Page 1 ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I, 1.7.4.1 721G 821G Stage V Wheel Loader OPERATOR’S MANUAL Part number 51481759 edition English July 2019...
Page 2: Table Of Contents
Contents 1 GENERAL INFORMATION Note to the Owner ................1-1 Intended use.
Page 3 Arm pad ................3-36 Exterior controls Hood and Timed Disconnect Switches .
Page 4 Traveling on public roads ............. . . 5-5 Moving a disabled machine .
Page 5 Fuel filter (Initial) - Replace ............7-69 Hydraulic oil filter (Initial) - Replace .
Page 6 Hydraulic systems - Check ............7-128 Primary engine air filter - Replace .
Page 7: General Information
1 - GENERAL INFORMATION 1 - GENERAL INFORMATION###_1_### Note to the Owner LEIL19WHL0126FA Read this manual before you start the engine or operate the machine. If you need more information, see your autho- rized dealer. This manual contains important information about the safe operation, adjustment, and maintenance of your machine. Refer to the index at the back of this manual for locating specific items about your machine.
Page 8 1 - GENERAL INFORMATION LEIL18WHL1387FA DO NOT OPERATE or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely.
Page 9 1 - GENERAL INFORMATION PLEASE RECORD THE FOLLOWING INFORMATION Model Date Purchased This is the safety alert symbol. It is used with and without signal words to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.
Page 10: Intended Use
1 - GENERAL INFORMATION Intended use This wheel loader, with standard equipment and attachments is intended to be used for digging and general earth moving purposes such as land leveling, truck loading, and material rehandling. DO NOT use this machine for any application or purpose other than those described in this manual, decals, or other product safety information provided with the machine.
Page 11: Electro-Magnetic Compatibility (Emc)
• Ensure that each piece of non- CASE CONSTRUCTION equipment fitted to the machine bears the CE mark. • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine.
Page 12: Manual Scope And Required Training Level
Periodic service consists of activities that are necessary to maintain the expected life of the CASE CONSTRUC- This manual does not contain all the information that re- TION machine. These activities have defined intervals.
Page 13 1 - GENERAL INFORMATION must demonstrate the ability to operate and service the CASE CONSTRUCTION machine in a correct and safe manner.
Page 14: Metric And Imperial Units Abbreviations
1 - GENERAL INFORMATION Metric and imperial units abbreviations Typical applications Metric unit Imperial unit Name Symbol Name Symbol Area (Land area) acre hectare square meter m² square foot ft² square inch in² square millimeter mm² square inch in² Electricity milliampere milliampere ampere...
Page 15 1 - GENERAL INFORMATION Typical applications Metric unit Imperial unit Name Symbol Name Symbol Temperature (other than Thermodynamic) degrees Fahrenheit degrees Celsius °C °F Time hour hour minute minute second second Torque (includes Bending moment, Moment of force, and Moment of a couple) newton meter pound foot lb ft...
Page 16 1 - GENERAL INFORMATION Glossary Acronym Definition Active Catalyst Management American Petroleum Institute ASTM American Society for Testing and Material CCTV Closed-Circuit Television System European Community Clean Up Catalyst (DEF)/A ® IESEL XHAUST LUID German Industrial Standard Institute Diesel Oxidation Catalyst Diesel Particulate Filter Diagnostic Trouble Code Electronic Control Unit...
Page 17: Product Identification
1 - GENERAL INFORMATION Product identification Model, serial number, and year of manufacture Record the machine and part identification numbers. When ordering parts, obtaining information or assistance, always supply your dealer with the type and serial number of your machine or accessories. Keep a record of these numbers and your Manufacturer’s Statement of Origin in a safe place.
Page 18 1 - GENERAL INFORMATION Roll-Over Protective Structure (ROPS) The serial number plate is located inside the cab, under the operator’s seat at the left-hand side. LEIL16WHL1167AB Engine make and model Engine serial number The identification plates of the engine (1) and (2) are lo- cated on the engine oil pan.
Page 19 1 - GENERAL INFORMATION Transmission The serial number plate is on the transmission face plate. LEIL16WHL0083AA Axle The serial number plate is on the axle cross member. RCPH10WHL081AAH 1-13...
Page 20: Operator's Manual Storage On The Machine
1 - GENERAL INFORMATION Operator's manual storage on the machine The operator’s manual is storage in the cab. READ THIS MANUAL COMPLETELY and make certain you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability and load characteristics of this machine before you start to operate.
Page 21: Machine Orientation
1 - GENERAL INFORMATION Machine orientation The terms right-hand, left-hand, front, and rear are used in this manual to indicate the sides as they are seen from the operator's seat. 1. Front 2. Right-hand 3. Rear 4. Left-hand RCPH10WHL003BAH 1-15...
Page 22: Identification Of Machine Components
1 - GENERAL INFORMATION Identification of machine components LEIL19WHL0126FA 1. Roll Over Protection System (ROPS) cab 6. Articulation soft stop 2. Cab door handle 7. Bucket 3. Timed disconnect switch, hood raise switch and optional battery 8. Loader lift arms jump post 4.
Page 23 1 - GENERAL INFORMATION LEIL18WHL1387FA 1. Pre-cleaner 6. Handrail 2. Sliding access panel 7. Windshield washer bottle 8. Toolbox 3. Cab side window 4. Cab air filter door 9. Diesel Exhaust Fluid (DEF)/AdBlue® fill tank 5. Driving lights 10. Tail light 1-17...
Page 24 1 - GENERAL INFORMATION Waste Handler (WH) configuration LEIL18WHL1118FB 721G 1-18...
Page 25 1 - GENERAL INFORMATION LEIL19WHL0125FB 721G 1. Windshield guard 6. Rear articulation joint cover 2. Driving light guard 7. Transmission guard 3. Upper articulation cover 8. Fuel tank guard 4. Front chassis guard 9. Rear light guard 5. Front articulation joint cover 1-19...
Page 26 1 - GENERAL INFORMATION LEIL17WHL2018FB 821G 1-20...
Page 27 1 - GENERAL INFORMATION LEIL17WHL2017FB 821G 1. Windshield guard 6. Transmission guard 2. Driving light guard 7. Fuel tank guard 3. Chassis side cover 8. Front chassis guard 4. Front articulation joint cover 9. Upper articulation cover 5. Rear articulation joint cover 1-21...
Page 28: Ec Declaration Of Conformity
1 - GENERAL INFORMATION EC Declaration of Conformity The following page provides a facsimile copy of the “EC” Declaration of Conformity. The EC Declaration of Conformity is the manufacturer’s declaration about machine compliance to relevant EU provisions. Please keep the original document in a safe place.
Page 29 1 - GENERAL INFORMATION LEIL19WHL0584H 1-23...
Page 30 1 - GENERAL INFORMATION 1-24...
Page 31: Safety Information
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
Page 32: Personal Safety
2 - SAFETY INFORMATION Personal safety Most accidents involving machine operation and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual, the safety manual, and the safety signs on the machine before you operate or service the machine.
Page 33: Safety Rules
2 - SAFETY INFORMATION Safety rules • It is the responsibility of the operator to read and un- vests are no longer as highly visible as the original in- derstand the operator’s manual and other information tent. See the manufacturer’s recommendation. provided, and use the correct operating procedure.
Page 34 2 - SAFETY INFORMATION Getting on and off the machine • Inspect steps and hand holds to ensure they are in good working order. • Use the recommended hand holds and steps with at least three points of support when getting on and off the machine.
Page 35 2 - SAFETY INFORMATION Operating precautions • Check brakes, steering and other machine control de- • Use the recommended transport devices when travel- vices in accordance with the manufacturer’s instruc- ing on road. Proper lights, flashers, signals, and bea- tions prior to starting operation. Observe all gauges or cons may be required.
Page 36 2 - SAFETY INFORMATION • Do not operate the machine if you do not feel well. This can be dangerous for you and for the people around you. • Do not operate the machine when on certain medica- tions. • Do not operate the machine under the influence of al- cohol or drugs.
Page 37 2 - SAFETY INFORMATION Maintenance precautions • Do not attempt repairs unless trained. Refer to manuals • Hydraulic oil or diesel fuel leaking under pressure can and experienced repair personnel for help. penetrate the skin and cause infection or other injuries. To prevent personal injury, relieve all pressure before •...
Page 38 2 - SAFETY INFORMATION Fuel handling • Do not smoke or permit open flames while fueling or quirements. Diesel exhaust fluid or DEF/A ® is a near fueling operations. non-toxic aqueous urea solution. It chemically reduces NOx emissions from heavy duty diesel powered ma- •...
Page 39 2 - SAFETY INFORMATION Burn prevention • When the battery electrolyte is frozen, the battery can WARNING explode if you try to charge the battery or if you try to Battery acid causes burns. Batteries contain boost start and run the engine. To prevent the battery sulfuric acid.
Page 40 2 - SAFETY INFORMATION Hazardous chemicals • If you are exposed to, or come in contact with, you service the machine safely. Follow the information hazardous chemicals you can be seriously injured. in the SDS, on manufacturer's containers, as well as The fluids, lubricants, paints, adhesives, coolants, the information in this manual when servicing the ma- etc.
Page 41: Seat Belts
2 - SAFETY INFORMATION Seat belts WARNING Roll-over hazard! Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS) cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it is properly used and maintained.
Page 42: Support Strut And Service Link
2 - SAFETY INFORMATION Support strut and service link Support strut WARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the support strut from the storage position and place the strut onto the cylinder rod. Install the retaining bolt entirely into the strut.
Page 43 2 - SAFETY INFORMATION Transport service link WARNING Crushing hazard! Engage the safety lock link before service or transport. Failure to comply could result in death or serious injury. W1154A Park the machine on a level surface, lower the attachment to the ground, turn the engine off and set the parking brake before exiting the cab.
Page 44: Utility Safety
2 - SAFETY INFORMATION Utility safety WARNING Electrical shock hazard! Do not work under overhangs or electric wires. Do not work where there is a danger of sliding. Failure to comply could result in death or serious injury. W0215A Safety precautions must be followed when working near buried and overhead utility lines.
Page 45: Ecology And The Environment
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly. • Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your CASE CONSTRUCTION dealer or air-conditioning specialist has a special extractor for this purpose and can recharge the system properly.
Page 46: Hand Signals
2 - SAFETY INFORMATION Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signal person. Make perfectly sure that you and the signal person understand the signals to be used.
Page 47 2 - SAFETY INFORMATION Move away from me Wave hands back and forth (palms outward). LEEN11T0008AA Go this far LEEN11T0009AA All stop and hold LEEN11T0010AA Stop Move one hand back and forth. LEEN11T0011AA 2-17...
Page 48 2 - SAFETY INFORMATION Emergency stop Move both hands back and forth. LEEN11T0012AA Raise load or tool LEEN11T0013AA Lower load or tool LEEN11T0014AA Raise load or tool slowly LEEN11T0015AA 2-18...
Page 49 2 - SAFETY INFORMATION Lower load or tool slowly LEEN11T0016AA Turn machine left swing load left To stop movement, stop moving hand and make a fist. LEEN11T0017AA Turn machine right swing load right To stop movement, stop moving hand and make a fist LEEN11T0018AA Raise boom LEEN11T0019AA...
Page 50 2 - SAFETY INFORMATION Lower the boom LEEN11T0020AA Retract arm LEEN11T0021AA Extend arm LEEN11T0022AA Fill tool LEEN11T0023AA 2-20...
Page 51 2 - SAFETY INFORMATION Empty tool LEEN11T0024AA 2-21...
Page 52: Noise Emission
2 - SAFETY INFORMATION Noise emission Sound power level Guaranteed sound power level is determined according to European Directive 2000/14/EC. 721G LWA = 103 dB (A) 821G LWA = 104 dB (A) LEIL17WHL1704AB LEIL15WHL0468AA Only for 721G LEIL14WHL0550AA Only for 821G 2-22...
Page 53 2 - SAFETY INFORMATION Sound pressure level at operator's station LpA = 68 ± 2 dB (A) Equivalent continuous weighed sound pressure level in correspondence with the operator station with cab door and windows closed and fan of the heater/conditioner op- erating in second speed, measured on identical machine, in compliance with standard ISO 6396:2008.
