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Related Manuals for Toss PIREG-D2
Summary of Contents for Toss PIREG-D2
- Page 1 Operating Instructions Temperature Controller PIREG-D With kind regards GmbH & Co. KG -Verpackungssysteme- Danziger Straße 15 D-35418 Alten-Buseck Tel.: +49 (0) 64 08 -90 91- 0 Fax: +49 (0) 64 08 -43 55 E-Mail: info@toss-gmbh.de Internet: www.toss-gmbh.de...
- Page 2 Device description: PIREG-D Resistance Temperature Controller Applications: Packaging machine for sealing plastic films Current transformer Contents: 1. Safety instructions and warnings 3.8.1. Temperature function 1.1. General safety instructions 3.8.2. Sequence function 1.2. Application 3.8.3. Time pulse function 1.3. Note on the heating conductor 3.9.
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Page 3: Table Of Contents
3.7. Error state 5.2.4. Error menu 3.7.1. Error causes 5.2.5. Calibration Selection menu 3.8. Relay functions 5.2.5.1. Calibration information menu 5.3. Selection menu 5.8.2. Hold Mode menu 5.4. Sequence Control menu 5.8.3. Operating menu 5.4.1. Preheat menu 5.8.4. Releases menu 5.4.2. - Page 4 "off" state. 1.5. Note on the current transformer The current transformer is an essential part of the control system. Only Toss current transformers may be used. The current transformer may only be operated with ballast resistance. The ballast resistance is integrated into the PIREG-D .
- Page 5 alloy used for the heating conductor. The actual temperature is determined by measuring the voltage and current. The PIREG-D operates as a proportional control unit that independently determines the P-factor (the control amplification) for the controlled system of a process during calibration. The controlled system consists of a sealing transformer and a heating conductor.
- Page 6 3.1.5. Calibration mode: - New calibration: If the calibration mode “new-calibration“ is chosen, the PIREG-D performs a calibration after every power-on or the signal “Reset”. The calibration values are not saved. Calibration can also be started in the Off- or error state with the signal “Calibration Start”. - Save calibration: Calibration is only started with the signal “Calibration Start”.
- Page 7 3.2.4. Determining the reference resistance: ( 5.7.2.) The reference resistance of the heating conductor (Rref) is determined in this step. A reference temperature of 0...50 °C must be set in the controller for calibration. During calibration, the heating conductor must be at the reference temperature to ensure that regulation is exact.
- Page 8 - manual operation: The actual temperature of the heating conductor is reported back as target value to the . The next temperature step is switched to with the rising edge of the “Start” signal. After the heating PIREG-D conductor has reached a uniform temperature the temperature set as the target value is taken over as the actual temperature of the heating conductor with the falling edge of the “Start”...
- Page 9 the PIREG-D as target value or directly as measured value of the TM6 thermometer. The singlepoint temperature coefficient correction is carried out outside the standard calibration and is started from the Off- state. Single-point temperature coefficient correction has an Off and an On state. After singlepoint temperature coefficient correction was started, the PIREG-D is in the Off-state.
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Page 10: Error State
options from the Working menu ( 5.2.). Single-point temperature coefficient correction can be started from the Calibration selection menu of the display unit of the PIREG-D when in the Off-state ( 5.2.5.). 3.4. On-State In the On-state, the PIREG-D controls the temperature of the heating conductor in accordance with the target value. -
Page 12: Error Causes
3.8. Relay functions The same functions can be set independently for each of the message- and the two control relay outputs. 3.8.1. Temperature function: The relay is actuated if the actual temperature is in the “Temperature ok” range. A delay during which the actual temperature has stabilized can be set with the stabilization time. The holding function is an additional function during which the relay remains activated after the sealing cycle and until start of the following sealing cycle. - Page 13 3.9.7. Temperature unit: With the PIREG-D display unit the temperature values can be indicated in [°C] or [°F] ( 5.8.). The temperature unit is only used for display of the temperature values. The display unit continues to operate internally with the unit [°C] even when [°F] is displayed which results in temperature leaps of 2 °F when the unit [°F] is set as temperature value.
- Page 14 If standard TC correction via eight points was selected the correction process is also controlled by the Start inputs for manual operation. The single-point TC correction is also controlled by the Start inputs. 4.3.2. Preheat inputs: The PIREG has two Preheat inputs: one Preheat input (X22) which is controlled by an external voltage, and the Preheat contact input (X19) which is controlled when the input is connected to AGND (X2) for example with a switch.
- Page 15 ( 5.2.). Line 4 Line 1…4: Logo of the Toss company Line 5 Line 6: Legal form of the Toss company Line 6 Line 7 Line 7: Seat of the company incl. zip code and town Line 8 Line 8: Telephone number of the Toss company 5.2.
- Page 16 5.2.3. Symbols for the operating status...
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Page 18: Selection Menu
5.3. Selection menu 5.4. Sequence Control menu... -
Page 20: Monitoring Menu
5.5. Monitoring menu 5.6. Relay settings menu... -
Page 23: Relay Outputs Status Menu
5.7. Regulator settings menu... -
Page 24: Time Settings Menu
5.8. Display settings menu... -
Page 26: Save Menu
5.9. Save menu... -
Page 27: Information Menu
5.10. Information menu 6. Commissioning Firstly, check that the stated voltage of the PIREG-D power line matches the power line voltage being used, and that the transformer primary current matches the controller's load current capability. 6.1. Configuring the settings The following settings must be made in the display unit of the PIREG-D after switching on but before commissioning. -
Page 28: The Heating Conductor
7. The heating conductor The heating conductor is an important component of the control circuit because it functions both as a temperature sensor and heating element at the same time. Due to the complexity and variety involved, the influence of heating conductor geometry is not discussed here. However, some issues concerning physical and electrical properties will be addressed. -
Page 30: Current Transformer
8.2. Current transformer 8.3. Sealing transformer The sealing transformer must be configured according to EN 60742 (isolating transformer with reinforced isolation). The sealing transformer must not be applied with reduced induction. 8.4. TM6 thermometer 8.5. Ordering codes... -
Page 31: Housing
8.6. Housing 8.6.1. PIREG-D housing 8.6.2. Current transformer housing... -
Page 32: Connection Diagrams
9. Connection diagrams 9.1. PIREG-D with external solid-state relay - connection diagram 9.2. PIREG-D with internal thyristors connection diagram 9.3. RS232 interface connection... -
Page 33: Application Note
10. Application note 10.1. Application instructions The following application instructions are available for the PIREG-D controller which simplify operation of the PIREG-D Temperature coefficient correction: Operation of the temperature coefficient correction which is an additional calibration component of the PIREG-D ( 3.2.9.).
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