Numatics EtherNet/IP G3 Series Technical Manual
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Summary of Contents for Numatics EtherNet/IP G3 Series

  • Page 1 G3 Series EtherNet/IP Technical Manual...
  • Page 2 (2) The PRODUCT has been designed and manufactured for the purpose of being used in general industries. ASCO Numatics shall have no responsibility or liability including but not limited to any and all responsibility or liability based on contract, warranty, tort, product liability for any injury or death to persons, loss or damage to property caused by the product that are operated or used in application not intended or excluded by instructions, precautions or warnings contained in ASCO Numatics Technical, User, Instruction, Safety manuals or bulletins.
  • Page 3 All ASCO Numatics communication nodes should be grounded during the installation process. These grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1. • All ASCO Numatics G3 Electronics Products to be installed or wired in accordance with ASCO Numatics’ published instructions and applicable electrical codes. •...
  • Page 4: Table Of Contents

    G3 Series EtherNet/IP Technical Manual Table of Contents 1. About EtherNet/IP ............................1-6 Overview ..............................1-6 G3 EtherNet/IP Features ........................1-6 G3 EtherNet/IP Performance Data ......................1-6 2. G3 Introduction ..............................2-7 G3 Electronics Modularity.......................... 2-8 500 Series Pneumatic Valve Manifold ......................2-9 500 Series Manifold Stations ........................
  • Page 5 G3 Series EtherNet/IP Technical Manual Analog Module / Self Test Mode ....................... 9-87 Analog Module / Factory Defaults......................9-88 10. Specialty Modules............................10-89 10.1 RTD Module ............................10-89 10.2 Sub-Bus Hub Module ...........................10-100 11. I/O Module Wiring Diagrams........................11-108 11.1 NPN/PNP Definitions ...........................11-108 12.
  • Page 6: About Ethernet/Ip

    G3 Series EtherNet/IP Technical Manual 1. About EtherNet/IP Overview EtherNet/IP is a communication protocol that uses the same network technology that can be found in commercial and domestic operations worldwide, but has added benefits/features toward manufacturing applications. It is a CIP (common industrial protocol) Network that follows the Open Systems Interconnection (OSI) model.
  • Page 7: G3 Introduction

    This manual details specific information for configuring and commissioning the ASCO Numatics G3 Series product line. For more information relating to pneumatic valves and valve manifold assemblies, please refer to the Numatics “In Control “catalog at www.asco.com.
  • Page 8: G3 Electronics Modularity

    G3 Series EtherNet/IP Technical Manual G3 Electronics Modularity Discrete I/O The G3 Series product line is a completely modular and scalable system. As shown below, all of the G3 electronic modules plug together, via mechanical clips, allowing for easy assembly and field changes. TDG3EPTM1-9EN 05/18 Subject to change without notice...
  • Page 9: Series Pneumatic Valve Manifold

    G3 Series EtherNet/IP Technical Manual 500 Series Pneumatic Valve Manifold The pneumatic valve manifold with internal circuit board technology is also modular. The valve solenoid coil connections are automatically made using Z-Board technology (plug together PC boards), which allow internal connection from solenoid coils to ™...
  • Page 10: Series Manifold Stations

    G3 Series EtherNet/IP Technical Manual 500 Series Manifold Stations Solenoid Coil Connections using Z-Board™ Technology for 501/502/503 valve series Z-Board ™ plug-together technology connects all valve solenoids to the valve coil output driver board, located in the valve adapter. There is a maximum of 32 coil outputs available on the complete manifold assemblies. The 32 available outputs are accessed on the 501 series valves utilizing 4 station manifolds and on the 502 and 503 series utilizing 2 station manifolds.
  • Page 11: Series Z-Board™ Connectors

    G3 Series EtherNet/IP Technical Manual 500 series Z-Board™ Connectors The 501, 502 and 503 valve series utilize 2 different Z-Board ™ designs to achieve the single and double solenoid output functions. This yields the possible 32 single, 16 double, or various combinations of valve coil output capabilities.
  • Page 12: 2000 Series Pneumatic Valve Manifold

    G3 Series EtherNet/IP Technical Manual 2000 Series Pneumatic Valve Manifold The pneumatic valve manifold with internal circuit board technology is also modular. The valve solenoid coil connections are automatically made using Z-Board technology (plug together PC boards), which allow internal ™...
  • Page 13: 2000 Series Z-Board™ Connectors

    G3 Series EtherNet/IP Technical Manual 2000 Series Z-Board™ Connectors The 2005/2012/2035 valve series utilize 2 different Z-Board ™ designs to achieve the single and double solenoid output functions. This yields the possible 32 single, 16 double, or various combinations of valve coil output capabilities.
  • Page 14: 2000 Series Z-Board™ And Ribbon Cable Example

    G3 Series EtherNet/IP Technical Manual 2000 Series Z-Board™ and Ribbon Cable Example If fourteen (14) single solenoid and one (1) double solenoid valves are connected directly to the communication node via their Z-Boards ™ , and one (1) single solenoid and four (4) double solenoid valves are connected to the communication node via the ribbon cable, the following would be the valve side bit map: Output Word Output Byte...
  • Page 15: 2000 Series Z-Board™ And Valve Side Sub-D Example

    G3 Series EtherNet/IP Technical Manual 2000 Series Z-Board™ and Valve Side Sub-D Example If sixteen (16) single solenoid valves are connected directly to the communication node via Z-Boards ™ and a valve side Sub-D connector is connected to the communication node via the output Group No. 2 connector then the following would be the valve side bit map: Output Word Output Byte...
  • Page 16: Zoned Power

    G3 Series EtherNet/IP Technical Manual 3. Zoned Power 503 Series Zoned Power application The Zoned Power Manifold blocks can be incorporated into a 503 Series manifold assembly to isolate Power to a number of valve stations, independent from the main power of the manifold.
  • Page 17: Series Zoned Power Example

    G3 Series EtherNet/IP Technical Manual 503 Series Zoned Power example In the example shown below there are two Zoned Power Manifold blocks used. One is a "W" wiring option and the other is a "V" wiring option. The first (5) stations of the manifold assembly get their power from the M12 4-Pin connector at station one.
  • Page 18: Communication Module

    G3 Series EtherNet/IP Technical Manual 4. Communication Module EtherNet/IP Communication Module (Node) This module is the communication interface to the manifold. It contains communication electronics and internal short circuit protection for power. It can be configured via software, via the graphic display or manually via DIP switches through the optional Manual Configuration Module (MCM).
  • Page 19: Communication Module Description