Page 54: Vibration Levels
2 - SAFETY INFORMATION Vibration levels The level of vibrations transmitted to the operator depends mainly upon the conditions of the ground on which operations take place, the mode of operation of the machine and its equipment. Thus, the exposure to vibrations can be considerably reduced when the following recommendations are complied with: •...
Page 55: Safety Signs
2 - SAFETY INFORMATION Safety signs Decals WARNING Avoid injury! Make sure decals are perfectly legible. Clean decals regularly. Replace all damaged, missing, painted over, or illegible decals. See your dealer for replacement decals. When replacing parts bearing decals, be sure to put new decals on each new part. Failure to comply could result in death or serious injury.
Page 56 2 - SAFETY INFORMATION LEIL18WHL1081AA Location: support inside the operator’s compartment. See “Seat belts” – Chapter 2 in this manual for more information. WARNING Avoid crushing! Do not jump if machine tips. Use the seat belt. 386241A1 Failure to comply with this warning could result in death or serious injury.
Page 57 2 - SAFETY INFORMATION LEIL18WHL1082AA Location: right-hand operator's compartment window. This safety sign indicates that the window is the emergency exit. ISO decal number: 329051A1 329051A1 LEIL15WHL1866AA Location: right-hand support, inside the operator's compartment. WARNING Falling object hazard! Always check the attachment for proper engagement before using.
Page 58 2 - SAFETY INFORMATION LEIL17WHL1617AB Only for machine equipped with joystick steering. Location: left-hand armrest. WARNING Driving hazard! Do not use joystick steering when traveling on road. 48088662 Failure to comply with this warning could result in death or serious injury. ISO decal number: 48088662 LEIL15WHL0078AA Location: left-hand side of the machine, near the...
Page 59 2 - SAFETY INFORMATION LEIL15WHL0078AA Location: left-hand side of the machine. See “Support strut and service link” – Chapter 2 in this manual for more information. DANGER Crush hazard! Always install the lift arm support before maintenance 87546236 or repair. Failure to comply will result in death or serious injury.
Page 60 2 - SAFETY INFORMATION LEIL15WHL0078AA Location: left-hand side of the machine, near the articulation area. WARNING Run-over hazard! Block the wheels to prevent movement before disengaging the parking brake. 329050A1_ Failure to comply with this warning could result in death or serious injury.
Page 61 2 - SAFETY INFORMATION LEIL15WHL0078AA Location: left-hand side of the machine. See “Support strut and service link” – Chapter 2 in this manual for more information. WARNING Crush hazard! Always engage the service link before service or 329048A1_ transport. Failure to comply with this warning could result in death or serious injury.
Page 62 2 - SAFETY INFORMATION LEIL18WHL1084AA Location: right-hand side of the machine, near the articulation area. WARNING Crush hazard! Keep clear. Failure to comply with this warning could result in death 323695A1 or serious injury. ISO decal number: 323695A1 LEIL18WHL1085AA Only for machine equipped with remote jump start. Location: left-hand side of the machine.
Page 63 2 - SAFETY INFORMATION LEIL15WHL0068AA Location: front of the machine, under the bucket control cylinder. DANGER Crush hazard! Always install the support strut on the cylinder rod when the machine is used with the loader lift arms raised. 412426A1_1 Failure to comply with this warning will result in death or serious injury.
Page 64 2 - SAFETY INFORMATION LEIL18WHL1086AA 721G 8603095 LEIL18WHL1094AA 821G Only for machine equipped with grid heater. Location: air cleaner housing. WARNING Explosion hazard! Do not use ether. Failure to comply with this warning could result in death or serious injury. ISO decal number: 8603095 2-34...
Page 65 2 - SAFETY INFORMATION LEIL18WHL1087AA 721G 87488609_ LEIL18WHL1098AA 821G Location: left-hand side of the machine, near the fan shroud. WARNING Entanglement hazard! Keep clear or stop the engine before servicing. Failure to comply with this warning could result in death or serious injury.
Page 66 2 - SAFETY INFORMATION LEIL18WHL1087AA 721G 8603095 LEIL18WHL1098AA 821G Only for machine equipped with grid heater. Location: left-hand and right-hand side of the machine, near the fan shroud. WARNING Explosion hazard! Do not use ether. Failure to comply with this warning could result in death or serious injury.
Page 67 2 - SAFETY INFORMATION LEIL18WHL1088AA 721G 388113A1_ LEIL18WHL1095AA 821G Location: rear of the engine compartment, on the fan guard. WARNING Entanglement hazard! Keep clear or stop the engine before servicing. Failure to comply with this warning could result in death or serious injury.
Page 68 2 - SAFETY INFORMATION LEIL18WHL1089AA 721G 87488609_ LEIL18WHL1096AA 821G Location: right-hand side of the machine, near the fan shroud. WARNING Entanglement hazard! Keep clear or stop the engine before servicing. Failure to comply with this warning could result in death or serious injury.
Page 69 2 - SAFETY INFORMATION LEIL18WHL1089AA 721G 87488619_ LEIL18WHL1096AA 821G Location: right-hand side of the engine compartment, on the fan guard. DANGER Unexpected movement! Start the engine from the operator's seat. Transmission must be in neutral. Failure to comply will result in death or serious injury. ISO decal number: 87488619 2-39...
Page 70 2 - SAFETY INFORMATION LEIL17WHL2066AB Location: access compartment on the top of the machine, behind the cab. WARNING Entanglement hazard! Keep clear or stop the engine before servicing. Failure to comply with this warning could result in death 87488609_ or serious injury. ISO decal number: 87488609 LEIL17WHL2066AB Location: access compartment on the top of the...
Page 71 2 - SAFETY INFORMATION LEIL17WHL2066AB Location: access compartment on the top of the machine, behind the cab. Informational decal: hydraulic oil ISO decal number: 395895A1 395895A1 LEIL17WHL2065AB Location: access compartment on the top of the machine, behind the cab. NOTE: only with optional use of biodegradable hydraulic oil, the P/N 47482423 replaces the P/N 395895A1 decal.
Page 72 2 - SAFETY INFORMATION LEIL17WHL2061AB Location: at the bottom side of cab door NOTE: only with optional use of biodegradable hydraulic Informational decal: biodegradable hydraulic oil 47482423_A ISO decal number: 47482423 LEIL17WHL2067AB Location: access compartment on the top of the machine, behind the cab.
Page 73 2 - SAFETY INFORMATION LEIL17WHL1321AA Location: rear side of the machine. DANGER Run-over hazard! Keep clear of the machine. Failure to comply with this warning will result in death or serious injury. 328753A1_ ISO decal number: 328753A1 2-43...
Page 74 2 - SAFETY INFORMATION LEIL17WHL1322AA Location: left-hand and right-hand side of the engine hood. WARNING Moving parts! When the machine or its equipment are moving, do not place limbs or parts of the body in the engine 87741372_1 compartment to prevent the risk of amputation. Failure to comply with this warning could result in death or serious injury.
Page 75 2 - SAFETY INFORMATION 47880081 LEIL16WHL1538AA Only for Zbar - XR version. Location: left-hand and right-hand side of the bell crank. WARNING Avoid injury! Never get on the bucket. A fall from the bucket or other equipment of the machine can cause injury or death. Failure to comply with this warning could result in death or serious injury.
Page 76 2 - SAFETY INFORMATION 47880081 LEIL18WHL1181AA 721G Only for XT version. Location: left-hand and right-hand side of the lift arm. WARNING Avoid injury! Never get on the bucket. A fall from the bucket or other equipment of the machine can cause injury or death. Failure to comply with this warning could result in death or serious injury.
Page 77 2 - SAFETY INFORMATION Informational decals LEIL18WHL1083AA Location: inner side of the timed disconnect switch compartment door (left-hand side of the machine). Informational decal: timed disconnect switch ISO decal number: 47795303 47795303_ LEIL18WHL1285AA Location: inner side of the fluid drain compartment (left-hand side of the machine).
Page 78 2 - SAFETY INFORMATION LEIL18WHL1302AA Location: plate of the transmission fill tube (right-hand side of the machine). Informational decal: transmission oil level ISO decal number: 8602227 8602227 LEIL15WHL0096AA Location: cooling box near the hydraulic fluid gauge and access door (left-hand side of the machine). Informational decal: hydraulic fluid temperature level.
Page 79 2 - SAFETY INFORMATION LEIL18WHL1088AA Only for 721G Location: rear of the engine compartment, on the fan guard. Informational decal: maintenance intervals. 48014397 ISO decal number: 48014397 LEIL18WHL1095AA Only for 821G Location: rear of the engine compartment, on the fan guard.
Page 80 2 - SAFETY INFORMATION LEIL17WHL1321AA Location: front and rear side of the machine. Informational decal: tie down the machine only from the tie down points identified by this decal. See “Transporting the machine” – Chapter 5 in this manual for more information. 84409663_ ISO decal number: 84409663 LEIL17WHL1323AA...
Page 81 2 - SAFETY INFORMATION LEIL17WHL1321AA Location: rear side of the machine. Informational decal: hitch weight. ISO decal number: 251501A1 251501A1_1 LEIL17WHL1318AA Location: engine hood. Informational decal: do not step on the engine hood. Failure to comply could result in death or serious injury. ISO decal number: E134402 134402 2-51...
Page 82 2 - SAFETY INFORMATION LEIL17WHL1319AA Location: rear window of the cab. Informational decal: speed limit. ISO decal number: 76048337 76048337_ For German market this informational decal is located on the rear window and on the both sides of the cab. LEIL16WHL1540AB 2-52...
Page 83 2 - SAFETY INFORMATION LEIL16WHL2693AB Location: engine compartment, on the air conditioning compressor. WARNING Explosion hazard! Air-conditioning refrigerant boils at -26 °C (-15 48014541 °F)! -NEVER expose any part of the air-condition- ing system to a direct flame or excessive heat. -NEVER disconnect or disassemble any part of the air-conditioning system.
Page 84 2 - SAFETY INFORMATION 2-54...
Page 85: Controls And Instruments
3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform Proper entry and exit WARNING Fall hazard! Clean the steps and access handles to remove all traces of grease, oil, mud, and ice (in winter). Failure to comply could result in death or serious injury. W0139A Steps and hand holds Use the steps and hand holds to get down from or get...
Page 86 3 - CONTROLS AND INSTRUMENTS WARNING Fall hazard! Always lock the cab doors in the full open or full closed position before using the handrails on the doors. Failure to comply could result in death or serious injury. W0133A Cab door Use the key to lock or unlock the cab door from outside the machine.
Page 87: Operator's Seat
3 - CONTROLS AND INSTRUMENTS Operator's seat Overview WARNING Loss of control hazard! DO NOT make seat adjustments while the machine is in motion. All seat adjustment should be made with the machine stationary and the parking brake applied. Failure to comply could result in death or serious injury. W0293A Standard operator seat –...
Page 88 3 - CONTROLS AND INSTRUMENTS Variable damper adjustment Turn the knob clockwise to increase the dampening. If the weight adjustment range is too far off for the operator, you will not notice a difference using the adjustable damper. LEIL16WHL1387AB Backrest adjustment Lift up the handle and move the backrest to the desired position.
Page 89 3 - CONTROLS AND INSTRUMENTS Headrest (Optional) The seat is equipped at the top with provisions for an op- tional headrest. LEIL16WHL1391AB...
Page 90 3 - CONTROLS AND INSTRUMENTS Optional operator seat – Air suspension, heated seat Console Fore/Aft adjustment Lift up the handle and adjust the control carrier equipment forward or backward as required. LEIL17WHL1486AB Weight adjustment Use the lever to increase or decrease the weight resis- tance.
Page 91 3 - CONTROLS AND INSTRUMENTS Backrest adjustment Lift up the handle and move the backrest to the desired position. Release the handle to lock in position. LEIL16WHL1427AB Armrest angle adjustment Turn the knob to raise or lower the armrest to the desired position.
Page 92 3 - CONTROLS AND INSTRUMENTS Headrest (Optional) The seat is equipped at the top with provisions for an op- tional headrest. LEIL16WHL1429AB...
