Numatics G3 Series EtherNet/IP Technical Manual
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Numatics G3 Series EtherNet/IP Technical Manual

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G3 Series 
TM
EtherNet/IP
 
Technical Manual
 
TDG3DNTM1-1EN
05/09
Subject to change without notice
www.numatics.com/g3

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Summary of Contents for Numatics G3 Series EtherNet/IP

  • Page 1 G3 Series  EtherNet/IP   Technical Manual   TDG3DNTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3...

  • Page 2: Table Of Contents

    Menu ....................................44 Digital Input Modules ..............................45 One Digital Input per Connector – M12 Female Modules ..................45 Two Digital Inputs per Connector – M12 Female Modules ..................46 TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 1...
  • Page 3 Configuration and Mapping ........................58 EDS File ................................... 58 Connecting to a G3 Series EtherNet/IP Node ......................59 Using the Functionality of the G3 Series EtherNet/IP Web Server ................63 Home ................................... 63 Node Configuration ..............................64 I/O Force and Test ..............................65 Diagnostics ..................................

  • Page 4: About Ethernet/Ip

    Via DHCP/BOOTP, Web Page Configuration, Graphical Display or Address Setting optional Manual Configuration Module (MCM) Duplex Half and Full supported Conformance Tested Tested by ODVA for conformance. Connection Type Multicast TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 3...

  • Page 5: G3 Introduction

    This manual details specific information for configuring and commissioning the Numatics G3 Series product line. For more information relating to pneumatic valving and valve manifold assemblies, please refer to the...

  • Page 6: G3 Electronics Modularity

    The G3 Series product line is a completely modular and scalable system. As shown below, all of the G3 electronic modules plug together, via mechanical clips, allowing easy assembly and field changes. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 5...

  • Page 7: Pneumatic Valve Manifold

    Z-Board technology (plug together PC boards, which allow ™ internal connection from solenoid coils to output drivers without the use of wires). This allows easy assembly and field changes. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 6...

  • Page 8: Manifold Connectors

    14(A) Solenoid Pin No. 1 DOUBLE SINGLE "Z-BOARD" "Z-BOARD" DOUBLE SINGLE "Z-BOARD" "Z-BOARD" 12(B) Solenoid Pin No. 2 Common Pin No. 4 A single solenoid valve’s coil is always on the “14” end. NOTE! TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 7...

  • Page 9: Z-Board™ Connectors

    ™ single double The 17 solenoid (output group No. 2’s first bit) must be accessed via either the NOTE! valve side Sub-D output module or a ribbon connector type Z-board. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 8...

  • Page 10: Z-Board™ And Ribbon Cable Example

    In the above example, Output Bits No. 25 thru No. 31 are allocated but NOTE! not used. Allocation may be changed by configuration changes in the communication module (node). Refer to page 23 in this manual. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 9...

  • Page 11: Z-Board™ With Valve Side Sub-D Example

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Output No. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 10...

  • Page 12: Communication Module

    It can be configured via software, via the graphic display or manually via DIP switches through the optional Manual Configuration Module (MCM). Communication Module Kit Part Number EtherNet/IP Communication module 240-181 TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 11...

  • Page 13: Communication Module Description

    “Next” Button – used to navigate through user menus and to set parameters Graphic Display – used to display parameter information Network Status LED Slot for text ID tags Keying for preventing I/O module insertion 4 Pin MINI Male Power Connector TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 12...

  • Page 14: Connector Pin-Outs

    Inputs pins cannot exceed 8 Amps, at any given moment in time.  The Node and Inputs pin supplies power to the node electronics. This pin must be powered at all times for communication node to be functional. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 13...

  • Page 15: Electrical Connections

     Please see page 17 for external fuse sizing guide.  When using molded connector power cables, Do Not rely on wire colors for Pin-Out. Always use pin number references. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 14...

  • Page 16: Ethernet/Ip

     These are examples only. For appropriate network cabling information, please see the ODVA document titled, “EtherNet/IP : Media NOTE! Planning and Installation Manual”.  RJ45 shown as T-568B standard. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 15...

  • Page 17: Ethernet/Ip Tm Crossover Cabling Diagrams

    A Crossover Ethernet cable is used when connecting two Ethernet nodes directly together. For example, when you connect a computer directly to a Numatics’ valve manifold, a Crossover cable would be used. Here are some basic wiring examples of Crossover cabling.

