Accelleron A100-M Series Assembly Instructions Manual

Axial turbocharger

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Assembly instructions manual (20 pages)

Assembly instructions manual (24 pages)

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Assembly Instructions

Turbocharger /

A100-M axial

Original assembly instructions – English

This document is valid for the

A100-M series:

A170-M, A175-M

Purpose

The assembly instructions explain how

the turbocharger is fitted to the engine

correctly and without any health and

safety risks.

Target group

The assembly instructions are intended

for engineers and mechanics responsi-

ble for fitting the turbocharger

on the engine.

Table of Contents

Summary of Contents for Accelleron A100-M Series

Page 1 Assembly Instructions Turbocharger / A100-M axial Original assembly instructions – English This document is valid for the A100-M series: A170-M, A175-M Purpose Target group The assembly instructions explain how The assembly instructions are intended the turbocharger is fitted to the engine...
Page 3: Table Of Contents
Weight and transportation of the turbocharger ........ 9 Installing the turbocharger ............10 Tightening the clamping nut ................. 14 Storage of new turbochargers and spare parts ....... 16 Further information ................ 21 © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B May 2022...
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the Accelleron turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with Machinery Directive 2006/42/EC.
Page 5: Definition Of Warning, Caution, Note
Accelleron Industries Ltd is referred to in this document as Accelleron. Official Accelleron service stations Accelleron service stations are regularly audited and certified by Accelleron Industries Ltd (see "Con- tact Information" on the website www.accelleron-industries.com). Definition of warning, caution, note...
Page 6: Definition Of Mandatory Signs
Dispose of in an environmentally with specifications compatible, professional way and in compliance with locally applic- Oil free, grease free and dry able regulations. Table 3: Definition of pictograms © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B May 2022...
Page 7: Safety
Introduction State of the art Turbochargers manufactured by Accelleron are state of the art and comply with the respective health and safety standards in effect at the time the turbocharger was built. This ensures safe opera- tion of the turbocharger.
Page 8: Lifting Of Loads
Use a suitable edge guard if there are sharp edges. The assembly devices must be completely screwed in and must not unscrew during use. Use assembly devices only for the described applications. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B...
Page 9: Occupational Safety
Keep flammable objects and substances out of the vicinity of flying sparks. Cover all connections on the turbocharger so that no foreign objects can enter the turbocharger. Wear personal protective equipment (PPE) for welding operations. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B...
Page 10 Observe the information in the material safety data sheet for the operating ma- terials and supplies. Comply with local legislation. Wear safety goggles. Wear safety gloves to protect against mechanical hazards. Wear a respiratory mask to protect against gases. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B May 2022...
Page 11: Weight And Transportation Of The Turbocharger
Fig. 3: Turbocharger suspension points Weight of the entire turbocharger Product Weight [kg] A170-M 3100 A175-M 4600 Table 4: Weight of the turbocharger © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B May 2022...
Page 12: Installing The Turbocharger
Removing auxiliary screws Fig. 5: Removing auxiliary screw Remove shipping screws (90334 / 90335) on the left and right side of the foot and place in the toolbox. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B May 2022...
Page 13 Tighten clamping nuts as described in the following sections. Connect all gas, air and oil pipes. If present: Re-fit the insulation segments. If present: Connect cable to speed sensor. Compressor-end (CE) foot Fig. 6: Compressor-end foot © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B May 2022...
Page 14 Table 8: Foot screws, number of cup springs Holes b1/b2 are needed to achieve the required clamping length. An additional drill hole is not needed at the higher turbine-end foot side (01). © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B...
Page 15 (see Table 5: Foot screws, dimension and strength class →12) on the foot of the turbine end (TE) with high-temperature grease. Tighten clamping nuts on turbine end (TE) (see Tightening the clamping nut). © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B May 2022...
Page 16: Tightening The Clamping Nut
3. Tighten clamping nut (c) by hand. 4. Screw back clamping nut by ¼ of a turn (90°). The distance between the thrust washer and the clamping nut is now about 1 mm. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B...
Page 17 4. Work in a circle to tighten all pressure screws to 100 % of the tightening torque specified in the table. 5. Tighten pressure screws to 100 % in 5 … 7 rounds until the required residual tightening angle of < 20° is achieved. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B May 2022...
Page 18: Storage Of New Turbochargers And Spare Parts
Long-term storage of turbochargers The turbochargers will be prepared for long-term storage if requested in the purchase order. The package is equipped with a hygrometer (see illustration). © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B May 2022...
Page 19 Inspect the package for damage. If the package is damaged, the turbocharger must be inspected by a Accelleron service station and repacked. After every 3 years the following work steps must be performed by a Accelleron service station: ¡ Inspect the component ¡...
Page 23: Further Information
One rating plate each is attached on the left and the right side of the foot of the turbocharger. 1. Read the serial number (02) on the rating plate (01) of the turbocharger. The Operation Manual can be found online in accordance with the details on the following page. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0007_EN Rev. B...
Page 24 Further information Find your nearest Service Station on the website. Find and download the Operation Manual of your product on the website (see “Operation Manuals“). Visit our website by scanning the QR code. © Copyright 2022 Accelleron Industries. All rights reserved.

This manual is also suitable for:

A170-m A175-m

Accelleron A100-M Series Assembly Instructions Manual

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