Page 93 3 - CONTROLS AND INSTRUMENTS Optional premium operator seat – Air sus- pension, heated seat Console Fore/Aft adjustment Lift up the lever and adjust the control carrier equipment forward or backward as required. LEIL17WHL1487AB Height and weight adjustment Push or pull the lever fully up or down to adjust the seat height.
Page 94 3 - CONTROLS AND INSTRUMENTS Seat depth adjustment Lift handle up and move the cushion to the desired posi- tion. Release the handle to lock the cushion in place. LEIL17WHL1488AB Seat cushion angle adjustment Lift up on the handle and move the seat to the desired angle.
Page 95 3 - CONTROLS AND INSTRUMENTS Lumbar adjustment Turn the knob to adjust both the height and curvature of the backrest cushion. LEIL16WHL1401AB Seat heating Use the rocker switch to activate the seat heating for cold weather comfort. LEIL16WHL1402AB Headrest (Optional) The seat is equipped at the top with provisions for optional headrest.
Page 96: Forward Controls
3 - CONTROLS AND INSTRUMENTS Forward controls Front console LEIL17WHL1058EB 1. Signal indicator Four-way flasher and turn signal indicator (green) The indicator lamps will flash when the operator signals a turn or when the operator activates the four-way flashers. Caution master indicator (yellow) The indicator illuminates when a critical or non-critical warnings appear on the multifunction display.
Page 97: Steering Column
3 - CONTROLS AND INSTRUMENTS Steering column WARNING Hazard to bystanders! Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.
Page 98 3 - CONTROLS AND INSTRUMENTS Transmission control lever Use the transmission control lever to shift the transmission gears from first gear through drive. Turn the transmission control lever away from you to select a higher gear. Turn the lever toward you to select a lower gear. Also use this control lever to put the transmission in FORWARD, NEUTRAL, and REVERSE (F-N-R): •...
Page 99: Pedal Controls
3 - CONTROLS AND INSTRUMENTS Pedal controls Brake pedal When pushed, the brake pedal actuates the machine brakes. NOTE: the pedal works in conjunction with the transmis- sion declutch switch or POWERINCH for more efficient braking. See “Loader functions – Declutch switch" – Chapter 4 in this manual for further information.
Page 100 3 - CONTROLS AND INSTRUMENTS Right-hand brake pedal (Optional) An additional right brake pedal can be added, allowing both the left and right pedal to be locked together. Braking can be performed from either pedal. LEIL16WHL1270AB 3-16...
Page 101: Joystick Steering
3 - CONTROLS AND INSTRUMENTS Joystick steering WARNING Driving hazard! If the hydraulic pilots are disengaged, the joystick steering remains active. Always disengage the joystick steering when not in use. Failure to comply could result in death or serious injury. W0449A WARNING Driving hazard! Limit the use the Joystick Steering System (JSS) at speeds above 20 km/h (12.4 mph).
Page 102 3 - CONTROLS AND INSTRUMENTS Joystick steering armrest installation The joystick steering armrest (1) is installed at the left- hand side of the operator seat. Standard operator seat (mechanical suspension) Optional operator seat (air suspension, heated) LEIL16WHL1436AA Optional premium operator seat (air suspension, heated) LEIL16WHL1437AA 3-18...
Page 103 3 - CONTROLS AND INSTRUMENTS WARNING Driving hazard! Check all controls and safety devices in a safe, open area before starting work. Failure to comply could result in death or se- rious injury. W0248A Joystick steering enabled (green) When joystick steering has been enabled, the joystick steering indicator on the Liquid Crystal Display (LCD) will illuminate.
Page 104: Right-Hand Side Controls
3 - CONTROLS AND INSTRUMENTS Right-hand side controls Overview LEIL17WHL1587FB 1. Multifunction keypad 7. Power outlet socket 12 V 2. Ignition switch 8. Backup alarm cancel (optional) 9. Horn 3. Control lever (joystick) 4. Arm pad 10. Arm pad release 5.
Page 105 3 - CONTROLS AND INSTRUMENTS 1. Multifunction keypad Refer to “Multifunction keypad” – Chapter 3 of this manual to the multifunction keypad operations. 2. Ignition switch The ignition switch has four positions: A. OFF position In this position, all switch-controlled current is OFF. Turn the key to OFF to stop the engine.
Page 106 3 - CONTROLS AND INSTRUMENTS 5. Cup holder A cup holder is located at the rear part of the right-hand console. This area can also be used to accommodate the optional ashtray. LEIL16WHL1279AB 6. USB and AUX ports USB and AUX ports are located in the lower part of the right-hand console.
Page 107 3 - CONTROLS AND INSTRUMENTS 9. Horn Press the switch to activate the horn. LEIL17WHL1593AB 10. Arm pad release Lift arm pad to raise. Rotate lever to release and lower. LEIL16WHL1305AB 11. Automatic lubrication button (optional) If the machine is equipped with an automatic lubrication system, at any time the operator can press this button to manually start a grease cycle.
Page 108: Multifunction Keypad
3 - CONTROLS AND INSTRUMENTS Multifunction keypad LEIL16WHL1124FB NOTE: all multifunction keypad buttons are momentary switches with LED indicator of current status. When the LED is ON the corresponding function is activated. 1. Parking brake Press the parking brake button to engage/disengage the parking brake on the transmission output shaft.
Page 109 3 - CONTROLS AND INSTRUMENTS 5. Auxiliary F-N-R Press the auxiliary F-N-R button to enable/disable the auxiliary F-N-R switch located on the joystick or next to the single axis levers. See Chapter 4 for further information. LED color: green. 6. Auto shift Press the auto shift button to enable/disable the automatic operation mode for the transmission.
Page 110 3 - CONTROLS AND INSTRUMENTS 13. Float Press the float button to enable/disable the float function. This function allows the bucket to automatically move to the float position. See Chapter 4 for further information. LED color: green. 14. Hydraulic functions lock-out Press the hydraulic functions lock-out button to lock/unlock all hydraulic functions (except steering).
Page 111: Control Lever Operation
3 - CONTROLS AND INSTRUMENTS Control lever operation 1. Lift arm and bucket control Two function valve - one control lever (joy- stick) Lift arm and bucket control (1) A. FLOAT - When in the FLOAT position, the loader bucket floats across the rough ground.
Page 112 3 - CONTROLS AND INSTRUMENTS Two function valve - two control levers Bucket Control (1) A. DUMP B. ROLLBACK A - B. AUTOMATED BUCKET METERING – used to im- prove material metering out of the bucket at a consistent rate. To engage automated functionality, move the joy- stick rapidly back and forth from “A”...
Page 113 3 - CONTROLS AND INSTRUMENTS Three function valve - one control lever (joy- stick) with one auxiliary function Lift arm and bucket control (1) A. DUMP B. ROLLBACK A - B. AUTOMATED BUCKET METERING – used to im- prove material metering out of the bucket at a consistent rate.
Page 114 3 - CONTROLS AND INSTRUMENTS Three function valve - three control levers Bucket Control (1) A. DUMP B. ROLLBACK A - B. AUTOMATED BUCKET METERING – used to im- prove material metering out of the bucket at a consistent rate. To engage automated functionality, move the joy- stick rapidly back and forth from “A”...
Page 115 3 - CONTROLS AND INSTRUMENTS Four function valve - one control lever (joy- stick) with two auxiliary functions Lift arm and bucket control (1) A. DUMP B. ROLLBACK A - B. AUTOMATED BUCKET METERING – used to im- prove material metering out of the bucket at a consistent rate.
Page 116 3 - CONTROLS AND INSTRUMENTS 2. Auxiliary F-N-R switch The F-N-R function of the transmission control lever may be moved to the loader control lever for operating effi- ciency. The auxiliary F-N-R switch (1) is located on the joystick or next to the control levers. All the following steps are required to use this transmis- sion shift function: 1.
Page 117 3 - CONTROLS AND INSTRUMENTS LEIL16WHL1290AA 6. Press the auxiliary F-N-R button located on the right- hand side console. The indicator light on the button will illuminate when activated. 7. Press the parking brake button to release the parking brake. 8.
Page 118 3 - CONTROLS AND INSTRUMENTS 3. Kick-down button You can use the kick-down button (1) to shift down through the gears in single steps. Each time you press the kick-down button (1), the transmission will shift down one gear range until the first gear is reached. Once the kick-down button (1) has been pressed down, the transmission maximum gear allowed is lowered.
Page 119: Parking Brake
3 - CONTROLS AND INSTRUMENTS Parking brake WARNING Run-over hazard! Apply the parking brake before leaving the cab. Failure to comply could result in death or serious injury. W1390A Parking brake button Make sure the machine has come to a complete stop before applying the parking brake.
Page 120: Arm Pad
3 - CONTROLS AND INSTRUMENTS Arm pad Adjust the arm pad to a comfortable height to operate the loader control levers. Adjustment lever To lower the arm pad (1), pull up the lever (2). Adjust the arm pad to a comfortable height. To raise, pull up on the arm pad (1).
Page 121: Exterior Controls
3 - CONTROLS AND INSTRUMENTS Exterior controls Hood and Timed Disconnect Switches WARNING Automatic closure! Keep your hands and body and all personnel clear of the machine hood as it closes. Failure to comply could result in death or serious injury. W0048A Hood switch The hood switch is located on the left-hand side of the...
Page 122 3 - CONTROLS AND INSTRUMENTS Manual hood opening WARNING Crushing hazard! The hood is extremely heavy. When manually raising the hood, use suitable blocking equipment and watch for sharp edges on machine. Failure to comply could result in death or serious injury. W0049B If the machine has no power or the battery is too low for the hood switch to function...
Page 123 3 - CONTROLS AND INSTRUMENTS Jump post (optional) Battery jump posts are located inside the hood opening and timed disconnect switch compartment. The positive and negative posts allow a booster battery to be used, if necessary, to start the machine or to raise the hood. NOTE: see “Auxiliary battery connections - Check - Jump post (optional)”...
Page 124 3 - CONTROLS AND INSTRUMENTS Timed disconnect switch ON The timed disconnect switch in ON position energizes the entire electrical system. When the timed disconnect switch is ON and the key switch is OFF, the dome lamp, horn, stop lamps, four-way flashers, and rotary light beacon are powered and functional.
Page 125 3 - CONTROLS AND INSTRUMENTS Battery isolator 1. The vehicle is equipped with a battery isolator that sup- plies battery power to the vehicle. The battery isola- tor is controlled by the vehicle controller and the timed disconnect switch located at the rear of the machine in the battery box.
Page 126: Display
3 - CONTROLS AND INSTRUMENTS Display Display description LCD multifunction display The Liquid Crystal Display (LCD) multifunction display is located above the multifunction keypad. Information will be displayed on the LCD as directed by the operator or automatically by machine operations. The screen offers prompts to assist the operator when pro- gramming machine functions and/or performing diagnos- tics.
Page 127 3 - CONTROLS AND INSTRUMENTS The top section of the screen displays the indicators: Secondary steering pressure indicator (red) Brake pressure indicator (red) Engine grid heater lamp indicator (orange) High beam lamp indicator (blue) Low fuel level (orange) Parking brake indicator (red) Stop master indicator (red, critical) Caution master indicator (yellow, non-critical) Joystick steering indicator (green)
Page 128 3 - CONTROLS AND INSTRUMENTS MAIN MENU After the key switch has been turned to ON, the operator or service technician may use the main menu to adjust the machine configurations to working conditions, to test components, to view faults that may have occurred, or to select preferences.
Page 129 3 - CONTROLS AND INSTRUMENTS DISPLAY OPERATION Navigation through the Liquid Crystal Dis- play (LCD) multifunction display screens A keypad is located on the right-hand external border of the display. Use this keypad to move from one screen to another, to choose various selections, to monitor the machine func- tions, and to retrieve information.
Page 130 3 - CONTROLS AND INSTRUMENTS First screen: • Engine speed • Vehicle speed • Fuel Level • DEF/A ® level • Engine hours • Battery voltage LEIL15WHL0520AA Second screen: • Engine coolant temperature • Engine oil temperature • DEF/A ® temperature •...