  • Page 18: Power Consumption

    Values decrease by approx. 12% for Medium and 25% for Low brightness settings.  Total power consumption for each Discrete I/O point is dependent on NOTE! the specific current draw of input sensor devices and output loads. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 17...

  • Page 19: External Fuse Sizing Chart

    The internal electronic fuses exist to protect against damage due to catastrophic failure of internal components. External fuses are always recommended for protection against power supply failure, over-current conditions, etc… TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 18...

  • Page 20: Diagnostics

    No EtherNet connection is detected ACTIVITY/LINK Green The module is connected to an EtherNet network FLASHING The LED flashes each time a packet is received or transmitted. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 19...

  • Page 21: Output Short Circuit Protection

    Valve Solenoid Coil Driver Fault - Short Circuit, Over Temp/Over Current No Fault Valve Solenoid Coil Driver Fault - Open Load No Fault Discrete Outputs Fault - Short Circuit, Over Temp/Over Current TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 20...

  • Page 22: G3 Graphic Display

    MANUAL CHANGES TO NODE PARAMETERS ARE NOT ALLOWED! Home Screen ADVANCED   FACTORY  IP ADDRESS  DHCP‐BOOTP  MAC ADDR  SUBNET MASK  DIAGNOSTICS  192.168.1.10  0.15.24.00.06.69  SETTINGS  DEFAULTS  DISABLED  255.255.255.0  See page 22  See page 23  See page 24  See page 25  See page 26  See page 31  See page 32  for Sub‐Menu  for Sub‐Menu  for Sub‐Menu  for Sub‐Menu  for Sub‐Menu  for Sub‐Menu  for Sub‐Menu  TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 21...

  • Page 23: Ip Address Sub-Menu

    Press the SET button to confirm your choice.  Factory default address is 192.168.3.120 NOTE!  0 and 255 are not valid for the fourth octet TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 22...

  • Page 24: Subnet Mask Sub-Menu

    However, you must ACCEPT the saved changes before your next power cycle otherwise they will be lost. Press the SET button to confirm your choice.  Factory default subnet mask is 255.255.255.0 NOTE! TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 23...

  • Page 25: Dhcp-Bootp Sub-Menu

    Press the SET button to confirm your choice.  Factory default setting for DHCP-BOOTP is enabled. NOTE! TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 24...

  • Page 26: Mac Addr Menu

    The actual MAC ADDR has an extra leading zero. The actual number in the example shown is 00-15-24-00-06-69  The MAC ADDR can not be edited  Please note that the leading 0 in this number has been left off NOTE! TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 25...

  • Page 27: Advanced Settings - I/O Diag. Menu

    Press the SET button to confirm your choice. I/O Status Bits are diagnostic bits. They include the valve coil status bits, AUX Power status bits, and Short Circuit & Alarm status bits of various NOTE! I/O modules. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 26...

  • Page 28: Advanced Settings - Diagnostic Word

    Reserved Reserved Error Power Status Power Status (Comm. Status) (1=Error) (1=Error) (1=Error) Error Error Error Station Station Station Station Station Code Code Code Address Address Address Address Address (Sub-Bus Status) TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 27...

  • Page 29: Advanced Settings - Fault Action

    Press the SET button to confirm your choice.  See page 72 for more details. NOTE!  Factory Default is “ALL OFF” TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 28...

  • Page 30: Advanced Settings - Idle Action

    Press the SET button to confirm your choice.  See page 72 for more details. NOTE!  Factory Default is ALL OFF TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 29...

  • Page 31: Advanced Settings - Brightness

    Press the SET button to confirm your choice. The changes will take effect immediately. BRIGHTNESS HIGH  This a global setting that affects all modules  Each module, however, has its own setting if different settings NOTE! are required. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 30...

  • Page 32: Factory Defaults

    Description Default IP Address 193.168.3.120 Sub Net Mask 255.255.255.0 Diagnostic Word Enabled I/O Diagnostic Status Enabled Fault Action Reset to All Off Idle Action Reset to All Off Brightness High TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 31...