    G3 Series EtherNet/IP Technical Manual Communication Module Description Detail No. Description “Set” Button – used to navigate through user menus and to set parameters Activity/Link Status LED 4 Pin M12 D-Coded Female Communication Connector Mounting Hole “Next” Button – used to navigate through user menus and to set parameters Graphic Display –...
  • Page 20: Connector Pin-Outs

    G3 Series EtherNet/IP Technical Manual Connector Pin-Outs Industry standard connectors are used for communication and auxiliary power. The EtherNet/IP communication connector is a D-coded keyway 4 pin female M12 connector. The Power connector is a single keyway 4-pin male 7/8” MINI connector. EtherNet/IP Communication Connector Pin-Out Pin No.
  • Page 21: Electrical Connections

    G3 Series EtherNet/IP Technical Manual Electrical Connections Power Connector Wiring Diagram Power Supply Example (Non-isolated commons) Power Supply Example (Isolated commons) • Please see page 25 for external fuse sizing guide. • When using molded connector power cables, Do Not rely on wire colors for Pin- Out.
  • Page 22 G3 Series EtherNet/IP Technical Manual EtherNet/IP Straight-Through Cabling Diagrams Straight-Through Ethernet cable is used when connecting an Ethernet node to a basic media component (router, switch, hub, etc.). Here are some basic wiring examples of Straight-Through cabling. RJ45 to M12 D Coded Cable TX- (ORANGE) RX+ (WHITE/GREEN) TX+ (WHITE/ORANGE)
  • Page 23: Ground Wiring

    G3 Series EtherNet/IP Technical Manual Ground Wiring All ASCO Numatics communication nodes should be grounded during the installation process. These grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1. CHASSIS GROUND CONNECTION POINTS • Proper grounding will prevent many intermittent problems with network communication.
  • Page 24: Power Consumption

    G3 Series EtherNet/IP Technical Manual Power Consumption Power Connection ENELEC Function Description Pin No. +24 VDC Voltage used to power outputs (Valves and Outputs) (valve coils and discrete outputs) SW +24 VDC Voltage used to power discrete inputs and (Node and Inputs) node electronics UNSW 0 VDC Common 0 VDC (-V) Voltage used to power discrete inputs and...
  • Page 25 G3 Series EtherNet/IP Technical Manual Recommended External Fuses External fuses should be chosen based upon the physical manifold configuration. Please refer to the following table for the fuse sizing chart. External Fuse Sizing Chart Power Consumption - Power Connector Pin for Valves and Outputs Description Current Number of Solenoid Valve Coils Energized Simultaneously...
  • Page 26: Diagnostics

    G3 Series EtherNet/IP Technical Manual Diagnostics Communication Module LED Functions Upon power up, the LEDs indicate the status of the unit. There are three LEDs on the G3 EtherNet node. These LEDs are described below. LED Name Color Status Description No power applied to +24V NODE/ IN Device operational.
  • Page 27 G3 Series EtherNet/IP Technical Manual Output Short Circuit Protection G3 Output modules incorporate short circuit protection and diagnostics to identify short circuit, open coils and over temperature conditions. The diagnostics can be accessed within the user PLC program or the G3 EtherNet/IP node’s integrated web page.
  • Page 28: G3 Graphic Display

    G3 Series EtherNet/IP Technical Manual 5. G3 Graphic Display The G3 Communication and I/O modules feature an integrated graphic display used to configure parameters and display diagnostic information. The graphic displays on the following page represent the main menu selections of the EtherNet/IP communication module (node).
  • Page 29: Main Menu Structure

    G3 Series EtherNet/IP Technical Manual Main Menu Structure Use the NEXT button to scroll through the Main menu headings shown below. At this level pressing the SET button allows access the Sub-Menus. Please see the appropriate pages referenced below for further details and descriptions of the Sub- Menus.
  • Page 30: Ip Address

    G3 Series EtherNet/IP Technical Manual IP Address Steps to Set IP Address Press the SET button to enter the IP ADDRESS sub-menu. IP ADDRESS 192.168.3.120 Press the NEXT button to select the octet that you would like IP ADDRESS to change. 192.168.3.120 Press the SET button to change the value.
  • Page 31: Subnet Mask

    G3 Series EtherNet/IP Technical Manual Subnet Mask Steps to Set Subnet Mask Press the SET button to enter the Subnet Mask sub-menu. SUBNET MASK 255.255.255.0 SUBNET MASK Press the NEXT button to select the octet that you would like 255.255.255.0 to change.
  • Page 32: Gateway Ip

    G3 Series EtherNet/IP Technical Manual Gateway IP Steps to Set Gateway IP GATEWAY IP Press the SET button to enter the Gateway IP sub-menu. 0.0.0.0 GATEWAY IP Press the NEXT button to select the octet that you would like to 000.0.0.0 change.
  • Page 33: Dhcp-Bootp

    G3 Series EtherNet/IP Technical Manual DHCP-BOOTP This will allow the enabling / disabling of the DHCP (Dynamic Host Control Protocol) and / BOOTP parameters. Enabling this parameter will allow the IP Address to be set via a BOOTP/DHCP server. DHCP-BOOTP Steps Press the SET button to enter the DHCP-BOOTP sub-menu.
  • Page 34: Web-Server

    G3 Series EtherNet/IP Technical Manual Web-Server This will allow the enabling/disabling of the G3 Web Server. Web-Server Steps Press the SET button to enter the Web-Server sub-menu. WEB-SERVER ENABLED WEB-SERVER Press the NEXT button to scroll through the choices to DISABLED enable or disable the feature.
  • Page 35: Mac Address

    G3 Series EtherNet/IP Technical Manual MAC Address MAC (Machine Access Control) Address The MAC Address is a fixed unique value that cannot be MAC ADDR edited. 0.15.24.00.06.69 The actual MAC ADDR has an extra leading zero. The actual number in the example shown is 00-15-24-00-06-69 •...
  • Page 36: Advanced Settings - I/O Diag. Menu

    G3 Series EtherNet/IP Technical Manual Advanced Settings - I/O Diag. Menu This menu allows the enabling/disabling of all the I/O status bits. The I/O status bits include valve coil, discrete outputs, input short circuit, and alarm status bits. The default condition is Enabled I/O Status Steps ADVANCED SETTINGS...
  • Page 37: Advanced Settings - Node Diagnostics (Diagnostic Word)