Page 131 3 - CONTROLS AND INSTRUMENTS Trip Use the keypad on the right-hand of the display to select the key to access to the “Trip” screen. LEIL15WHL0630AA The screen displays: • Trip A • Trip B To reset the trip screen, select desired Trip A (1) or B (2). Press and hold the confirm key (3).
Page 132 3 - CONTROLS AND INSTRUMENTS Rearview backup camera NOTE: the CCTV (Closed-Circuit Television System) as- sembled on the machine has one rear camera and the monitor is configured to provide a reverse image. Use the keypad on the right-hand of the display to select the key to activate the rearview backup camera.
Page 133 3 - CONTROLS AND INSTRUMENTS Machine Settings Use the keypad on the right-hand of the display to select the key to access to the “Machine settings” screens. Selections at the setting menu include: • Engine • Transmission • Display • Fan (if equipped) •...
Page 134 3 - CONTROLS AND INSTRUMENTS Economy Auto Shutdown / Economy Timer This optional feature allows the operator to turn the econ- omy auto engine shutdown ON or OFF along with setting the shutdown intervals ( 5 – 60 min) in five minute incre- ments.
Page 135 3 - CONTROLS AND INSTRUMENTS Display Use the keypad on the right-hand of the display to select the key to switch to the “Display” settings. LEIL18WHL1215AA → Display selections Units Day Brightness Night Brightness LEIL15WHL0529AA Language Date LEIL15WHL0530AA Digital clock LEIL15WHL0531AA 3-51...
Page 136 3 - CONTROLS AND INSTRUMENTS Use the keypad on the right-hand of the display to select the key to switch to the “Fan” settings. LEIL18WHL1216AA → Fan selections Auto Fan Fan Reverser Interval Fan Reverser Duration LEIL15WHL0532AA Joystick Steering Use the keypad on the right-hand of the display to select the key to switch to the “Joystick Steering”...
Page 137 3 - CONTROLS AND INSTRUMENTS Aux Hydraulics Use the keypad on the right-hand of the display to select the key to switch to the “Auxiliary Hydraulics” settings. LEIL18WHL1218AA → Aux Hydraulics selections Aux 1 Flow Control LEIL15WHL0534AA Lighting Use the keypad on the right-hand of the display to select the key to switch to the “Lighting”...
Page 138 3 - CONTROLS AND INSTRUMENTS MACHINE SERVICE Use the keypad on the right-hand of the display to select the key to access to the “Machine service” screens. Items and selections in this menu are: • Maintenance • Sensor Status • Calibration Settings •...
Page 139 3 - CONTROLS AND INSTRUMENTS Fuel Pre-filter: • Service Intervals Hrs: 500 h • Time to Service: (hours remaining until service is due) LEIL16WHL0962AA Fuel Filter: • Service Intervals Hrs: 500 h • Time to Service: (hours remaining until service is due) LEIL16WHL0963AA DEF/A ®...
Page 140 3 - CONTROLS AND INSTRUMENTS Manual Catalyst Management Conditions to be satisfied to start the Manual Catalyst Management (MCM): • Park the machine in a safe area to accommodate hot exhaust • Parking brake is applied • Engine is running •...
Page 141 3 - CONTROLS AND INSTRUMENTS Engine Breather Filter: Service Intervals Hrs: 1000 h Time to Service: (hours remaining until service is due) LEIL16WHL0969AA Front & Rear Axle Fluid: Service Intervals Hrs: 1000 h Time to Service: (hours remaining until service is due) LEIL16WHL1307AA Transmission Fluid &...
Page 142 3 - CONTROLS AND INSTRUMENTS Hydraulic Oil & Filter: Service Intervals Hrs: 2000 h Time to Service: (hours remaining until service is due) LEIL16WHL0973AA Engine Air Filters: Service Intervals Hrs: 2000 h Time to Service: (hours remaining until service is due) LEIL16WHL0974AA SCR Supply Module Filter: Service Intervals Hrs: 4000 h...
Page 143 3 - CONTROLS AND INSTRUMENTS Sensor Status Use the keypad on the right-hand of the display to select the key to switch to the “Sensor Status” screens. LEIL16WHL0930AA → Engine Throttle Pedal Idle Validation Switch SCR Upstream Temperature SCR Downstream Temperature Doc Upstream Temperature DEF/A ®...
Page 144 3 - CONTROLS AND INSTRUMENTS → Hydraulics Hydraulic Oil Temperature Front Brake Accumulator Pressure Rear Brake Accumulator Pressure Brake Valve Supply Pressure Service Brake Pressure Brake Pedal Position LEIL16WHL0891AA → EH (Electro-Hydraulic) Controls Bucket Angle Boom Angle Boom Joystick Position Bucket Joystick Position AUX1 Joystick Position AUX2 Joystick Position...
Page 145 3 - CONTROLS AND INSTRUMENTS → Joystick Steering JSS Flow Command Steering Wheel Speed JSS Activation Switch JSS Armrest Switch JSS Joystick Position LEIL16WHL0895AA Calibration Settings Use the keypad on the right-hand of the display to select the key to switch to the “Calibration Settings” screens. LEIL16WHL0874AA →...
Page 146 3 - CONTROLS AND INSTRUMENTS Transmission clutch calibration in progress LEIL17WHL0953AA Transmission clutch calibration is successful. Select “Done” to exit. Restart the machine. LEIL17WHL0954AA → Parking Brake Test Conditions to be satisfied to start the parking brake test: • Turn On parking brake •...
Page 147 3 - CONTROLS AND INSTRUMENTS When the parking brake test is ON, carry out the following steps: • Depress the accelerator pedal to floor • If machine moves forward (parking brake worn), the test failed; service parking brake • If machine remains stationary, test passed Select “Done”...
Page 148 3 - CONTROLS AND INSTRUMENTS → Inch Pedal Calibration (5 speed only) Conditions to be satisfied to start the inch pedal calibra- tion: • Key Switch ON with Engine NOT Running • Place Transmission in Neutral • Turn On Parking Brake Select “Start”...
Page 149 3 - CONTROLS AND INSTRUMENTS Inch pedal calibration is successful. Select “Done” to exit. LEIL17WHL1643AA → Fan Test Fan Test selection: • 70% • 100% Select “Start” to proceed with the Fan Test. LEIL17WHL1634AA Fan Test is in progress. Fan speed is displayed. Select “Done”...
Page 150 3 - CONTROLS AND INSTRUMENTS Ride Control Test is in Progress. Ride Control Valve status is displayed. Select “Done” to exit. LEIL17WHL1052AA → Auxiliary Steering Pump Test Conditions to be satisfied to start the auxiliary steering pump test: • Key Switch ON with Engine NOT Running •...
Page 151 3 - CONTROLS AND INSTRUMENTS → Display (Example) This page shows the following information regarding the display controller: • Software Version Number • Hardware Part Number • Software Part Number • Serial Number LEIL17WHL1637AA Diagnostic Trouble Codes Use the keypad on the right-hand of the display to select the key to switch to the “Diagnostic Trouble Codes”...
Page 152 3 - CONTROLS AND INSTRUMENTS → Keypad Diagnostics This page shows the button icons of the multifunction key- pad. When keypad button is pressed, the corresponding button on the display is highlighted. LEIL18WHL1282AA Security Use the keypad on the right-hand of the display to select the key to switch to the “Security”...
Page 153 3 - CONTROLS AND INSTRUMENTS 2. Assign a default or custom name to the passcode. LEIL16WHL1548AA 3. Enter a 4-digit passcode. LEIL16WHL1549AA The passcode is created successfully. LEIL16WHL1546AA → Delete Passcode Delete Passcode tab lists all the created passcodes along with associated names.
Page 154 3 - CONTROLS AND INSTRUMENTS Select the passcode to delete from the system and con- firm. LEIL16WHL1551AA 3-70...
Page 155 3 - CONTROLS AND INSTRUMENTS Access level summary Features Basic User Advanced User Administrator Start Lockout Trip computer Machine Status Information Machine Settings - Engine Machine Settings - Transmission Machine Settings - Display Machine Settings - Fan Machine Settings - Joystick Steering Machine Settings - Aux Hydraulics Machine Service - Maintenance Machine Service -Sensor Status Info...
Page 156: Status And Warning Icons
3 - CONTROLS AND INSTRUMENTS Status and warning icons LEIL15WHL0519FB Indicators The multifunction display will check each monitored system when you turn the key switch to the ON position. All lights will illuminate, and the warning alarm will sound for 3 s. At the end of this check all monitored systems will return to normal operation.
Page 157 3 - CONTROLS AND INSTRUMENTS 5. Low fuel level (orange) The indicator illuminates when the tank is almost empty. 6. Parking brake indicator (red) This indicator illuminates when the parking brake is applied. 7. Stop master indicator (red, critical) The Stop Master Indicator is a critical warning display.
Page 158 3 - CONTROLS AND INSTRUMENTS Display Description Corrective Action DEF/A ® level is less than 5% of tank volume ( 0% will be DEF/A ® displayed). Up to 65% Refill DEF/A ® immediately and reset the system by cycling the Level, Tank torque reduction and EMPTY, Power...
Page 159 3 - CONTROLS AND INSTRUMENTS 8. Caution master indicator (yellow, non-critical) The caution master indicator is a non-critical warning display. See the “Non-critical warnings” table. When the caution master indicator is ON, change the operating method, schedule a shutdown for maintenance, or if the condition persists, contact your dealer.
Page 160 3 - CONTROLS AND INSTRUMENTS Display Description Corrective action Engine start required to perform the system reset. Start Engine to Validation re-start counter check Emission See your local authorized dealer for repair. is enabled Follow the System instructions on the machine display.
Page 161 3 - CONTROLS AND INSTRUMENTS Resetting the Selective Catalytic Reduction (SCR) system After a failure or warning has been set, the SCR system must perform automatic tests to determine if failures or warnings have been resolved. There are two categories of system warnings: 1.
Page 162 3 - CONTROLS AND INSTRUMENTS Inducement and validation re-starts LEIL14WHL0394HA 3-78...
Page 163 3 - CONTROLS AND INSTRUMENTS Validation re-start procedure LEIL15WHL0608HA 3-79...
Page 164 3 - CONTROLS AND INSTRUMENTS 9. Joystick steering indicator (if equipped, green) The indicator illuminates when the joystick steering function is active. 10. Differential lock indicator (green) The indicator illuminates when the automatic differential lock function is enabled via multifunction keypad. 11.
Page 165 3 - CONTROLS AND INSTRUMENTS 17. Engine coolant temperature gauge The engine coolant temperature gauge indicates the coolant temperature of the engine. When the engine coolant temperature continues to increase and the gauge moves into the red zone, the warning alarm sounds continuously. The stop master indicator turns red.
Page 166 3 - CONTROLS AND INSTRUMENTS (DEF)/A ® instrumentation warning IESEL XHAUST LUID Your machine is equipped with a warning system to inform the operator of the DEF/A ® level, system malfunc- tions and engine power loss that may result from the SCR system for reducing exhaust emissions. OPERATING NORMAL NORMAL...
Page 167: Climate Controls
3 - CONTROLS AND INSTRUMENTS Climate controls Climate controls LEIL16WHL1307FB NOTE: the figure shows the climate control panel for machines equipped with air-conditioning; for machines with heater only, the control (2) is missing. 1. Fan Turn the control (1) clockwise for higher fan speed and adjust the control to the desired speed. The blower fan switch has five positions: OFF, 1, 2, 3, and 4.
Page 168 3 - CONTROLS AND INSTRUMENTS 4. Heated mirror Push the rocker switch (4) to turn the heated mirror function ON. This feature allows to heat the external mirrors and keeps the operator’s field of vision clear of ice, frost, freezing rain. 5.
Page 169: Cab Air Louvers
3 - CONTROLS AND INSTRUMENTS Cab air louvers Main air louvers The louvers on the front console direct air flow toward the operator or toward the front window for defrosting. To get maximum air flow on the window, close all other louvers and turn the blower fan to the highest speed.
Page 170: Windows
3 - CONTROLS AND INSTRUMENTS Windows Windows Window lever To open the window, turn the lever (1) up to release it from the block retainer (2). To keep the window wide open, swing the window until it locks against the cab. LEIL15WHL0539AB You can keep the window partially open by inserting the lever (1) within the slot (3) on the block retainer (2).