  • Page 33: Diagnostics - Self Test Mode

    10) The global self-test mode can only be disabled by disconnecting the power to the manifold. DIAGNOSTICS  IP ADDRESS  192.168.3.120  DIAGNOSTICS  SET SELF‐TEST    SET SELF TEST  SET SELF‐TEST  DISCONNECT AIR  CYCLE OUTPUTS  INPUTS  HOLD SET  BUTTON  HOLD FOR 10 SECONDS TO  INITIATE  TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 32...

  • Page 34: Diagnostics Cont

    (Node & Input) power pins (Pin No. 2 and 3) of the main power connector. NOTE!  A voltage level less than 19 volts will generate an error screen and an associated diagnostic bit (see ‘Diagnostic’ section for more details). TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 33...

  • Page 35: Error Messages

    Pin No. 1 & 4 (Valves and Outputs) is not VALVE/ OUTPUT present or below 22 VDC POWER OFF Displayed when +24 VDC on UNSWITCHED Pin No. 2 & 3 (Node and Inputs) is below POWER LOW 19 VDC TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 34...

  • Page 36: Mcm - Manual Configuration Module (Optional)

    If software configuration or configuration via the integrated graphic display in the node is preferred, this module is not necessary. Description Replacement Part Number Complete Module 240-186 TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 35...

  • Page 37: Dip Switch Settings

    All switches shown in = DIP switch setting per the table below the "OFF" position. Octet Value =128 SW-8 SW-7 SW-6 SW-5 SW-4 SW-3 SW-2 SW-1 (Decimal) 255* *Not valid for fourth octet TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 36...

  • Page 38: Arm - Auto Recovery Module (Optional)

    Updating the manifold setting with the stored values Updating the ARM module with the current settings Continue operation with present configuration without updating ARM Description Replacement Part Number Complete ARM Module 240-182 TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 37...

  • Page 39: Distribution

    Main Communication Module (Node) Sub-Bus Power Cable (Can be connected to additional power supply) Distributed Sub-Bus Valve Module Sub-Bus IN module Sub-Bus OUT module Sub-Bus Communication Cable I/O Modules Terminator Module TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 38...

  • Page 40: Sub-Bus Distribution Modules

    Used as a convenience way to distribute the power connection to the next Sub-Bus assembly. Description Replacement Part Number Sub-Bus OUT Module with Din Rail Mounting 240-244 Sub-Bus OUT module without Din Rail Mounting 240-183 TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 39...
  • Page 41 Description Part Number Sub-Bus IN module with Din Rail Mounting 240-246 Sub-Bus IN module without Din Rail Mounting 240-185 TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 40...
  • Page 42 Terminator Module with Din Rail Mounting 240-245 Terminator Module without Din Rail Mounting 240-184 The terminator module is required to be installed in the G3 system for proper NOTE! operation TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 41...

  • Page 43: Sub-Bus Valve Module

    Used to distribute Valves on the Sub-Bus. Can accepts discrete I/O module to allow a Sub-Bus Valve manifold with I/O Description Part Number Sub-Bus Valve Module 240-241 Digital I/O Modules TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 42...

  • Page 44: Digital I/O Module Rules

    16 modules. Input Module Types Output Module Types Input/Output Module Types Valve Side Output Module Types TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 43...

  • Page 45: I/O Module Descriptions And Menus

    5 Pin M12 female I/O connector Connector designation Metal threads for SPEEDCON connector Slot for text ID tags Dust Cover Mounting hole Menu IO MAPPING  FIRMWARE   DESCRIPTION  SET  IO MAPPING  PART NUMBER  DIAG BYTE XX  V 2.XXX  BRIGHTNESS  OUPUT BYTE XX 240‐XXX  TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 44...

  • Page 46: Digital Input Modules

    Input 1 Input 0 (Required) Conn. H Conn. G Conn. F Conn. E Conn. D Conn. C Conn. B Conn. A (Optional) Status Status Status Status Status Status Status Status TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 45...

  • Page 47: Two Digital Inputs Per Connector - M12 Female Modules

    Input 9 Input 8 (Required) Conn. H Conn. G Conn. F Conn. E Conn. D Conn. C Conn. B Conn. A (Optional) Status Status Status Status Status Status Status Status TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 46...