    G3 Series EtherNet/IP Technical Manual Advanced Settings – Node Diagnostics (Diagnostic Word) This menu allows the enabling/disabling of the diagnostic word status bits. The Diagnostic word bits include power status and sub-bus related status bits. Detail information regarding these bits can found on page 12-147. The diagnostic word comes enabled from the factory.
  • Page 38: Advanced Settings - Comm. Fault

    G3 Series EtherNet/IP Technical Manual 5.10 Advanced Settings – Comm. Fault This will allow the enabling / disabling of the Fault Action parameter. The Fault Action parameter determines the behavior of the outputs during a communication fault. Please see page 133 for more details. Fault Action Settings Press the SET button to enter the ADVANCED SETTINGS ADVANCED...
  • Page 39: Advanced Settings - Brightness

    G3 Series EtherNet/IP Technical Manual 5.11 Advanced Settings - Brightness Brightness Settings ADVANCED Press the SET button to enter the ADVANCED SETTINGS SETTINGS menu. ADVANCED ADVANCED Press the NEXT button to scroll to the CONFIG MENU / SET SET STATUS SETBRIGHTNESS BRIGHTNESS.
  • Page 40: Advanced Settings - Flip Display

    G3 Series EtherNet/IP Technical Manual 5.12 Advanced Settings – Flip Display Flip Display Settings ADVANCED Press the SET button to enter the ADVANCED SETTINGS SETTINGS menu. Press the NEXT button to scroll to the CONFIG MENU / FLIP ADVANCED MENU ADVANCED MENU FLIP DISPLAY FLIP DISPLAY...
  • Page 41: Advanced Settings - Parameters Lock

    G3 Series EtherNet/IP Technical Manual 5.13 Advanced Settings – Parameters Lock PARAMETER Steps PARAMETERS Press the SET button to enter the Parameters sub-menu. UNLOCKED PARAMETERS Press the NEXT button to scroll through the choices to UNLOCKED enable or disable the feature. UNLOCKED (Factory Default) LOCKED RETURN (this will return you to the main menu)
  • Page 42: Advanced Settings - Configuration Lock

    G3 Series EtherNet/IP Technical Manual 5.14 Advanced Settings – Configuration Lock Configuration Lock Settings ADVANCED Press the SET button to enter the ADVANCED SETTINGS SETTINGS menu. ADVNCED MENU ADVNCED MENU Press the NEXT button to scroll to the CONFIG MENU / CONFIG LOCK CONFIG LOCK CONFIG.
  • Page 43: Factory Defaults

    G3 Series EtherNet/IP Technical Manual 5.15 Factory Defaults Factory Default Settings Press the SET button to enter the FACTORY DEFAULTS FACTORY sub-menu. DEFAULTS Press the SET button to change this parameter SET DEFAULTS Press the NEXT button to select Yes or No. SET DEFAULTS Selecting No will bring you back to the main FACTORY DEFAULTS menu.
  • Page 44: Diagnostics

    G3 Series EtherNet/IP Technical Manual 5.16 Diagnostics All diagnostic information is read only DIAGNOSTICS Press the SET button to enter DIAGNOSTICS sub-menu. SET SELF TEST Press the NEXT button to scroll through the main diagnostic menu choices. SET SELF TEST USNW POWER - Please see following page for...
  • Page 45: Diagnostics - Self Test Mode

    G3 Series EtherNet/IP Technical Manual 5.17 Diagnostics - Self Test Mode An internal diagnostic tool can be enabled on the communication module (node) using the graphic display. This tool allows the user to confirm that all of the inputs and outputs on the manifold and any of the distributed modules are fully functional without needing a network connection or controller.
  • Page 46: Error Messages

    G3 Series EtherNet/IP Technical Manual 5.18 Error Messages The following are automatic error messages that are displayed when specific faults occur during operation: Displayed when a short circuit condition is detected on the Sub-Bus power lines SUB-BUS SHORT Displayed when a short circuit condition is SHORTED COIL detected on a valve coil NO.
  • Page 47: Arm - Auto Recovery Module (Optional)

    G3 Series EtherNet/IP Technical Manual 6. ARM – Auto Recovery Module (Optional) The Auto Recovery Module (ARM) is an optional memory module that is installed between the node and the valve adapter module and is used to preserve the manifold system parameters even during catastrophic failure. During the power-up process it reads the configuration of the manifold, including any user settable parameters of I/O modules, and stores the information in its non-volatile memory.
  • Page 48: Arm Process Flowchart

    G3 Series EtherNet/IP Technical Manual ARM process flowchart TDG3EPTM1-9EN 05/18 Subject to change without notice Page 6-48 www.asco.com/g3...
  • Page 49: Distribution

    G3 Series EtherNet/IP Technical Manual 7. Distribution Distribution of I/O capability can be easily achieved with the G3 platform by means of Sub-Bus modules. I/O modules, valve manifolds and/or a combination of both can be simply separated from the main manifold and distributed via a sub-bus communication cable.
  • Page 50: Sub-Bus Distribution Modules

    G3 Series EtherNet/IP Technical Manual Sub-Bus Distribution Modules SUB-BUS OUT Module • Used only when distributing the Sub-Bus to another assembly is required. • SUB-BUS OUT - 5 pin M12 female communication connector. Used to distribute the Sub-Bus to the next Sub-Bus assembly. Carries 24 VDC power for electronics of the next module.
  • Page 51 G3 Series EtherNet/IP Technical Manual SUB-BUS IN Modules • Used to distribute I/O assemblies that do not have valves Must be installed to the right of the I/O modules • SUB-BUS IN - 5 pin M12 male communication connector. Must be connected to the Sub-Bus Out connector of the previous assembly Carries 24 VDC power for electronics of module •...
  • Page 52 G3 Series EtherNet/IP Technical Manual Terminator Module • Used to terminate SUB-BUS connections. Must be installed on the left side of the last Sub-Bus module. Description Part Number Terminator Module with Din Rail Mounting 240-245 Terminator Module without Din Rail Mounting 240-184 •...
  • Page 53 G3 Series EtherNet/IP Technical Manual Sub-Bus Valve Module • COMM - 5 pin M12 male Sub-Bus input communication connector. Must be connected to the SUB-BUS OUT connector of the previous assembly Carries 24 VDC power for electronics of module • POWER - 4 pin MINI male power connector.
  • Page 54 G3 Series EtherNet/IP Technical Manual Sub-Bus Valve Module (without distribution and I/O) • COMM - 5 pin M12 male Sub-Bus communication connector. Must be connected to the SUB-BUS OUT connector of the previous assembly Carries 24 VDC power for electronics of module •...
  • Page 55 G3 Series EtherNet/IP Technical Manual Sub-Bus Hub Module The G3 HUB module allows for branch distribution from the I/O side of the G3 System and can be integrated into the existing G3 Series Sub-Bus configuration. Auto Addressing allows for trouble free set up and configuration. Input, Output, as well as Valve manifolds can be attached to the available four Branches on a HUB module.
  • Page 56: Sub-Bus Cables