Page 171 3 - CONTROLS AND INSTRUMENTS Emergency exit You can use the right-hand window of the cab as an emer- gency exit. Be proactive and open and close the emer- gency window exit as a safety measure to become famil- iar with its operation. LEIL15WHL0500AB Front sunblind The machine is equipped with a front sunblind.
Page 172: Internal Cab Lights
3 - CONTROLS AND INSTRUMENTS Internal cab lights Cab lights Press the map light button (1) to turn ON/OFF the right- hand cab light (2). LEIL15WHL0544AB Press the dome lamp to turn ON/OFF the left-hand cab light. LEIL16WHL1330AB 3-88...
Page 173: Follow Me Home Lights
3 - CONTROLS AND INSTRUMENTS Follow Me Home Lights The Follow Me Home Lights (FMHL) provide illumination when the operator gets out from cab and are activated when the operator works in dark conditions. The Follow Me Home Lights work with: •...
Page 174 3 - CONTROLS AND INSTRUMENTS The follow home me function is selected via display by set- ting the “Lighting” parameter in “Machine settings”–“Light- ing” screen to ON. LEIL18WHL1091AA From this screen the operator can also set the follow me home interval within a range of 30 s to 300 s in 30 s inter- vals (default value 60 s).
Page 175: Operating Instructions
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit Before starting the engine WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. MAKE SURE THAT EVERY OPERATOR: -is instructed in the safe and proper use of this machine. -reads and understands the operator's manual for this machine.
Page 176: Starting The Unit
4 - OPERATING INSTRUCTIONS Starting the unit Starting the engine WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. MAKE SURE THAT EVERY OPERATOR: -is instructed in the safe and proper use of this machine. -reads and understands the operator's manual for this machine. -reads and understands ALL safety signs on the machine.
Page 177 4 - OPERATING INSTRUCTIONS Starting the engine 5. Keep all non-authorized personnel clear of the area. Sound the horn to alert others of your intent to start WARNING the engine. Turn the key switch to the START position until the engine starts, then release the key. Equipment failure could cause accident or in- jury! NOTICE: the starter has an automatic cut-out to pro-...
Page 178: Operating In Extreme Temperatures
4 - OPERATING INSTRUCTIONS Operating in extreme temperatures Operating the machine in hot climates 1. Keep the coolant at the correct level in the coolant 4. Clean all dirt and debris from the radiator, cooler, and reservoir and in the radiator. engine area.
Page 179 4 - OPERATING INSTRUCTIONS (DEF)/A ® IESEL XHAUST LUID • After engine warm-up, to unlock all hydraulic functions press the hydraulic functions lock-out button on the During cold weather conditions, it is normal for the multifunction keypad. At this time, place the lift arm into DEF/A ®...
Page 180: Operating The Machine
4 - OPERATING INSTRUCTIONS Operating the machine Starting and stopping the loader 1. Remove the transport/service link from the locked po- sition, and secure the transport/service link in the work (unlocked) position. LEIL16WHL0047AA 2. Place the timed disconnect switch into the ON position. RCPH10WHL106AAH 3.
Page 181 4 - OPERATING INSTRUCTIONS 5. Make certain the area is clear of all non-authorized personnel. Sound the horn to warn those around the work area of your intentions. 6. Insert the key into the ignition switch and turn it into the ON position.
Page 182: Stopping The Unit
4 - OPERATING INSTRUCTIONS Stopping the unit Stopping the machine WARNING Unexpected movement! Always engage the parking brake and switch off the engine before exiting the machine. Failure to comply could result in death or serious injury. W0209A 1. Stop the machine on hard, level ground and place the transmission control lever in NEUTRAL.
Page 183 4 - OPERATING INSTRUCTIONS 5. Turn the timed disconnect switch to the OFF position, close and lock the compartment. RCPH10WHL106AAH...
Page 184: Moving The Unit
4 - OPERATING INSTRUCTIONS Moving the unit Enabling the Auxiliary F-N-R switch LEIL16WHL1127EA You can enable the auxiliary F-N-R switch located on the joystick or next to the single axis levers after the following conditions have been completed: 1. the transmission controller is in NEUTRAL (left-hand side of the steering column); 2.
Page 185: Ride Control
4 - OPERATING INSTRUCTIONS Ride control Ride control is an optional feature that increases the ride comfort of the wheel loader over all types of terrain with either an empty or loaded bucket. Ride control allows faster speeds during operation, resulting in increased productivity and operator comfort. Ride control will also reduce shock loads to the wheel loader for reduced tire flex, structural fatigue and vibration, resulting in longer component life and reduced costs.
Page 186: Control Levers
4 - OPERATING INSTRUCTIONS Control levers Two function valve - one control lever (joystick) NOTE: this page shows the basic joystick positions. See “Loader functions” - Chapter 4 in this manual for re- turn-to-dig, bucket height control, return-to-travel and float functions.
Page 187 4 - OPERATING INSTRUCTIONS Two function valve - two single axis levers NOTE: this page shows the basic two control lever posi- tions. See “Loader functions” - Chapter 4 in this manual for re- turn-to-dig, bucket height control, return-to-travel and float functions.
Page 188 4 - OPERATING INSTRUCTIONS Three function valve - one control lever (joy- stick) with one auxiliary function NOTE: this page shows the basic joystick with one auxil- iary control function positions. See “Loader functions” - Chapter 4 in this manual for re- turn-to-dig, bucket height control, return-to-travel and float functions.
Page 189 4 - OPERATING INSTRUCTIONS RCPH10WHL045BAH 4-15...
Page 190 4 - OPERATING INSTRUCTIONS Three function valve - three single axis levers NOTE: this page shows the basic three control lever po- sitions. See “Loader functions” - Chapter 4 in this manual for re- turn-to-dig, bucket height control, return-to-travel and float functions.
Page 191 4 - OPERATING INSTRUCTIONS RCPH10WHL045BAH 4-17...
Page 192 4 - OPERATING INSTRUCTIONS Four function valve - one control lever (joy- stick) with two auxiliary functions NOTE: this page shows the joystick with two auxiliary con- trol function positions. See “Loader functions” - Chapter 4 in this manual for re- turn-to-dig, bucket height control, return-to-travel and float functions.
Page 193 4 - OPERATING INSTRUCTIONS RCPH10WHL045BAH 4-19...
Page 194: Auxiliary Forward, Neutral, Reverse (F-N-R) Switch
4 - OPERATING INSTRUCTIONS Auxiliary Forward, Neutral, Reverse (F-N-R) switch Auxiliary F-N-R switch (1) for all joystick and single axis lever applications. FORWARD NEUTRAL REVERSE LEIL16WHL1288AB LEIL16WHL1331AA LEIL16WHL1303AA LEIL16WHL1302AA 4-20...
Page 195 4 - OPERATING INSTRUCTIONS LEIL16WHL1290AA To actuate the auxiliary F-N-R switch, fulfill the following conditions: 1. Machine stopped 2. Engine running 3. Auxiliary F-N-R Switch (1) in NEUTRAL (N) 4. Transmission control lever in NEUTRAL LEIL16WHL1468AA 5. Release the parking brake. LEIL16WHL1125AA 4-21...
Page 196 4 - OPERATING INSTRUCTIONS When steps 1 through 5 have been completed, you can press the auxiliary F-N-R button on keypad to activate the auxiliary F-N-R switch. The indicator light of the button will illuminate. The auxiliary F-N-R switch will be deactivated and F-N-R control will default back to the standard transmission control lever if: 1.
Page 197: Transmission Automatic Mode
4 - OPERATING INSTRUCTIONS Transmission automatic mode Automatic mode operation Press the auto shift button on the multifunction keypad to put the transmission in the automatic mode. Automatic shifting mode When the transmission is in the automatic mode, the transmission will start out in second gear, and automat- ically shift up until the gear selected has been reached.
Page 198: Loader Functions
4 - OPERATING INSTRUCTIONS Loader functions Loader function buttons 1. Return-to-dig 2. Height control 3. Return-to-travel 4. Float Press the relevant button to engage or disengage all these four loader functions. When the green LED indicator lights up, the corresponding loader function is activated. You cannot engage the return-to-travel function and the float function simultaneously.
Page 199 4 - OPERATING INSTRUCTIONS Bucket height control Use the bucket height control to automatically stop the loader arms at the height selected while traveling upward. To enable the bucket height control press the button (2). The green LED indicator lights up to indicate that the func- tion is active.
Page 200 4 - OPERATING INSTRUCTIONS Return-to-travel Use the return-to-travel function to automatically stop the loader bucket while traveling downward at the carry height selected. To enable the return-to-travel function, press the return-to-travel button (3). The green LED indicator lights up to indicate that the func- tion is active.
Page 201 4 - OPERATING INSTRUCTIONS Return-to-dig and Return-to-travel The operator can actuate the return-to-dig and the return- to-travel functions simultaneously as follows: 1. Press the corresponding buttons (1) and (3) on the multifunction keypad to activate the functions; the green LED indicators light up to indicate that the functions are active.
Page 202 4 - OPERATING INSTRUCTIONS Float Use the float function to let the loader bucket float across the rough ground. This opens the valve at the rod and base end of the cylinder so hydraulic oil can freely flow on each end of the cylinder (the front and the rear chambers of the loader arm cylinders begin communicating).
Page 203 4 - OPERATING INSTRUCTIONS Loader control The joystick is connected to a hydraulic accumulator through a pressure reducing valve. The purpose of the reducing valve and accumulator combination is: • to allow the operator to lower the loader arms if the en- gine stops with the loader arms raised •...
Page 204 4 - OPERATING INSTRUCTIONS Declutch switch (4-speed only) Declutch can increase the speed of the lift arms by tem- porarily removing the load of the transmission from the engine. It is often used by operators while approaching a truck with a full bucket. The declutch switch will decouple the transmission from the engine when brake pressure is sensed, allowing more engine power for hydraulics.
Page 205 4 - OPERATING INSTRUCTIONS Auxiliary hydraulic connection (if equipped) WARNING Escaping fluid! Do not disconnect hydraulic quick coupler under pressurized conditions. Make sure all hydraulic pressure is removed from the system before disconnecting hydraulic quick coupler. Failure to comply could result in death or serious injury. W0095A Your wheel loader may be equipped with an auxiliary hy- draulic system.
Page 206 4 - OPERATING INSTRUCTIONS One or two rollers on the joystick or one additional lever control the flow to the auxiliary hydraulic connection points on the lift arms. LEIL16WHL1331AA LEIL16WHL1290AA LEIL16WHL1302AA 4-32...
Page 207 4 - OPERATING INSTRUCTIONS Engine coolant heater (if equipped) The right-hand side of the engine block has a connection for installing an optional grid heater. See your authorized dealer for this cold weather option. LEIL19WHL0130AB The left-hand side of the engine block has a connection for installing an optional 240 V cooler heater.
Page 208 4 - OPERATING INSTRUCTIONS 4-34...
Page 209: Transport Operations
5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Recovery transport Safety rules WARNING Crushing hazard! Engage the safety lock link before service or transport. Failure to comply could result in death or serious injury. W1154A WARNING Driving hazard! Know all rules, regulations, laws, and required safety equipment for transporting or operating this ma- chine on a road or highway.
Page 210: Transporting The Machine
5 - TRANSPORT OPERATIONS Transporting the machine Transporting the machine on trailer NOTICE: make certain that the truck and the trailer are adequate for the machine. The truck, the trailer, and the machine must be equipped with the correct safety equip- ment for transport.
Page 211 5 - TRANSPORT OPERATIONS 10. Securely fasten the chains to the left-hand and right- hand rear tie down holes and the trailer. Tie down de- cals indicate the tie down locations on the machine. LEIL17WHL1321AA 11. Securely fasten the chains around the left-hand and right-hand side of the loader arm.
Page 212 5 - TRANSPORT OPERATIONS Transporting the machine by rail or ship Transport by rail or ship is subject to specific regulation. Consult an approved organization. Lifting the machine LEIL17WHL1325FA Lifting hooks Always place the articulation transport service link in the locked position prior to lifting. Lift the wheel loader using the four lifting attachment points identified on the machine by the lift hook symbol.