  • Page 48: Sixteen Digital Inputs - Terminal Strip Modules

    Reserved Reserved “+” No. 4 “+” No. 3 “+” No. 2 “+” No. 1 “ ” No. 4 “ ” No. 1 “ ” No. 3 “ ” No. 2 TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 47...

  • Page 49: Digital Output Modules

    Bit 2 Bit 1 Bit 0 Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 (Optional) Status Status Status Status Status Status Status Status TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 48...

  • Page 50: Two Digital Outputs Per Connector - M12 Female Modules

    Status Status Status Status Status Output 15 Output 14 Output 13 Output 12 Output 11 Output 10 Output 9 Output 8 (Optional) Status Status Status Status Status Status Status Status TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 49...

  • Page 51: Sub-Bus Valve Module

    Status Status Status Status Status Coil 31 Coil 30 Coil 29 Coil 28 Coil 27 Coil 26 Coil 25 Coil 24 (Optional) Status Status Status Status Status Status Status Status TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 50...

  • Page 52: Digital Input/Output Modules

    Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 (Optional) Status Bit Status Bit Status Bit Status Bit Status Bit Status Bit Status Bit Status Bit TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 51...

  • Page 53: Valve Side Digital Output Modules

    Sixteen Outputs per Connector - Sub-D 25 Pin Female Module Module Short Circuit Internal Status I/O Type Output Points Module Size Part No. Protection Bits 239-1713 NPN (Sinking) 16 – Optional Narrow TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 52...

  • Page 54: Analog I/O Modules

    Input Cutoff Frequency: 100 Hz Module Signal Type Input Points Output Points Short Circuit Protection Part No. 240-212 0 - 10V 240-213 0 - 10V 240-214 4 - 20mA 240-215 4 - 20mA TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 53...

  • Page 55: One Analog Input Per Connector - M12 Female Modules

    Low Alarm High Alarm Low Alarm (Optional) for Conn. D for Conn. D for Conn. C for Conn. C for Conn. B for Conn. B for Conn. A for Conn. A TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 54...

  • Page 56: One Analog I/O Per Connector - M12 Female Modules

    Low Alarm High Alarm Low Alarm (Optional) for Conn. D for Conn. D for Conn. C for Conn. C for Conn. B for Conn. B for Conn. A for Conn. A TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 55...

  • Page 57: I/O Module(S) Wiring Diagrams

    PNP Descriptions  Sourcing  Switching Positive  LOAD Negative Common NPN (Sinking) Input Connection Electric Sensor Type Mechanical Sensor Type PNP (Sourcing) Input Connection Mechanical Sensor Type Electric Sensor Type TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 56...
  • Page 58 G3 Series EtherNet/IP Technical Manual  I/O Module(s) Wiring Diagrams Continued NPN (Sinking) Output Connection PNP (Sourcing) Output Connection TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 57...

  • Page 59: Ethernet/Ip Tm Configuration And Mapping

    G3 Series EtherNet/IP Technical Manual  EtherNet/IP Configuration and Mapping EDS File The EDS file contains configuration information about the Numatics valve manifold. EDS files are available on the Numatics, Inc., website at www.numatics.com/fieldbus. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 58...

  • Page 60: Connecting To A G3 Series Ethernet/Ip

    Connecting to a G3 Series EtherNet/IP Node This section will discuss how to connect a computer to a G3 Series EtherNet/IP node. There are multiple ways to complete this task, so only two will be discussed. All computer commands are shown in Windows XP.
  • Page 61 Left click “OK” in the “Internet Protocol (TCP/IP) Properties” and “Local Area Connection” windows for the changes to take effect on the computer. Close out of any open windows. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 60...
  • Page 62 G3 Series EtherNet/IP Technical Manual  10. Once the IP address for the computer is known, you can set the IP address of the Numatics manifold using one of the methods described on page 67 . 11. Left click on “Run”. This will open up the “Run” window.
  • Page 63 G3 Series EtherNet/IP Technical Manual  14. Open a web browser on the computer and type in the IP address of the manifold. Ex. http://192.168.3.120 15. You have successfully connected a computer to a Numatics EtherNet/IP manifold. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3...