    G3 Series EtherNet/IP Technical Manual Sub-Bus Cables TDG3EPTM1-9EN 05/18 Subject to change without notice Page 7-56 www.asco.com/g3...
  • Page 57 G3 Series EtherNet/IP Technical Manual G3 Sub-Bus Field Wiring Directions The purpose of this document is to instruct the end user of the proper wiring techniques required to make a G3 Sub-Bus cable from the available bulk cable and field wireable ends.
  • Page 58: Digital I/O Module

    G3 Series EtherNet/IP Technical Manual 8. Digital I/O Module Digital I/O Module Usage The maximum number of modules that can be used on the Discrete I/O side of the manifold is 16. These modules can be centralized on the main fieldbus manifold, distributed or a combination of both. Modules can be connected in any combination of inputs, outputs and specialty up to the physical limitation of 16 modules.
  • Page 59: I/O Module Technical Data

    G3 Series EtherNet/IP Technical Manual I/O Module Technical Data Current Current Current Limitation for Module No. Description Connector Type Limitation for Limitation for connector Module manifold assy. 240-203 16 PNP Inputs .30A for each Terminal Strip 1.2A 240-204 16 NPN Inputs +24VDC terminal 240-205 16 PNP Inputs...
  • Page 60: I/O Module Descriptions And Menus

    G3 Series EtherNet/IP Technical Manual I/O Module Descriptions and Menus Detail No. Description “Set” Button – used to navigate through user menus and set parameters Module Function (I/O Type) Alignment arrow for SPEEDCON connector Bit Designation for I/O “Next” Button – used to navigate through user menus and set parameters Graphic Display 5 Pin M12 female I/O connector Connector designation...
  • Page 61: Digital Input Modules

    G3 Series EtherNet/IP Technical Manual Digital Input Modules One Digital Input per Connector – M12 Female Modules Module Short Circuit I/O Type Short Circuit Protection Input Points Part No. Protection Status Bits 240-210 NPN (Sinking) YES – Visual YES – Optional 240-206 PNP (Sourcing) Input Mapping...
  • Page 62 G3 Series EtherNet/IP Technical Manual Two Digital Inputs per Connector – M12 Female Modules Module Short Circuit I/O Type Short Circuit Protection Input Points Part No. Protection Status Bits 240-209 NPN (Sinking) YES – Visual YES – Optional 240-205 PNP (Sourcing) Input Mapping BYTE Bit 7...
  • Page 63 G3 Series EtherNet/IP Technical Manual Sixteen Digital Inputs – Terminal Strip Modules Specifications Wire Range: 12 to 24 AWG Strip Length: 7mm Tightening Torque: 0.5 Nm Module Short Circuit Protection I/O Type Short Circuit Protection Input Points Part No. Status Bits 4 user enabled bits 240-203 PNP (Sourcing)
  • Page 64 G3 Series EtherNet/IP Technical Manual Eight Digital Inputs – Terminal Strip Modules Specifications Wire Range: 12 to 24 AWG Strip Length: 7mm Tightening Torque: 0.5 Nm Module Short Circuit Protection I/O Type Short Circuit Protection Input Points Part No. Status Bits 240-316 PNP (Sourcing) Input Mapping...
  • Page 65 G3 Series EtherNet/IP Technical Manual Intrinsically safe [Ex ia] NAMUR Compatible Input Module One Digital Input per Connector – M12 Female Input module is for use with NAMUR certified intrinsically safe (IS) sensors. The module can be placed in any G3 I/O position available, but must be used in conjunction with appropriate clips with partition plates (see picture on page 67).
  • Page 66 G3 Series EtherNet/IP Technical Manual Intrinsically safe [Ex ia] NAMUR Compatible Input terminal strip module Module Short Circuit /Open Circuit Short Circuit /Open Circuit I/O Type Input Points Part No. Protection Present Status Bits 240-322 NAMUR YES - Visual YES - Optional Input Mapping BYTE Bit 7...
  • Page 67 G3 Series EtherNet/IP Technical Manual Intrinsically safe [Ex ia] Support Modules Mechanical isolation between standard and [Ex ia] modules is mandatory to fulfill ATEX certification. Clips with Partition Plates are available to achieve the required isolation. G3 [Ex ia] Clip 240-317 G3 [Ex ia] Sub-Bus Out 240-318 G3 [Ex ia] Sub-Bus In 240-319 TDG3EPTM1-9EN...
  • Page 68 G3 Series EtherNet/IP Technical Manual 19 Pin M23 Input Module The 19 Pin M23 Input module is for use with any Input block available from Phoenix Contact, Turck, Brad Harrison, etc. It can also be used with a single ended 19 Pin Cable. Part Numbers and Mapping Module Short Circuit /Open Circuit...
  • Page 69: Digital Output Modules

    G3 Series EtherNet/IP Technical Manual Digital Output Modules One Digital Output per Connector - M12 Female Modules Module Short Circuit I/O Type Short Circuit Protection Output Points Part No. Protection Status Bits 240-208 PNP (Sourcing) YES – Visual YES (8) – Optional Output Mapping BYTE Bit 7...
  • Page 70 G3 Series EtherNet/IP Technical Manual Two Digital Outputs per Connector - M12 Female Modules Module Short Circuit I/O Type Short Circuit Protection Output Points Part No. Protection Status Bits 240-207 PNP (Sourcing) YES – Visual YES (8) – Optional Output Mapping BYTE Bit 7 Bit 6...
  • Page 71 G3 Series EtherNet/IP Technical Manual Sixteen Digital Outputs – Terminal Strip Modules Specifications Wire Range: 12 to 24 AWG Strip Length: 7mm Tightening Torque: 0.5 Nm Module Short Circuit Protection I/O Type Short Circuit Protection Output Points Part No. Status Bits 240-330 PNP (Sourcing) Output Mapping...
  • Page 72 G3 Series EtherNet/IP Technical Manual Two Digital High Current Outputs per Connector - M12 Female Modules The high current output module is to be used with output devices requiring between 0.5 and 1.0 Amps. Each connector incorporates two outputs that are capable of sourcing 1.0 Amp per output. Module Short Circuit I/O Type...
  • Page 73: Digital Input/Output Modules