Page 213: Traveling On Public Roads
5 - TRANSPORT OPERATIONS Traveling on public roads Comply with all road regulations CAUTION WARNING Driving hazard! Driving hazard! Never drive on public roads with any mecha- When traveling on public roads, only use the nisms engaged. headlights and hazard warning lights. Failure to comply could result in minor or NOT use the work lights.
Page 214 5 - TRANSPORT OPERATIONS Lights and visual signal lights (conventional lights) LEIL17WHL1256FB LEIL16WHL2614FB for Z-Bar models...
Page 215 5 - TRANSPORT OPERATIONS LEIL16WHL2615FB for XR models Low/high beam 12. Front license plate Position lights 13. Horn Front turn lights 14. Front panel red and white Side turn lights 15. 40 km/h speed limit decal Rear position 16. External rear mirror Rear red reflectors 17.
Page 216 5 - TRANSPORT OPERATIONS Lights and visual signal lights (LED lights) LEIL17WHL1254FB LEIL16WHL2614FB for Z-Bar models...
Page 217 5 - TRANSPORT OPERATIONS LEIL16WHL2615FB for XR models Low/high beam 12. Front license plate Position lights 13. Horn Front turn lights 14. Front panel red and white Side turn lights 15. 40 km/h speed limit decal Rear position 16. External rear mirror Rear red reflectors 17.
Page 218 5 - TRANSPORT OPERATIONS LEIL17WHL1252EB Adjust the angle of the lights beams of the low-beam lights downward so that the lights meet the ground. The maxi- mum distance between the teeth or segment of the bucket and the ground is 10 m (32.8 ft). 5-10...
Page 219 5 - TRANSPORT OPERATIONS On-road regulations Equipment locking devices when traveling on road • Equipment and accessories blocked; The controls of the equipment working system hydraulic • Cutting edges and teeth protected; circuits are hydraulically locked by a lever, to prevent un- •...
Page 220: Moving A Disabled Machine
5 - TRANSPORT OPERATIONS Moving a disabled machine WARNING Misuse hazard! Towing is a delicate maneuver that is always carried out at the risk of the user. The manufacturer's warranty does not apply to incidents or accidents that occur during towing. Where possible, carry out the repairs at the site.
Page 221 5 - TRANSPORT OPERATIONS Releasing parking brake on stalled machine DANGER Run-over hazard! Be aware that the parking brake does not op- erate when it is manually disengaged. When parked, chock wheels to prevent machine movement. Repair parking brake as soon as possible if it fails.
Page 222 5 - TRANSPORT OPERATIONS 5-14...
Page 223: Working Operations
6 - WORKING OPERATIONS 6 - WORKING OPERATIONS###_6_### Preparing for work Operating tips WARNING Impact hazard! Bucket edge or teeth can catch on frozen surfaces or buried objects during surface scraping opera- tions. Before operation, inspect the area for hazardous objects. Operate the machine at slow speed around objects.
Page 224 6 - WORKING OPERATIONS Scraping operation When scraping hard or frozen surfaces, the bucket must be level and flat to the surface. Operate the machine at a slow speed. LEIL16WHL0037AB Transport and carry operation The bucket must be in the rollback position and the bottom of the bucket must not be more than 305 –...
Page 225 6 - WORKING OPERATIONS Operating the machine in water WARNING Driving hazard! Do not operate the machine in a fast flowing stream. Fast flowing water can cause you to lose control of the machine. Failure to comply could result in death or se- rious injury.
Page 226: Changing Loader Attachments
6 - WORKING OPERATIONS Changing loader attachments Attachment quick coupler pin engagement (if equipped) WARNING Crushing hazard! Always use approved attachments. Make sure the attachment is compatible with the machine mount- ing system. Failure to comply could result in death or serious injury. W0183A WARNING Falling object hazard!
Page 227 6 - WORKING OPERATIONS Quick coupler WARNING Escaping fluid! Do not disconnect hydraulic quick coupler under pressurized conditions. Make sure all hydraulic pressure is removed from the system before disconnecting hydraulic quick coupler. Failure to comply could result in death or serious injury. W0095A The attachment quick coupler system and coupler bucket will give your machine increased versatility and function.
Page 228: Coupling To The Attachment
6 - WORKING OPERATIONS Coupling to the attachment WARNING Falling object hazard! Before starting the machine, make sure the coupler switch is in the locked position. Failure to comply could result in death or serious injury. W0931B WARNING Falling object hazard! Always visually inspect coupler locking pins for proper engagement.
Page 229 6 - WORKING OPERATIONS 4. Roll back the coupler with attachment to align the at- tachment pin holes with coupler locking pins. LEIL15WHL1831AA 5. Press the coupler engagement button to extend the locking pins. Once the locking pins are fully extended, the red light goes out and the green light turns on.
Page 230: Uncoupling The Attachment
6 - WORKING OPERATIONS Uncoupling the attachment WARNING Avoid injury and/or machine damage! Before disconnecting the couplers, you must: • Lower the connected attachments. • Stop the engine, • Turn the key switch to the ON position, • Move the control levers forward and backward to discharge pressure from the hydraulic system. Failure to comply could result in death or serious injury.
Page 231 6 - WORKING OPERATIONS 4. After visually inspecting the locking pins to ensure they are fully retracted, rest the attachment firmly and safely on the ground. LEIL15WHL1832AA 5. Roll the coupler forward and down, while slowly back- ing away from the attachment, to remove the upper male portion of the coupler from the upper female por- tion of the attachment.
Page 232 6 - WORKING OPERATIONS Buckets Use only attachments recommended and approved by CASE CONSTRUCTION. The manufacturer’s liability will be denied in case of unapproved modification. Bucket with cutting edge LEIL15WHL1833AA Bucket with teeth LEIL15WHL1834AA NOTE: bolt on edge segments between teeth available from service parts.
Page 233: Joystick Steering Operation
6 - WORKING OPERATIONS Joystick steering operation WARNING Driving hazard! Check all controls and safety devices in a safe, open area before starting work. Failure to comply could result in death or serious injury. W0248A WARNING Driving hazard! Always use the primary steering when traveling on a public road or highway. The left armrest must be raised and in a locked position during travel.
Page 234 6 - WORKING OPERATIONS Joystick steering armrest adjustment The left-hand armrest equipped with optional joystick steering controls can be adjusted for operator comfort. To adjust the height of the armrest, use the lever (1). Lower or raise the armrest into the desired position. For tilt adjustment, loosen the knob (2), then tilt the arm- rest into the desired position.
Page 235 6 - WORKING OPERATIONS Joystick steering control lever WARNING Driving hazard! Use caution when steering with the joystick steering control. Abrupt movements of the joystick steer- ing control could cause the machine to articulate more sharply than acceptable. Take necessary pre- cautions.
Page 236 6 - WORKING OPERATIONS Joystick steering activation The joystick steering switch is a two position rocker switch for activation/deactivation of the joystick steering func- tion. The joystick steering switch is located on the joystick steering console. LEIL16WHL1406AA The joystick steering indicator on the display will illumi- nate, indicating that the machine steering is operated with the joystick.
Page 237 6 - WORKING OPERATIONS Joystick steering speed select To select the most suitable speed for the operation to be performed when using the joystick steering, access the “Machine Settings” menu and select “Joystick Steering” at the settings screen. LEIL18WHL1217AA Choose one of the three available speed ranges: slow, medium or fast.
Page 238 6 - WORKING OPERATIONS Steering with joystick control The machine will travel in the direction in which the joy- stick steering control lever is moved (left/right). When the joystick steering control lever is released, it will return to the neutral, center position. Use caution when turning the machine, as the machine can turn sharply if the joystick steering control lever is used abruptly.
Page 239: Maintenance
7 - MAINTENANCE MAINTENANCE###_7_### General information Servicing WARNING Improper operation or service of this machine can result in an accident. Read and understand the SAFETY INFORMATION Section before you perform any maintenance, ser- vice, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.
Page 240 7 - MAINTENANCE Hour meter The hour meter enables service operations to be sched- uled. Its hourly indications are the same as those of a clock when the engine is running. Servicing intervals are carefully calculated to guarantee safe and efficient machine operation. Be sure to carry out all the servicing operations properly as defined in this manual.
Page 241: Releasing Pressure In The Hydraulic System
7 - MAINTENANCE Releasing pressure in the hydraulic system WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries. Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the engine off, turn the key on, and move the hydraulic control lever through all movements several times to relieve residual pressure in the system.
Page 242 7 - MAINTENANCE 3. Operate the joystick from right-hand to left-hand and front to rear approximately a dozen times. Turn the ignition key to the OFF position. 4. Pump the brakes approximately 30 times to bleed the accumulators. LEIL16WHL1286AA 5. Relieve the pressure in the Ride control accumulator (if equipped) with the manual bleeder valve located on the top of the ride control valve.
Page 243: General Specification - Diesel Fuel
(if equipped). Fuel conditioner Diesel fuel conditioner is available from your CASE CON- • Separate moisture from the fuel STRUCTION dealer. Instructions for the use of the fuel •...
Page 244: Biodiesel - Biodiesel Fuels
• B20: indicates the blend of 20% biodiesel and 80% are NOT APPROVED at any blend in any CASE CON- diesel fuels. Do not use. STRUCTION product. Biodiesel fuel has several positive features in comparison...
Page 245 EN 590 or #2 conditions for biodiesel fuel handling and maintenance diesel fuel is used. will not be covered for Warranty by CASE CONSTRUC- TION. NOTE: If storage for longer than 6 months is necessary,...
Page 246: Fluids And Lubricants
(cold weather) Technical specifications SAE 0W-40 API CJ-4 CASE CONSTRUCTION specifications MAT3521 Type of alternative engine oil CASE AKCELA UNITEK PLUS SAE 10W-40 Technical specifications SAE 10W-40 API CK-4 CASE CONSTRUCTION specifications MAT 3571 Type of alternative engine oil CASE AKCELA UNITEK PLUS SAE 0W-40...
Page 247 ES-BS001 Total capacity (*) 41.3 L (43.6 US qt) Grease fittings, as required CASE AKCELA MOLY GREASE CASE CONSTRUCTION specifications MAT3550 Grade C NOTICE: (*) some liters always remain in the DEF/A ® reservoir. This allows for correct functioning of the wheel loader components.
Page 248 (cold weather) Technical specifications SAE 0W-40 API CJ-4 CASE CONSTRUCTION specifications MAT3521 Type of alternative engine oil CASE AKCELA UNITEK PLUS SAE 10W-40 Technical specifications SAE 10W-40 API CK-4 CASE CONSTRUCTION specifications MAT 3571 Type of alternative engine oil CASE AKCELA UNITEK PLUS SAE 0W-40...
Page 249 7 - MAINTENANCE Grease fittings, as required CASE AKCELA MOLY GREASE CASE CONSTRUCTION specifications MAT3550 Grade C NOTICE: (*) some liters always remain in the DEF/A ® reservoir. This allows for correct functioning of the wheel loader components. DO NOT overfill the DEF/A ®...
Page 250 NOTE: the use of an engine oil pan heater or an engine coolant heater may be required when operating temperatures are in winter or arctic conditions. Transmission oil viscosity/Temperature range CASE AKCELA NEXPLORE™ FLUID CASE F200A HYDRAULIC FLUID -40 °C -30 °C...
Page 251 7 - MAINTENANCE Hydraulic oil - Brake oil viscosity/Temperature range CASE AKCELA HYDRAULIC EXCAVATOR FLUID -40 °C -30 °C -20 °C -10 °C 0 °C 10 °C 20 °C 30 °C 40 °C 50 °C -40 °F -22 °F -4 °F 14 °F...
Page 252 For the initial filling, we use only: PANOLIN HLP SYNTH VG 46 This synthetic hydraulic fluid has been tested by CASE CONSTRUCTION and approved for use in our ma- chines. A changeover from mineral hydraulic fluid to this biodegradable hydraulic fluid can, however, be made at a later date.
Page 253 Transmission component oil Extreme pressure oil must be used for enclosed trans- mission components. Choose an oil that is manufactured for your climate/temperature conditions such as CASE AKCELA NEXPLORE™ FLUID. See the charts at the be- ginning of this section.
