust the magnet position so that the system may be safely shipped in a demagnetized state.

  • Page 105: Troubleshooting

    Troubleshooting and Maintenance 7. Troubleshooting 7.1 System won’t power on If the system will not power on, check for the following: • Check battery is installed into the right-hand active battery slot (when looking at battery compartment). • Check battery has sufficient charge (replace with a fully charged battery). •...
  • Page 106 The information in this document is accurate as of its publication. Actual products may differ from those presented herein. © 2022 Eddyfi UK Ltd. Eddyfi Technologies, Eddyfi, Silverwing, Floormap, SIMS, and their associated logos are trademarks or registered trademarks of Eddyfi Canada, Inc. in the United States and/or other countries. Eddyfi Technologies reserves the right to change product offerings and specifications without notice.

Table of Contents