    G3 Series EtherNet/IP Technical Manual Digital Input/Output Modules Two Digital I/O per Connector - 12mm Female Modules Short Circuit Output Short Circuit Input Module Part No. I/O Type Protection Status Points Protection Points Bits 240-211 PNP (Sourcing) YES – Visual YES (8) –...
  • Page 74 G3 Series EtherNet/IP Technical Manual One Analog Input + One Analog Output per Connector – M12 Female Modules Module Short Circuit Short Circuit / Power Signal Type Input Channels Output Channels Part No. Protection Present Status Bits 240-363 4-20 mA YES (4) –...
  • Page 75 G3 Series EtherNet/IP Technical Manual Module Short Circuit Short Circuit / Power Signal Type Input Channels Output Channels Part No. Protection Present Status Bits 240-363 4-20 mA YES (4) – Selectable Input Mapping (continued) BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2...
  • Page 76 G3 Series EtherNet/IP Technical Manual Internal or Aux. Power Select (240-363 Only) Analog devices connected to the 240-363 can be powered from the Aux. Power supply port (Internal Power Disabled) or from the module backplane (Internal Power Enabled). This is selected through the “Internal Power Menu” as shown. Channels A/B and C/D are controlled independently.
  • Page 77: Sub-Bus Valve Module

    G3 Series EtherNet/IP Technical Manual Sub-bus Valve Module Used to control a distributed valve manifold through the Sub-Bus. See page 53 for more information. Module Short Circuit I/O Type Short Circuit Protection Output Points Part No. Protection Status Bits 240-241 NPN (Sinking) YES –...
  • Page 78: Sub-Bus Valve Module Without Distribution And I/O

    G3 Series EtherNet/IP Technical Manual Sub-bus Valve Module without Distribution and I/O Used to control a distributed valve manifold through the Sub-Bus. See page 53 for more information. Module Short Circuit I/O Type Short Circuit Protection Output Points Part No. Protection Status Bits P580AEDS4010A00 NPN (Sinking)
  • Page 79: Valve Side Digital Output Module

    G3 Series EtherNet/IP Technical Manual Valve Side Digital Output Module The valve side output module is used to distribute available valve side output points (i.e. when valves are located away from the rest of the electronics). These modules go to the right of the G3 valve adapter. The 16-bit output module utilizes the last 16 output bits on the valve side of the manifold (bits 16-31).
  • Page 80: Analog I/O Modules

    G3 Series EtherNet/IP Technical Manual 9. Analog I/O Modules Analog I/O Module Rules The analog I/O modules follow the same rules as the digital I/O modules. The maximum total number of modules on the Sub-Bus is 16. The analog boards allow the user to control devices using an analog signal. The analog modules also allow the user to relay analog information from input devices.
  • Page 81 G3 Series EtherNet/IP Technical Manual One Analog Input per Connector – M12 Female Modules Short Circuit Module Short Circuit Input Signal Type Protection Status Part No. Protection Points Bits 240-212 0-10 VDC YES (4) – YES – Visual Selectable 240-214 4-20 mA Input Mapping BYTE...
  • Page 82 G3 Series EtherNet/IP Technical Manual One Analog I/O per Connector – M12 Female Modules Short Circuit Output Module Short Circuit Signal Type Protection Status Points Input Points Part No. Protection Bits 240-213 0-10 VDC YES (4) – YES – Visual Selectable 240-215 4-20 mA...
  • Page 83 G3 Series EtherNet/IP Technical Manual One Analog I/O per Connector – M12 Female Modules Short Circuit Module Short Circuit Signal Type Protection Status Output Points Input Points Part No. Protection Bits 240-307 0-10 VDC Output Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3...
  • Page 84: Analog Graphic Display

    G3 Series EtherNet/IP Technical Manual Analog Graphic Display The G3 Analog I/O modules have an integrated graphic display that may be used to configure the parameters of the modules as well as show diagnostic information. Please see the following pages for detailed information regarding these displays. I/O MAPPING INPUT BYTE XX I/O MAPPING...
  • Page 85 G3 Series EtherNet/IP Technical Manual Analog Module / I/O Mapping Displays the starting Input and Output byte address for the module I/O MAPPING INPUT BYTE XX I/O MAPPING OUTPUT BYTE XX Analog Module / Module Number Displays the module number; identifying its position in the G3 I/O system. MODULE NUMBER Analog Module / Alarm Settings Allows the setting of low and high alarms for analog inputs and outputs...
  • Page 86 G3 Series EtherNet/IP Technical Manual Analog Module / Description Displays the quantity and type of I/O on the module Ex. 2 analog Inputs and 2 analog outputs DESCRIPTION 2AI / 2AO Analog Module / Part number Displays the replacement part number of the module PART NUMBER 240-XXX Analog Module / Firmware...
  • Page 87: Analog Module / Self Test Mode

    G3 Series EtherNet/IP Technical Manual Analog Module / Self Test Mode elf test mode is an internal diagnostic tool that can be enabled on the analog module using the graphic display. This tool allows the user to confirm that all of the outputs on the module are fully functional without needing a network connection or controller.
  • Page 88: Analog Module / Factory Defaults

    G3 Series EtherNet/IP Technical Manual Analog Module / Factory Defaults Factory Default Settings FACTORY Press the SET button to enter the FACTORY DEFAULTS DEFAULTS sub-menu. SET DEFAULTS Press the NEXT button to select Yes or No. Selecting No will bring you back to the main FACTORY DEFAULTS menu.
  • Page 89: Specialty Modules