Page 254 OIL has a maximum engine oil service change interval of 400 h. NOTE: do not put any Performance Additive or other addi- tive in the sump. Oil change intervals shown in this man- ual are based on tests carried out utilizing CASE CON- STRUCTION lubricants. 7-16...
Page 255: Engine Cooling System
In the case that the customer may have topped off an OAT coolant system with conventional coolant, follow the “Wash- ing of the cooling system” on the next page to attain the full benefit of the coolant.
Page 256 You can identify OAT coolant by its yellow color. Also, the decal shown is located near the fill point of the cooling system whenever the factory fill is CASE AKCELA ACT- IFULL™ OT EXTENDED LIFE COOLANT. This decal is available in three different sizes. See the table below for the associated part numbers.
Page 257: Automatic Lubrication System
7 - MAINTENANCE Automatic lubrication system The wheel loaders can be equipped with a centralized lubrication system, that delivers controlled amounts of grease to multiple locations on the machine at pre-set time intervals ( 30 min by default). The automatic lubrication system consists of: •...
Page 258 7 - MAINTENANCE The figure shows a schematic of the automatic lubrication layout with the location of the grease application points. LEIL17WHL1677FB (1) pump with reservoir (2/B), (2/F), (3/G), (3/M) Lift cylinder pins (2) distributor (3/A), (3/I) Rear axle trunnion (3) distributor (3/B), (3/J) Articulation joints (2/A), (2/D), (2/E) Bucket fittings...
Page 259 7 - MAINTENANCE LEIL17WHL1665H 721G 7-21...
Page 260 7 - MAINTENANCE LEIL17WHL1665H 821G 7-22...
Page 261 7 - MAINTENANCE When the key is turned to ON position, the green and red LED's (2), (3) illuminate on the control panel (1) of the pump. After about 1.5 s, both lights go off to confirm the correct operation of the system. NOTICE: do not act on the control panel of the pump;...
Page 262: Selective Catalytic Reduction (Scr) - Overview
7 - MAINTENANCE Selective Catalytic Reduction (SCR) - Overview Diesel Exhaust Fluid (DEF)/AdBlue® instrumentation warning ATTENTION: the fuel system, exhaust after-treatment system, and engine on your machine are designed and built to government emissions standards. Tampering by dealers, customers, operators, and users is strictly prohibited by law.
Page 263 7 - MAINTENANCE Display Description Corrective Action DEF/A ® level is less than 5% of tank volume ( 0% will be DEF/A ® displayed). Up to 65% Refill DEF/A ® immediately and reset the system by cycling the Level, Tank torque reduction and EMPTY, Power key switch OFF then ON.
Page 264 7 - MAINTENANCE Caution master indicator (yellow, non-critical) The caution master indicator is a non-critical warning display. See the “Non-critical warnings” table. When the caution master indicator is ON, change the operating method, schedule a shutdown for maintenance, or if the condition persists, contact your dealer. The “Non-critical warnings”...
Page 265 7 - MAINTENANCE DEF/AdBlue® level faults, failures, and engine power loss levels LEIL15WHL0607HA 7-27...
Page 266 7 - MAINTENANCE DEF/AdBlue® quality faults, failures, and engine power loss levels LEIL15WHL0609HA 7-28...
Page 267 7 - MAINTENANCE DEF/AdBlue® technical faults LEIL14WHL0392HA 7-29...
Page 268 • If the same failure is detected three consecutive times within 40 h of engine operation, maximum engine power loss will remain active after engine restart until the system is repaired. • Please contact your authorized CASE CONSTRUCTION dealer for service. 7-30...
Page 269: Selective Catalytic Reduction (Scr) System
7 - MAINTENANCE Selective Catalytic Reduction (SCR) system What is Selective Catalytic Reduction (SCR)? Your machine is equipped with additional components to comply with national and local exhaust emissions require- ments. The main components of the SCR system include the SCR catalyst, the Diesel Oxidation Catalyst (DOC) the Diesel Exhaust Fluid (DEF)/AdBlue®...
Page 270 7 - MAINTENANCE Finding Diesel Exhaust Fluid (DEF)/AdBlue® Your CASE CONSTRUCTION dealer is fully equipped to accommodate all your DEF/A ® needs. CASE CONSTRUCTION Toll free number: 00800 2273 7373 Country Toll free fax Local number E-mail Italy 02 44412 342 (0039) La chiamata è...
Page 271 7 - MAINTENANCE Case Construction Country Toll Number Spoken Language Luxembourg 0044 2030245588 English (00352) Denmark 0044 2030245588 English (0045) Netherlands 0044 2030245588 English (0031) Portugal 0044 2030245588 English (00351) Poland 0044 2030245588 English (0048) Norway 0044 2030245588 English (0047)
Page 272 7 - MAINTENANCE Selective Catalytic Reduction (SCR) main components Supply Module (SM) The Supply Module (SM) (1) contains a pump which with- draws the DEF/A ® fluid from the DEF/A ® tank (2). The DEF/A ® fluid is then directed to the dosing module connected to the Diesel Oxidation Catalyst (DOC).
Page 273 7 - MAINTENANCE Selective Catalytic Reduction (SCR) Is composed by: Selective Catalytic Reduction on Filter (SCRoF) (1) The Selective Catalytic Reduction on Filter (SCRoF) (1) is located at the inlet of the SCR catalyst (2). In the SCRoF occurs the physical filtration of the the Particulate Matter (PM) and the reaction of the exhaust gas.
Page 274 7 - MAINTENANCE Selective Catalytic Reduction (SCR) system description LEIL18WHL1066FA Exhaust gas flow Coolant line DEF/A ® line Components Sensors (1) Air filter (13) Intake air humidity and temperature sensor (2) Engine (14) DEF/A ® quality sensor (3) Engine Control Unit (ECU) (15) DEF/A ®...
Page 275 7 - MAINTENANCE DEF/A ® fluid freezes at -11 °C (12 °F). A DEF/A ® fluid level and temperature sensor (15) is installed in the tank and the instrument cluster displays those levels. The DEF/A ® quality sensor (14) monitors the quality of the DEF/A ®...
Page 276 7 - MAINTENANCE Service After a proper shutdown of the Tier 4B (final), Stage IV and Stage V vehicle, the Supply Module can remain in a deactivated status for up to four months under the following conditions: • Store the vehicle in a dry environment, non-salty environment, and clean environment. •...
Page 277 7 - MAINTENANCE Cold weather handling • Your machine is equipped with an internal tank heater to thaw frozen DEF/A ®. Your machine will still function until the DEF/A ® begins to flow. The SCR system will then function normally. NOTE: you may notice a slight reduction in engine torque in high demand situations until the DEF/A ®...
Page 278 7 - MAINTENANCE Catalyst management Your machine is programmed with different modes to manage various types of accumulation in the catalyst. Active Catalyst Management (ACM) This mode is fully executed by the engine controller. Active Catalyst Management happens automatically as needed during vehicle operation.
Page 279 The engine owner has responsibility to perform all the required maintenance listed in the Owner's Manual. CASE CONSTRUCTION will not deny an emission warranty claim solely because no record of maintenance exists; however,...
Page 280 • Claims involving the inspection or reconditioning of units after storage or prior use. • Repairs arising from service performed by agents not approved by CASE CONSTRUCTION. • Repairs arising from any unauthorized modification to the product or the use of non- CASE CONSTRUCTION parts, implements or attachments.
Page 281 7 - MAINTENANCE MANUFACTURER'S WARRANTY COVERAGE: The 2014 and later heavy-duty off-road engines are warranted for 5 years or 3000 hours, whichever comes first. If any emission-related part on your engine is defective, the part will be repaired or replaced. OWNER'S WARRANTY RESPONSIBILITIES: •...
Page 282 NOTICE: while any company can perform necessary maintenance or repairs on your equipment, [Brand] strongly recommends that you use only authorized CASE CONSTRUCTION dealers and products that meet the given speci- fications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals.
Page 283 • Ground drive slip • Engine RPM during operation NOTE: the “typical” consumption is only a guideline to verify proper function of the SCR system. CASE CONSTRUC- TION recommends to fill the DEF/A ® tanks at every fuel refilling interval.
Page 284: Maintenance Planning
7 - MAINTENANCE Maintenance planning Maintenance chart Cleaning Change fluid Grease Replace Check Drain fluid Maintenance action Page no. Daily inspection Daily inspection 7-48 Every 10 hours Engine oil level - Check 7-54 Every 50 hours Bucket/attachment fittings - Grease 7-55 Machine fittings - Grease 7-56...
Page 285: Maintenance Action
7 - MAINTENANCE Cleaning Change fluid Grease Replace Check Drain fluid Maintenance action Page no. Front and rear axle oil - Change 7-117 Every 1500 hours Transmission oil - Change 7-119 Transmission oil filter - Replace 7-121 Transmission breather - Cleaning 7-123 Every 2000 hours Hydraulic oil - Change...
Page 286: Daily Inspection
7 - MAINTENANCE Daily inspection Daily inspection WARNING Improper operation or service of this machine can result in an accident. Read and understand the SAFETY INFORMATION Section before you perform any maintenance, ser- vice, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.
Page 287 7 - MAINTENANCE After starting the engine • Did the engine start correctly? Are the exhaust fumes normal? Any strange noises? • Check for abnormal noise on the hydraulic compo- nents. • Check for water, fuel, or oil leaks on the components. •...
Page 288 7 - MAINTENANCE 4. Battery access – left-hand side LEIL18WHL1085AA 5. Engine hood switch – left-hand side LEIL18WHL1083AA 6. Engine oil, coolant, hydraulic oil remote drain cover (if equipped) – left-hand side LEIL17WHL1597AB 7. Coolant fill – upper side of the cooling box RCPH10WHL139AAH 7-50...
Page 289 7 - MAINTENANCE 8. Hydraulic fill – under the A/C condenser LEIL18WHL1174AA 9. Hydraulic fluid gauge – left-hand side panel for cooler access. RCPH10WHL102AAH 10. Windshield fluid bottle access – right-hand side LEIL15WHL0651AB 7-51...
Page 290 7 - MAINTENANCE 11. Main control valve access – front side LEIL18WHL1182AA 721G LEIL18WHL1152AA 821G 12. Electro-hydraulic control valve access – front side LEIL18WHL1182AA 721G 7-52...
Page 291 7 - MAINTENANCE LEIL18WHL1152AA 821G 7-53...
Page 292: Every 10 Hours
2. Locate the fill location (2) in the main engine compart- ment. Add CASE AKCELA UNITEK 10W-40, or the oil needed for operating conditions, if necessary. Do not RCPH10WHL899AAH overfill engine oil.
Page 293: Every 50 Hours
Service specifications Grease CASE AKCELA MOLY GREASE NOTE: if the machine (Z-bar or XR version) is equipped with automatic lubrication system, you do not need to perform following instructions. Clean around the area to be greased (both left-hand and right-hand sides) before service.
Page 294: Machine Fittings - Grease
Clean around the area to be greased before service. Machine grease fittings Service specifications Grease Specification CASE AKCELA MOLY GREASE NOTE: if the machine (Z-bar or XR version) is equipped with automatic lubrication system, you do not need to perform following instructions. Drive shaft carrier bearing...
Page 295: Hydraulic Oil Level - Check
Lower the bucket/attachment to the ground. Turn off the engine. Install the transport/service link into the locked position. Service specifications Type of oil CASE AKCELA HYDRAULIC EXCAVATOR FLUID Total system capacity 178 l (47.0 US gal) Fluid level check 1.
Page 296: Transmission Oil Level - Check
Cold oil level check Before you start the engine, check the transmission oil level in the sight gauge. If the oil level is below the arrow, add CASE AKCELA NEXPLORE™ FLUID to raise the oil level up to the arrow. RCPH10WHL141AAH...
Page 297 65 – 70 °C (149.0 – 158.0 °F). The oil level should rise to the top of the gauge. The oil level must be between the bottom and top of the cross hatch region. 6. Add CASE AKCELA NEXPLORE™ FLUID if neces- sary. Do not overfill. 7-59...