  • Page 64: Using The Functionality Of The G3 Series Ethernet/Ip

    Home To get to the Numatics “Home” page, open a web browser. In the URL line, type in the IP address of the manifold and press “Enter”. The Numatics “Home” page will appear. This page shows a picture of the Numatics EtherNet/IP nodes and a manifold.

  • Page 65: Node Configuration

    Once the changes have been made, left click on the “Update Configuration” button. The “Configuration Successfully Updated” window will appear. The Ethernet/IP node will reset in a few seconds, or the user may cycle power to enable the new configuration. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 64...

  • Page 66: I/O Force And Test

    Output forces can be applied using either the check boxes or “Output Byte Decimal Value”. Left click on “Send I/O data” to force the outputs on/monitor the inputs. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 65...

  • Page 67: Diagnostics

    “Serial Number”, “Firmware Revision”, and “Valve Diagnostic Table”. The “Valve Diagnostic Table” enables the user to check the status of the valve side outputs. Numatics.com The “Numatics.com” tab is a quick link to Numatics’ website. The computer must have internet access for this tab to be functional. TDG3EPTM1-1EN...

  • Page 68: Ip Address Configuration

    G3 Series EtherNet/IP Technical Manual  IP Address Configuration The IP address of the Numatics G3 EtherNet/IP node may be configured via several different methods: ™  DHCP/BOOTP  Integrated Web Page Configuration  Manual Configuration via DIP Switch  Graphical display DHCP / BOOTP The node is shipped from the factory with the DHCP/BOOTP feature enabled.

  • Page 69: Integrated Web Page Configuration

    G3 Series EtherNet/IP Technical Manual  Integrated Web Page Configuration The Numatics EtherNet/IP node has an integrated web server. This server can be accessed via any standard ™ web browser program. With the IP Address, the “Node Configuration” page for the node can be called up and the configuration parameters updated.
  • Page 70 G3 Series EtherNet/IP Technical Manual  Manual Configuration via DIP Switch Please see page 35 for Manual Configuration Module information and settings. Graphic Display Please see page 21 for graphical display settings TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 69...

  • Page 71: Configuration With Rslogix 5000

    Total output byte value from the physical manifold 150 (Decimal) or configuration. This is a minimum value. Larger Output 96 (Hexadecimal) values may be specified for future expansion purposes. 1 (Decimal) or Configuration 1 (Hexadecimal) TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 70...

  • Page 72: User Configurable Device Parameters

    G3 Series EtherNet/IP Technical Manual  User Configurable Device Parameters The Numatics’ G3 DeviceNet node allows the user to set many user options which define how the manifold behaves in certain instances. The following is a description of these device parameters. Settable Via Name Description...

  • Page 73: Communication Fault/Idle Mode Parameter

    If the attribute is set to hold last state, all of the outputs will hold their last state. Communication Fault Received Device Checks Turn OFF Communication Hold Last State All Outputs Fault Attribute Outputs Outputs Do Not De-Energize Change State TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 72...

  • Page 74: Ethernet/Ip Tm Mapping

    Diagnostic bits. The I/O size can vary greatly, due to the many physical configuration and user settable parameters combinations. The worksheet on page 74 will allow accurate sizing of the I/O data. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 73...

  • Page 75: Manifold And I/O Data Sizing Worksheet

    Total Input/Output Size Calculation Step Module Position Model Number Input Bytes (Rx) Output Bytes (Tx) Sub-Bus Byte Requirements: Optional Diagnostic Word: Valve Byte Requirements: Total Input and Output Bytes for Manifold TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 74...