    G3 Series EtherNet/IP Technical Manual 10. Specialty Modules 10.1 RTD Module The G3 RTD Temperature module is used with Resistive Temperature Detectors (RTDs) and can support up to 4 RTD devices simultaneously. This module supports various RTD types including: Pt100, Pt200, Pt500, Pt1000, Ni100 and Ni1000.
  • Page 90 G3 Series EtherNet/IP Technical Manual Sensor Wiring Diagrams 3 Wire Sensor Type 4 Wire Sensor Type 2 Wire Sensor Type 3 Wire Cable (Fig 2 4 Wire Cable (Fig 4) 2 Wire Cable (Fig 1) 2 Wire 3 Wire 4 Wire Sensor Type Sensor Type Sensor Type...
  • Page 91 G3 Series EtherNet/IP Technical Manual Part Numbers and Mapping Module I/O Type Alarms Diagnostics Input Points Part No. 240-311 Hi/Low Temp for each Channel Open/Short, Out of Range Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0...
  • Page 92 G3 Series EtherNet/IP Technical Manual RTD Module Graphic display RTD Module / Temperature Monitoring TEMP AT CH0 Press the NEXT button to scroll through the Temperature Monitoring display options. Pressing the SET button while in one of the TEMP AT CH1 Temperature Monitoring displays, will return the display back to the home screen.
  • Page 93 G3 Series EtherNet/IP Technical Manual RTD Module / Sensor Type Select (Channel Enable) Allows the sensor type for each channel to be selected, and, enable the channel selected Press the SET button to enter the SELECT CHAN CHANNEL 0 Sensor Type Select sub menu. Press the NEXT button to scroll through SELECT CHAN the channels.
  • Page 94 G3 Series EtherNet/IP Technical Manual RTD Module / Temperature Scale Allows the temperature scale for each channel to be set to Celsius or Fahrenheit. TEMP SCALE TEMP SCALE Press the SET button to enter the Temp CHANNEL 0 CHANNEL 0 Scale sub menu.
  • Page 95 G3 Series EtherNet/IP Technical Manual RTD Module / Alarm Settings Allows the Low and High alarms of each RTD Input channel to be set. This parameter generates a visual and logical (bit) when set value is achieved. ALARM SET ALARM SETTINGS CHANNEL CH0 Press the SET button to enter the...
  • Page 96 G3 Series EtherNet/IP Technical Manual RTD Module / Advanced Setting Allows the Update Filters for each channel to be set. Press the SET button to enter the ADVANCED UPDATE FILTER Advance Settings sub-menu. SETTINGS Press the NEXT button to choose the option;...
  • Page 97 G3 Series EtherNet/IP Technical Manual RTD Module / I/O Mapping Input Byte I/O MAPPING INPUT BYTE 4 RTD Module / Module Number (Position) MODULE NUMBER 2 RTD Module / Module Description DESCRIPTION 4 CHAN RTD RTD Module / Part Number PART NUMBER 240-311 RTD Module / Firmware Revision...
  • Page 98 G3 Series EtherNet/IP Technical Manual RTD Module / Set Display Brightness Allows the Brightness of the display to be changed BRIGHTNESS BRIGHTNESS MEDIUM press the SET button to enter the Set Brightness sub menu. Press the NEXT button to scroll through the brightness options BRIGHTNESS HIGH...
  • Page 99 G3 Series EtherNet/IP Technical Manual RTD Module / Factory Defaults Set all parameter settings to default values. FACTORY DEFAULTS Press the SET button to enter the Factory Defaults sub menu. SET DEFAULT Presss the NEXT button to choose Yes or No. Press the SET button to confirm.
  • Page 100: Sub-Bus Hub Module

    G3 Series EtherNet/IP Technical Manual 10.2 Sub-Bus Hub Module The G3 HUB module allows for branch distribution from the I/O side of the G3 System and can be integrated into the existing G3 Series Sub-Bus configuration. Auto Addressing allows for trouble free set up and configuration. Input, Output, as well as Valve manifolds can be attached to the available four Branches on a HUB module.
  • Page 101 G3 Series EtherNet/IP Technical Manual 240-205 240-205 The Sub-bus hub module does not produce mapped diagnostics. The data table in this example NOTE! represents what is physically attached to the HUB module. This will change as modules are added or removed. Example I/O Mapping of Attached Modules BYTE Bit 7...
  • Page 102 G3 Series EtherNet/IP Technical Manual Hub Module / Identification Identifies HUB module in G3 System SUB-BUS HUB 1 Hub Module / Description Identifies Module type. DESCRIPTION SUB-BUS HUB Hub Module / Advanced Settings Allows the user to set/configure module parameters. ADVANCED SETTINGS Press the SET button to advance to the first...
  • Page 103 G3 Series EtherNet/IP Technical Manual Branch Reserve I/O BRANCH RESERVE IO Press the SET button to enter the Branch BRANCH 1 Reserve IO sub-menu. NO RESERVE Press the NEXT button to select the desired Branch to reserve I/O bytes. BRANCH 2 NO RESERVE I/O data bytes can be reserved on each branch for future expansion within the G3 system.
  • Page 104 G3 Series EtherNet/IP Technical Manual Factory Defaults FACTORY Allows all parameter settings to be set back to DEFAULTS default values. Press the SET button to enter the Factory SET DEFAULTS Defaults sub menu. Press the NEXT button to choose Yes or No. Press the SET button to confirm.
  • Page 105 G3 Series EtherNet/IP Technical Manual Diagnostics Allows the user to refernce Part No., Firmware Rev., and Branch Connections. DIAGNOSTICS PART NUMBER 240-326 Press the NEXT button to enter the Part Number Diagnostics sub-menu. The Part Number screen is displayed (reference only). FIRMWARE V.
  • Page 106 G3 Series EtherNet/IP Technical Manual Error/Event Messages The following are error messages that are displayed when specific faults/events occur during operation: Displayed when a Sub-Bus module that had been MISSING MODULE previously installed becomes absent from the NUMBER XX configuration Displayed when a Sub-Bus power short circuit SUB-BUS condition is detected...
  • Page 107 G3 Series EtherNet/IP Technical Manual HUB Integration - Example TDG3EPTM1-9EN 05/18 Subject to change without notice Page 10-107 www.asco.com/g3...
  • Page 108: I/O Module Wiring Diagrams

    G3 Series EtherNet/IP Technical Manual 11. I/O Module Wiring Diagrams 11.1 NPN/PNP Definitions NPN Descriptions LOAD • Sinking • Switching Negative • Positive Common PNP Descriptions • Sourcing • Switching Positive • Negative Common LOAD NPN (Sinking) Input Connection PNP (Sourcing) Input Connection TDG3EPTM1-9EN 05/18 Subject to change without notice...
  • Page 109 G3 Series EtherNet/IP Technical Manual I/O Module Wiring Diagrams Continued PNP (Sourcing) Output Connection TDG3EPTM1-9EN 05/18 Subject to change without notice Page 11-109 www.asco.com/g3...
  • Page 110: Integrated Web Page Configuration

