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Assembly Instructions
Turbocharger /
A100-L..T
Original assembly instructions – English
This document is valid for the
A100-L..T series:
A170-L..T, A175-L..T
Purpose
The assembly instructions explain how
the turbocharger is fitted to the engine
correctly and without any health and
safety risks.
Target group
The assembly instructions are intended
for engineers and mechanics responsi-
ble for fitting the turbocharger
on the engine.
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Table of Contents
Related Manuals for Accelleron A100-L T Series
Summary of Contents for Accelleron A100-L T Series
- Page 1 Assembly Instructions Turbocharger / A100-L..T Original assembly instructions – English This document is valid for the A100-L..T series: A170-L..T, A175-L..T Purpose Target group The assembly instructions explain how The assembly instructions are intended the turbocharger is fitted to the engine for engineers and mechanics responsi- correctly and without any health and ble for fitting the turbocharger...
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Page 3: Table Of Contents
Placing the turbocharger on the bracket ............... 10 Steps for fastening the turbocharger ..............12 Storage of new turbochargers and spare parts ....... 14 Further information ................ 17 © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022... -
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the Accelleron turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with Machinery Directive 2006/42/EC. -
Page 5: Definition Of Warning, Caution, Note
Accelleron Industries Ltd is referred to in this document as Accelleron. Official Accelleron service stations Accelleron service stations are regularly audited and certified by Accelleron Industries Ltd (see "Con- tact Information" on the website www.accelleron-industries.com). Definition of warning, caution, note... -
Page 6: Definition Of Mandatory Signs
Dispose of in an environmentally with specifications compatible, professional way and in compliance with locally applic- Oil free, grease free and dry able regulations. Table 3: Definition of pictograms © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022... -
Page 7: Safety
Introduction State of the art Turbochargers manufactured by Accelleron are state of the art and comply with the respective health and safety standards in effect at the time the turbocharger was built. This ensures safe opera- tion of the turbocharger. -
Page 8: Lifting Of Loads
Use a suitable edge guard if there are sharp edges. The assembly devices must be completely screwed in and must not unscrew during use. Use assembly devices only for the described applications. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A... -
Page 9: Occupational Safety
Keep flammable objects and substances out of the vicinity of flying sparks. Cover all connections on the turbocharger so that no foreign objects can enter the turbocharger. Wear personal protective equipment (PPE) for welding operations. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A... - Page 10 Observe the information in the material safety data sheet for the operating ma- terials and supplies. Comply with local legislation. Wear safety goggles. Wear safety gloves to protect against mechanical hazards. Wear a respiratory mask to protect against gases. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022...
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Page 11: Weight And Transportation Of The Turbocharger
Fig. 3: Fastening of the turbocharger Product Weight of complete turbocharger unit [kg] A170-L..T 3700 A175-L..T 6100 Table 4: Total weight © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022... -
Page 12: Installing The Turbocharger
Connect all gas, air and oil pipes. Connecting the grounding connection Fig. 5: Grounding connection Connecting the connection on the turbocharger grounding connection (10) with the engine's po- tential equalisation. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022... - Page 13 (from the auxiliary blower) and the sealing air flange (56152) Fit the screws (56155) and nuts (56156) and tighten with the appropriate tightening torque, see table above. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022...
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Page 14: Steps For Fastening The Turbocharger
Tighten the foot fixing screws or nuts according to the selected tightening method. Torque-controlled tightening Product Thread size Height a of foot Tightening torque [mm] [Nm] A170-L..T © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022... - Page 15 The positioning pins help to place the turbocharger in the same place again when reassembling. After the turbocharger has been fully assembled on the engine, the positioning pins no longer per- form any function. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022...
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Page 16: Storage Of New Turbochargers And Spare Parts
Long-term storage of turbochargers The turbochargers will be prepared for long-term storage if requested in the purchase order. The package is equipped with a hygrometer (see illustration). © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022... - Page 17 Inspect the package for damage. If the package is damaged, the turbocharger must be inspected by a Accelleron service station and repacked. After every 3 years the following work steps must be performed by a Accelleron service station: ¡ Inspect the component ¡...
- Page 18 Assembly Instructions / A170-L..T, A175-L..T 5 Storage of new turbochargers and spare parts / © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022...
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Page 19: Further Information
One rating plate (01) each is attached on the left and the right side of the turbocharger bearing cas- ing. 1. Read the serial number (02) on the rating plate (01) of the turbocharger. 2. Find "Operation Manual" section on our website and follow further instructions. © Copyright 2022 Accelleron Industries. All rights reserved. HZTL455311P0003_EN Rev. A June 2022... - Page 20 Further information Find your nearest Service Station on the website. Find and download the Operation Manual of your product on the website (see “Operation Manuals“). Visit our website by scanning the QR code. © Copyright 2022 Accelleron Industries. All rights reserved.