  • Page 76: Discrete I/O Side

    Bit Mapping Rules The bit mapping for a G3 manifold varies with the physical configuration of the manifold. The following is a breakdown of the bit mapping rules associated with the Numatics valve manifold. Valve Side 1) Solenoid coil outputs are connected to the valve coils using the Z-Boards ™...
  • Page 77 3  051BB4Z2MN00061  1  G3EP102R0G32  0  1  1  240‐205  2  3  1  240‐212    ASSEMBLED  4  5  6  7  8  9  10  11  When the 14 End   When the 12 End   Solenoid is   Solenoid is   energized, the 4 port  energized, the 2 port   is pressurized   is pressurized  TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 76...
  • Page 78 The Comm. Module Diagnostic Bits, Sub-Bus Diagnostic Bits, Coil Status Bits and Power Status Bits are optional. The factory default condition is Diagnostic NOTE! bits enabled. These bits may be disabled to optimize the logical size of the manifold. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 77...
  • Page 79 0  1  1  AK3EF00003NDRM  3  051BA4Z2MN00061  2  3  3  051BB4Z2MN00061  4  5  1  G3EP100R0G32    ASSEMBLED  6  7  8  9  10  11  When the 14 End   When the 12 End   Solenoid is   Solenoid is   energized, the 4 port  energized, the 2 port   is pressurized   is pressurized  TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 78...
  • Page 80 The Comm. Module Diagnostic Bits, Sub-Bus Diagnostic Bits, Coil Status Bits and Power Status Bits are optional. The factory default condition is Diagnostic NOTE! bits are enabled. These bits may be disabled to optimize the logical size of the manifold TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 79...
  • Page 81 3  051BB4Z2MN00061  1  G3EP103D0G32  2  3  1  240‐205  4  5  1  240‐212  6  7  1  240‐203    ASSEMBLED  8  9  11  10  When the 12 End   When the 14 End   Solenoid is   Solenoid is   energized, the 2 port  energized, the 4 port   is pressurized   is pressurized  TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 80...
  • Page 82 Power Status Power Status Power Status (Optional) for Conn. H for Conn. G for Conn. F for Conn. E for Conn. D for Conn. C for Conn. B for Conn. A TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 81...
  • Page 83 1  G3EP102R0G32  9  8  1  240‐205  11  10  1  240‐212    ASSEMBLED      1  G3DS302D0DRM  1  240‐205  1  240‐205     ASSEMBLED  When the 14 End   When the 12 End   Solenoid is   Solenoid is   energized, the 4 port  energized, the 2 port   is pressurized   is pressurized  TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 82...
  • Page 84 Power Status Power Status Power Status (Optional) for Conn. H for Conn. G for Conn. F for Conn. E for Conn. D for Conn. C for Conn. B for Conn. A TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 83...
  • Page 85 7  6    ASSEMBLED  9  8      11  10  1  AK3EF00003NDRM  3  051BA4Z2MN00061  Valve Coil   3  051BB4Z2MN00061  Number  1  G3DS202R0DRM     ASSEMBLED  When the 12 End   When the 14 End   Solenoid is   Solenoid is   energized, the 2 port  energized, the 4 port   is pressurized   is pressurized  TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 84...
  • Page 86 Coil No. 30 Coil No. 29 Coil No. 28 Coil No. 27 Coil No. 26 Coil No. 25 Coil No. 24 (Optional) Status Status Status Status Status Status Status Status TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 85...

  • Page 87: Appendix

    Maximum 0.5 Amps per output. All output points are short circuit protected and Output Drivers have internal spike suppression. Operating Temperature for Electronic 23 to 114°F (-5 to 50°C) Components TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 86...

  • Page 88: Factory Default Settings

    Communication Method Full/Half Duplex (Auto Detect) Valve Side Output Bytes 4 Bytes (32 Allocated Valve Coil Outputs) Discrete I/O Side - I/O Bytes Self-Configuring based on the I/O modules installed. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 87...

  • Page 89: Troubleshooting

    PLC is in “Program” See pages 72. is not set to “Hold Last Output State”. mode. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 88...

  • Page 90: Glossary Of Terms

    Manual Configuration Module. A module that allows configurable parameters to be set manually via DIP switches and rotary switches. Not required if software configuration is used. Multicast A transmission where a packet is sent to all possible nodes of a certain subset. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 89...
  • Page 91 2 Bytes (16 bits) Circuit board installed in the valve manifold which electrically connects the valve solenoid to the electrical /electronics Z-Board interface. Available in single or double solenoid versions. TDG3EPTM1-1EN 05/09 Subject to change without notice www.numatics.com/g3 Page 90...

  • Page 92: Technical Support

    G3 Series EtherNet/IP Technical Manual  Technical Support For technical support, contact your local Numatics distributor. If further information is required, please call Numatics Inc. Technical Support Department at (248) 596-3333. Issues relating to network setup, PLC programming, sequencing, software related functions, etc. should be handled with the appropriate product vendor.

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