    12.1 Integrated Web Page Configuration The ASCO Numatics G3-EtherNet/IP™ node utilizes an integrated web server for user access to configuration parameters and diagnostic features. The “G3 Webpage” can be accessed via any standard web browser program. The following steps describe...
  • Page 111 G3 Series EtherNet/IP Technical Manual The “Network and Sharing Center” window will open. Double click on “Change adapter settings”. The “Network Connections” window opens. Double click the “Local Area Connection Icon” TDG3EPTM1-9EN 05/18 Subject to change without notice Page 12-111 www.asco.com/g3...
  • Page 112 G3 Series EtherNet/IP Technical Manual lick on “Internet Protocol Version 4 (TCP/IPv4)” the properties window will open Choose the option marked “Use the following IP address” and type in an IP address that has the same first three octets as the address that you will set the manifold to. For the last octet you may choose any number from 0-255, just make sure that it is not the same number as the IP address that the manifold will have.
  • Page 113 Close out of any open windows. Once the IP address for the computer is known, you can set the IP address of the ASCO Numatics manifold using one of the methods described on page 30 .
  • Page 114 G3 Series EtherNet/IP Technical Manual 13. Open a web browser on the computer and type the IP address of the manifold. Ex. http://192.168.3.120. The ASCO Numatics G3 webpage should load after several seconds. TDG3EPTM1-9EN 05/18 Subject to change without notice Page 12-114 www.asco.com/g3...
  • Page 115 G3 Series EtherNet/IP Technical Manual 12.3 Connecting to a G3 Series EtherNet/IP Node (Windows 10) This section will discuss how to connect a computer to a G3 Series EtherNet/IP node. There are multiple ways to complete this task, so only two will be discussed. All computer commands are shown in Windows 10. Connect a 24VDC power supply to the valve manifold.
  • Page 116 G3 Series EtherNet/IP Technical Manual Next, left click on “Ethernet” on the left-hand side of the window, and then “Network and Sharing Center”. The “Network and Sharing Center” window will open. Double click on “Change adapter settings”. TDG3EPTM1-9EN 05/18 Subject to change without notice Page 12-116 www.asco.com/g3...
  • Page 117 G3 Series EtherNet/IP Technical Manual The “Network Connections” window opens. Double click the “Local Area Connection Icon” lick on “Internet Protocol Version 4 (TCP/IPv4)” the properties window will open TDG3EPTM1-9EN 05/18 Subject to change without notice Page 12-117 www.asco.com/g3...
  • Page 118 Close out of any open windows. Once the IP address for the computer is known, you can set the IP address of the ASCO Numatics manifold using one of the methods described on page 30 .
  • Page 119 “Reply from 192.168.3.120: bytes=32 time<1ms TTL=128”, if the manifold responds. 14. Open a web browser on the computer and type the IP address of the manifold. Ex. http://192.168.3.120. The ASCO Numatics G3 webpage should load after several seconds. TDG3EPTM1-9EN...
  • Page 120 Home To get to the ASCO Numatics “Home” page, open a web browser. In the URL line, type in the IP address of the manifold and press “Enter”. The ASCO Numatics “Home” page will appear. This page shows a picture of the ASCO Numatics EtherNet/IP manifold.
  • Page 121 G3 Series EtherNet/IP Technical Manual Node Configuration The “Node Configuration” window can be used to control different parameters within the manifold. These parameters include, “IP Address”, “Subnet Mask”, “Gateway Address”, “SMTP Server”, “DHCP/BOOTP enabled”, “MAC Address”, and “COMM Fault/Idle Mode”. “DHCP/BOOTP enabled” is controlled by a single check mark box. “COMM Fault/Idle Mode”...
  • Page 122 G3 Series EtherNet/IP Technical Manual Password The “Password” window allows the user to set a password that will prevent unwanted access to the I/O Force and Test functionality. The password comes disabled from the factory. To set the initial password, leave the “Enter Current Password”...
  • Page 123 G3 Series EtherNet/IP Technical Manual Diagnostics The “Diagnostics” window allows the user to monitor different values. These values include, “MAC Address”, “Serial Number”, “Firmware Revision”, and “Valve Diagnostic Table”. The “Valve Diagnostic Table” enables the user to check the status of the valve side outputs. Actual Reports Configuration of...
  • Page 124 G3 Series EtherNet/IP Technical Manual Show Details: Relevant node information including firmware revision Diagnostic word information with bit Graphic of definitions presently module shows: Error on Sub-bus, module 16 not communicating. Mapping position of “Diagnostic” word. Valve coil forcing capability. Can be disabled with password Shows diagnostic...
  • Page 125 G3 Series EtherNet/IP Technical Manual Show Details: Shows input signal status Shows diagnostic status of source power to sensor, “Connector E shorted” Analog output forcing capability, can be disabled with password Shows input signal status TDG3EPTM1-9EN 05/18 Subject to change without notice Page 12-125 www.asco.com/g3...
  • Page 126 G3 Series EtherNet/IP Technical Manual Error / Event Log: Allow user to clear log Keeps a running count of 50 Allows user to add events. comments First in First out (FIFO) Reboot events are shown in red TDG3EPTM1-9EN 05/18 Subject to change without notice Page 12-126 www.asco.com/g3...
  • Page 127 G3 Series EtherNet/IP Technical Manual RS Logix 5000 Configuration TDG3EPTM1-9EN 05/18 Subject to change without notice Page 12-127 www.asco.com/g3...
  • Page 128 The “Download EDS” tab provides a link to download either the embedded EDS file in the node or the EDS file available on the ASCO Numatics website http://www.asco.com/ ASCO.com The “ASCO.com” tab is a quick link to ASCO Numatics’ website. The computer must have internet access for this tab to be functional. TDG3EPTM1-9EN 05/18...
  • Page 129: Ip Address Configuration

    G3 Series EtherNet/IP Technical Manual 12.5 IP Address Configuration The IP address of the ASCO Numatics G3 EtherNet/IP™ node may be configured via several different methods: • DHCP/BOOTP • Integrated Web Page Configuration • Manual Configuration via DIP Switch •...
  • Page 130: Configuration With Rslogix 5000

    G3 Series EtherNet/IP Technical Manual 12.6 Configuration with RSLogix 5000 When commissioning your EtherNet/IP™ network, specific parameters must be entered into the RS Logix 5000 Generic Ethernet Module configuration. These parameters include: “Comm Format”, “Assembly Instance”, “Input Size”, “Output Size”, and “Configuration”.
  • Page 131 G3 Series EtherNet/IP Technical Manual Generic Ethernet Module Parameters Comm. Format The “Comm Format” determines the format of the data exchanged with the G3 EtherNet/IP node. Description Description Data Double Integer – 32 Bit Data – DINT Integer – 16 Bit Comm Format Data –...
  • Page 132: User Configurable Device Parameters

    Technical Manual 12.7 User Configurable Device Parameters The ASCO Numatics G3 EtherNet/IP node allows the user to set many user options which define how the manifold behaves in certain instances. The following is a description of these device parameters. Name...
  • Page 133: Communication Fault/Idle Mode Parameter

