Accelleron A100-M Series Assembly Instructions Manual
Radial turbocharger
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Assembly Instructions
Turbocharger /
A100-M radial
Original assembly instructions – English
This document is valid for the
A100-M series:
A150-M58/68
Purpose
The assembly instructions explain how
the turbocharger is fitted to the engine
correctly and without any health and
safety risks.
Target group
The assembly instructions are intended
for engineers and mechanics responsi-
ble for fitting the turbocharger
on the engine.
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Summary of Contents for Accelleron A100-M Series
- Page 1 Assembly Instructions Turbocharger / A100-M radial Original assembly instructions – English This document is valid for the A100-M series: A150-M58/68 Purpose Target group The assembly instructions explain how The assembly instructions are intended the turbocharger is fitted to the engine...
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Page 3: Table Of Contents
Fastening the turbocharger with a clamping nut ............ 12 Connecting the turbocharger................14 Attaching the support ..................14 Storage of new turbochargers and spare parts ....... 15 Further information ................ 17 © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C May 2022... -
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the Accelleron turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with Machinery Directive 2006/42/EC. -
Page 5: Definition Of Warning, Caution, Note
Accelleron Industries Ltd is referred to in this document as Accelleron. Official Accelleron service stations Accelleron service stations are regularly audited and certified by Accelleron Industries Ltd (see "Con- tact Information" on the website www.accelleron-industries.com). Definition of warning, caution, note... -
Page 6: Definition Of Mandatory Signs
Dispose of in an environmentally with specifications compatible, professional way and in compliance with locally applic- Oil free, grease free and dry able regulations. Table 3: Definition of pictograms © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C May 2022... -
Page 7: Safety
Introduction State of the art Turbochargers manufactured by Accelleron are state of the art and comply with the respective health and safety standards in effect at the time the turbocharger was built. This ensures safe opera- tion of the turbocharger. -
Page 8: Lifting Of Loads
Use a suitable edge guard if there are sharp edges. The assembly devices must be completely screwed in and must not unscrew during use. Use assembly devices only for the described applications. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C... -
Page 9: Occupational Safety
Keep flammable objects and substances out of the vicinity of flying sparks. Cover all connections on the turbocharger so that no foreign objects can enter the turbocharger. Wear personal protective equipment (PPE) for welding operations. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C... - Page 10 Observe the information in the material safety data sheet for the operating ma- terials and supplies. Comply with local legislation. Wear safety goggles. Wear safety gloves to protect against mechanical hazards. Wear a respiratory mask to protect against gases. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C May 2022...
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Page 11: Weight And Transportation Of The Turbocharger
Fig. 3: Suspension of complete turbocharger unit Complete turbocharger unit without gas outlet casing Complete turbocharger unit with gas outlet casing Product Weights [kg] A150-M58/68 1200 Table 4: Turbocharger weight © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C May 2022... -
Page 12: Installing The Turbocharger
Detail A Screw plug with orifice hole (option) Fit the gasket (42200) on the oil inlet (screw plug 01a or 01b with the orifice hole). Fit the gasket (42195) on the oil drain (02). © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C... -
Page 13: Fitting Threaded Rods
Fig. 6: Placing the turbocharger on the bracket Make sure that covers of the oil and water connections are removed. 1. Carefully lower the turbocharger. 2. Check dimensions again. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C May 2022... -
Page 14: Fastening The Turbocharger With A Clamping Nut
4. Tighten clamping nut (03) by hand. 5. Unscrew clamping nut (03) by ¼ of a turn (90°). The distance between the thrust washer and the clamping nut is now about 1 mm. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C... - Page 15 4. Work in a circle to tighten all pressure screws to 100 % of the tightening torque specified in the table. 5. Tighten pressure screws to 100 % in 5 … 7 rounds until the required residual tightening angle of < 20° is achieved. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C May 2022...
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Page 16: Connecting The Turbocharger
Remove the screw plug on the connection for the compressor wheel cooling (06) and fit the cool- ing air line. Attaching the support Fig. 11: Attaching the support If present: Attach support (61301) to engine support or to a connecting piece. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C May 2022... -
Page 17: Storage Of New Turbochargers And Spare Parts
Long-term storage of turbochargers The turbochargers will be prepared for long-term storage if requested in the purchase order. The package is equipped with a hygrometer (see illustration). © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C May 2022... - Page 18 Inspect the package for damage. If the package is damaged, the turbocharger must be inspected by a Accelleron service station and repacked. After every 3 years the following work steps must be performed by a Accelleron service station: ¡ Inspect the component ¡...
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Page 19: Further Information
One rating plate (01) each is attached on the left and the right side of the turbocharger bearing cas- ing. 1. Read the serial number (02) on the rating plate (01) of the turbocharger. 2. Locate the “Operation Manual” section on the website and follow further instructions. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0035_EN Rev. C May 2022... - Page 20 Further information Find your nearest Service Station on the website. Find and download the Operation Manual of your product on the website (see “Operation Manuals“). Visit our website by scanning the QR code. © Copyright 2022 Accelleron Industries. All rights reserved.
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