    G3 Series EtherNet/IP Technical Manual 12.8 Communication Fault/Idle Mode Parameter This parameter is used to describe characteristics or behaviors of output points (bits). The parameter shown below is used to determine what state the outputs will have, during an “Idle” event and a “Fault” event. The Communication Fault/Idle Mode parameter will allow control of all output points on the manifold.
  • Page 134: Ethernet/Ip Tm Mapping

    G3 Series EtherNet/IP Technical Manual 13. EtherNet/IP Mapping 13.1 I/O Sizes Manifold Outputs Outputs are defined as any valve solenoid coil and/or any discrete output point from any output module. The output size depends upon the physical configuration of the manifold (i.e. module type and how many are used). Please reference the following pages for a detailed explanation for calculating the output size.
  • Page 135: Manifold And I/O Data Sizing Worksheet

    G3 Series EtherNet/IP Technical Manual 13.2 Manifold and I/O Data Sizing Worksheet Step : Choose appropriate value and place the corresponding Input and Output values in the boxes labeled, “Valve Byte Requirements” at the bottom of the page : Choose up to sixteen modules to be included on the discrete I/O side of the manifold and place sum of the corresponding input bytes and output bytes in the boxes labeled, “Sub-Bus Byte Requirements”...
  • Page 136: Bit Mapping Rules

    Bit Mapping Rules The bit mapping for a G3 manifold varies with the physical configuration of the manifold. The following is a breakdown of the bit mapping rules associated with the ASCO Numatics valve manifold. Valve Side Solenoid coil outputs are connected to the valve coils using the Z-Boards ™...
  • Page 137: Example No. 1

    G3 Series EtherNet/IP Technical Manual I/O Mapping Examples Assumed Settings 13.4 Example No. 1 - Double Z-Boards used with all valves - I/O Modules and mapping schemes are identified by their corresponding color. - I/O Status bits are enabled - Diagnostic Word is enabled Manifold I/O Configuration Module Type Part No.
  • Page 138 G3 Series EtherNet/IP Technical Manual Example No. 1 Table Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No.
  • Page 139: Example No. 3

    G3 Series EtherNet/IP Technical Manual Assumed Settings 13.5 Example No. 2 Double Z-Boards used with all valves I/O Modules and mapping schemes are identified by their corresponding color. I/O Status bits are enabled Diagnostic Word is enabled Manifold I/O Configuration Pos.
  • Page 140 G3 Series EtherNet/IP Technical Manual Example No. 2 Table Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No.
  • Page 141: Example No. 5

    G3 Series EtherNet/IP Technical Manual Assumed Settings 13.6 Example No. 3 - Double Z-Boards used with all valves - I/O Modules and mapping schemes are identified by their corresponding color. - I/O Status bits are enabled - Diagnostic Word is enabled Manifold I/O Configuration Module Type Part No.
  • Page 142 G3 Series EtherNet/IP Technical Manual Example No. 3 Table Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No.
  • Page 143 G3 Series EtherNet/IP Technical Manual Assumed Settings 13.7 Example No. 4 - Double Z-Boards used with all valves - I/O Modules and mapping schemes are identified by their corresponding color. - I/O Status bits are enabled - Diagnostic Word is enabled Manifold I/O Configuration Module Type Part No.
  • Page 144 G3 Series EtherNet/IP Technical Manual Example No. 4 Table Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No.
  • Page 145 G3 Series EtherNet/IP Technical Manual Assumed Settings 13.8 Example No. 5 - Double Z-Boards used with all valves - I/O Modules and mapping schemes are identified by their corresponding color. - I/O Status bits are enabled - Diagnostic Word is enabled Manifold I/O Configuration Module Type Part No.
  • Page 146 G3 Series EtherNet/IP Technical Manual Example No. 5 Table Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No.
  • Page 147: I/O Mapped Diagnostic Word

    G3 Series EtherNet/IP Technical Manual 13.9 I/O Mapped Diagnostic Word Diagnostic Word Format BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Sub-Bus Un-Switched Switched Sub-Bus Short Power Power (Comm. Reserved Reserved Reserved Reserved Error...
  • Page 148 G3 Series EtherNet/IP Technical Manual I/O Mapped Diagnostic Word Continued Byte 1 (Sub-Bus Status) Module Address Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description No error Communication Module I/O module No. 1 I/O module No. 2 I/O module No. 3 I/O module No.
  • Page 149: Appendix

    G3 Series EtherNet/IP Technical Manual 14. Appendix 14.1 System Specifications Electrical Valves (2005, 2012, 2035): 24 VDC + 10%, -15% Supply Voltage Node and Discrete I/O: 24 VDC ± 10% Total current on the Auxiliary Power Connector (“Valves and Outputs” and Current “Node and Inputs”...
  • Page 150: Factory Default Settings

    G3 Series EtherNet/IP Technical Manual 14.2 Factory Default Settings Description Default Settings IP address 192.168.3.120 in FLASH A unique alpha-numeric code for each node MAC Address (00-15-24-XX-XX-XX). Baud Rate 10/100 Mbit per sec. (Autobaud) DHCP/BOOTP Enabled Communication Method Full/Half Duplex (Auto Detect) Valve Side Output Bytes 4 Bytes (32 Allocated Valve Coil Outputs) Discrete I/O Side - I/O Bytes...
  • Page 151: Troubleshooting

    G3 Series EtherNet/IP Technical Manual 14.3 Troubleshooting Communication Node Symptom Possible Cause Solution Check that correct Z-Board types are Z-Board type mismatch. The wrong valve solenoid coils installed. Check that ribbon cable Single Z-Board present are being energized. (Output group No. 2) is connected to where double Z-Board appropriate valve station.
  • Page 152: Glossary Of Terms

    G3 Series EtherNet/IP Technical Manual 14.4 Glossary of Terms The following is a list and description of common terms and symbols used throughout this document: Term Description Address A protocol used to set an IP address using a MAC Address hardware address. This can be done in the Resolution command prompt window.
  • Page 153 G3 Series EtherNet/IP Technical Manual Glossary of Terms Continued Term Description NEMA National Electrical Manufacturers Association Network A group of nodes connected by a communication medium through repeaters, router, and gateways. Node A device on the network that contains a single MAC Address, which can communicate over a subnet. Octet 8 bits of information.
  • Page 154: Technical Support

    14.5 Technical Support For technical support, contact your local ASCO Numatics distributor. If further information is required, please call ASCO Numatics Technical Support Department at (248) 596-3333. Issues relating to network setup, PLC programming, sequencing, software related functions, etc. should be handled with the appropriate product vendor.

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