Page 298: Engine Coolant Level - Check
Do not remove the radiator cap during this check. The coolant level must be between the upper and lower (ADD) indicator marks on the reservoir. 2. Add CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT as required to raise the coolant level to the upper indicator mark.
Page 299: Initial 100 Hours
7 - MAINTENANCE Initial 100 hours Wheel nuts tightening - Check WARNING Explosion hazard! Never weld on a wheel. Welding can cause stresses that will cause a wheel to crack or break unexpect- edly. Tires can separate explosively during welding. Always have a qualified tire mechanic service wheels and tires.
Page 300 7 - MAINTENANCE LEIL15WHL1846AB 821G 7-62...
Page 301: Selective Catalytic Reduction (Scr) In-Line Filter (Initial) - Cleaning
7 - MAINTENANCE Selective Catalytic Reduction (SCR) in-line filter (Initial) - Cleaning Clean the in-line supply filter when the machine is new and the hourmeter registers 100 hours. Clean every 500 hours thereafter or more often if conditions so require. The supply line has a small mesh filter within the line. Prior operation: Keep all non-authorized personnel clear of the area.
Page 302: Engine Oil (Initial) - Change
Service specifications Type of oil CASE AKCELA UNITEK 10W-40 CASE AKCELA UNITEK SSL 0W-40 (cold weather) Capacity (with filter change) 13.25 l (14 US qt) NOTE: it is recommended to replace the engine oil filter when you change the engine oil.
Page 303 7 - MAINTENANCE 5. Fill the engine with the proper amount of CASE AKCELA UNITEK 10W-40, or the oil needed for oper- ating conditions, through the fill port (2). 6. Start the engine and run at idle speed. Check the en- gine remote drain for leak.
Page 304: Engine Oil Filter (Initial) - Replace
3/4 turn. LEIL15WHL1841AB 5. Top off CASE AKCELA UNITEK 10W-40 oil, or the oil needed for operating conditions, to replace what was removed with the filter. 6. Lower the engine hood.
Page 305: Fuel Pre-Filter (Initial) - Replace
7 - MAINTENANCE Fuel pre-filter (Initial) - Replace WARNING Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately. Failure to comply could result in death or serious injury.
Page 306 7 - MAINTENANCE 5. Turn the pre-filter counterclockwise to remove it. 6. Replace with a new pre-filter cartridge, turning clock- wise until the cartridge meets the pre-filter head. Hand tighten firmly in place. NOTICE: Do not use a wrench to tighten. 7.
Page 307: Fuel Filter (Initial) - Replace
7 - MAINTENANCE Fuel filter (Initial) - Replace WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Replace the fuel filter when the machine is new and the hourmeter registers 100 hours.
Page 308: Hydraulic Oil Filter (Initial) - Replace
7 - MAINTENANCE Hydraulic oil filter (Initial) - Replace WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries. Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the engine off, turn the key on, and move the hydraulic control lever through all movements several times to relieve residual pressure in the system.
Page 309 LEIL18WHL1223AA 821G 5. Lubricate the gasket and threads of the new filter with clean CASE AKCELA HYDRAULIC EXCAVATOR FLUID and install. After the filter makes contact with the filter head tighten 1/2 to 3/4 turns. NOTICE: never use a filter wrench to install a new filter.
Page 310: Front And Rear Axle Oil (Initial) - Change
Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied. Lower the bucket/attachment to the ground. Turn off the engine. Install the transport/service link into the locked position. 721G Service specifications - CASE AKCELA TRANSAXLE FLUID 80W-140 Front axle 35 L (37 US qt) Rear axle 23 L (24.3 US qt)
Page 311 4. Reinstall the drain plugs of both axles and the four axle ends. Take care not to damage the drain plug seal. 5. Fill the axles with new CASE AKCELA TRANSAXLE FLUID 80W-140. The oil should reach the bottom of the fill plug.
Page 312: Every 100 Hours
Make sure all residual pressure is relieved from the circuits before beginning maintenance. Service specifications Grease CASE AKCELA MOLY GREASE NOTE: if the machine (Z-bar or XR version) is equipped with automatic lubrication system, you do not need to perform following instructions.
Page 313 7 - MAINTENANCE LEIL18WHL1154FA LEIL18WHL1155FA 7-75...
Page 314 7 - MAINTENANCE Lift arm grease fittings - XT version The figure shows the lift arms and lift arm cylinders grease fittings for the XT machine model. LEIL16WHL0050BB Remote grease locations Steering cylinder Grease the steering cylinder at the remote grease loca- tions (rear left-hand of the machine).
Page 315: Every 250 Hours
NOTICE: in severe conditions, such as immersion in water, it may be necessary to reduce the greasing service inter- vals. Service specifications Grease Specification CASE AKCELA MOLY GREASE 1. In Waste Handler (WH) models, remove the front artic- ulation joint cover to access the drive shaft. LEIL17WHL1594AB 2.
Page 316: Cab Air Recirculation Filter - Cleaning
7 - MAINTENANCE Cab air recirculation filter - Cleaning WARNING Eye injury hazard! Wear full coverage safety glasses with side panels when using compressed air. Limit air pressure to 200 kPa (29 psi). Failure to comply could result in death or serious injury. W0162A Clean the cab air recirculation filter every 250 hours.
Page 317 7 - MAINTENANCE 4. Check the recirculation filter for debris or tears. 5. Shake the recirculation filter carefully to remove the surface dust. 6. Clean the recirculation filter with compressed air, work- ing from the clean side towards the outside. The pres- sure must not exceed 2 bar (29 psi) and the nozzle must be held at least 30 cm (11.8 in) from the element.
Page 318: Cab Air Pre-Filter - Cleaning
7 - MAINTENANCE Cab air pre-filter - Cleaning Clean the cab air pre-filter every 250 hours. NOTE: it is recommended to perform the cleaning of cab air pre-filter and filter at the same time. 1. Turn the latch (1) to open the right-hand door (2). LEIL16WHL1352AA 2.
Page 319 7 - MAINTENANCE 6. Clean the pre-filter with soapy water and rinse with clean water. 7. Allow the pre-filter to dry. 8. Install the dry pre-filter back in the housing lid. 9. Secure the filter grid assembly to the filter housing. 10.
Page 320: Cab Air Filter - Cleaning
7 - MAINTENANCE Cab air filter - Cleaning WARNING Eye injury hazard! Wear full coverage safety glasses with side panels when using compressed air. Failure to comply could result in death or serious injury. W1531A Clean the cab air filter every 250 hours. NOTE: it is recommended to perform the cleaning of cab air pre-filter and filter at the same time.
Page 321 7 - MAINTENANCE 4. Extract the main filter element (1) from the filter housing (2). NOTE: if the main filter element looks very dirty and no longer fit for purpose, proceed directly with the replacement (refer to 7-114). LEIL15WHL0567AB 5. Clean the main filter element with compressed air (maximum 5 bar (72.5 psi)) carefully, applying the compressed air from the clean side (seal side) until no more dust is blown out.
Page 322: Wheels - Tire Inflating
7 - MAINTENANCE Wheels - Tire inflating WARNING Explosion hazard! Never weld on a wheel. Welding can cause stresses that will cause a wheel to crack or break unexpect- edly. Tires can separate explosively during welding. Always have a qualified tire mechanic service wheels and tires.
Page 323 7 - MAINTENANCE Tire tread direction If the tire tread is directional, when the tire is installed on the wheel, make sure the tire tread is in the direction shown. LEIL15WHL1842AB 7-85...
Page 324: Drive Belt - Check
7 - MAINTENANCE Drive belt - Check WARNING Entanglement hazard! Always stop the engine and engage the parking brake, unless otherwise instructed in this manual, before checking and/or adjusting any drive belt or chain. Failure to comply could result in death or serious injury. W0097A WARNING Moving parts!
Page 325 7 - MAINTENANCE 2. To replace the drive belt, remove the four screws that hold the protective cover in place. LEIL18WHL1186AA 721G LEIL18WHL1168AA 821G LEIL18WHL1221AA 721G 7-87...
Page 326 7 - MAINTENANCE LEIL18WHL1169AA 821G 3. Use a 3/8 inch breaker bar to rotate the belt tensioner just enough to release the tension on the drive belt. Remove the drive belt. LEIL18WHL1222AA 721G LEIL18WHL1170AA 821G 4. Place the drive belt around the pulleys of the crank- shaft, the fan, the alternator, and the A/C compressor.
Page 327 7 - MAINTENANCE 9. Stop the engine. 10. Inspect the tensioner for a correct drive belt alignment. NOTE: the minimum clearance from the front or the rear flange of the pulley to the belt is 1 mm. 11. If the clearance is less than 1 mm, check that the drive belt runs correctly on all pulleys.
Page 328: Every 500 Hours
Service specifications Type of oil CASE AKCELA UNITEK 10W-40 CASE AKCELA UNITEK SSL 0W-40 (cold weather) Service capacity (with filter change) 15.1 l (16 US qt) NOTE: it is recommended to replace the engine oil filter when you change the engine oil.
Page 329 4. Close the remote drain. LEIL16WHL0198AA 5. Fill the engine with the proper amount of CASE AKCELA UNITEK 10W-40, or the oil needed for oper- ating conditions, through the fill port (2). 6. Start the engine and run at idle speed. Check the en- gine remote drain for leak.
Page 330: Engine Oil Filter - Replace
4. Turn the new oil filter onto the base until the gasket makes contact with the base and then turn by hand an additional 3/4 turn. 5. Top off CASE AKCELA UNITEK 10W-40 oil, or the oil LEIL15WHL1841AB needed for operating conditions, to replace what was removed with the filter.
Page 331: Fuel Pre-Filter - Replace
7 - MAINTENANCE Fuel pre-filter - Replace WARNING Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately. Failure to comply could result in death or serious injury.
Page 332 7 - MAINTENANCE 5. Turn the pre-filter counterclockwise to remove it. 6. Replace with a new pre-filter cartridge, turning clock- wise until the cartridge meets the pre-filter head. Hand tighten firmly in place. NOTICE: Do not use a wrench to tighten. 7.
Page 333: Fuel Filter - Replace
7 - MAINTENANCE Fuel filter - Replace WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Replace the fuel filter every 500 hours thereafter or more frequently when operating conditions are severe.
Page 334: Fuel Tank Sediment - Drain
7 - MAINTENANCE Fuel tank sediment - Drain WARNING Hot liquid under pressure! Fuel in the high pressure fuel line is still under pressure immediately after you shut down the engine. Before performing any maintenance or inspection, wait for 2 minutes after engine shutdown to allow the pressure to drop.
Page 335: Front And Rear Axle Oil Level - Check
Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied. Lower the bucket/attachment to the ground. Turn off the engine. Install the transport/service link into the locked position. 721G Service specifications - CASE AKCELA TRANSAXLE FLUID 80W-140 Front axle 35 L (37 US qt) Rear axle 23 L (24.3 US qt)
Page 336: Roll Over Protective Structure (Rops) - Check
7 - MAINTENANCE Roll Over Protective Structure (ROPS) - Check WARNING Roll-over hazard! After an accident, fire, tip over, or roll over, a qualified technician MUST replace the Roll-Over Protec- tive Structure (ROPS) before returning the machine to the field or job site operation. Failure to comply could result in death or serious injury.
Page 337 7 - MAINTENANCE Seat belt 1. Before you operate this machine, always make sure the operator’s seat belt is correctly installed. NOTICE: the seat belt is an important part of the ROPS. You must wear the seat belt at all times when you operate the machine.
Page 338 3. Check for cracks, rust, or holes in the ROPS and ROPS components. Age, weather, and accidents can cause damage to the ROPS and ROPS parts. If you have any doubt about the integrity of the ROPS system, see your CASE CONSTRUCTION dealer. 7-100...
Page 339: Battery Fluid Level - Check
7 - MAINTENANCE Battery fluid level - Check Check the fluid level of the battery every 500 hours. For complete information regarding battery, fuses, etc., see the electrical section at the end of this chapter. 7-101...
Page 340: Def/Adblue® Tank Vent Filter - Replace
7 - MAINTENANCE DEF/AdBlue® tank vent filter - Replace Replace the DEF/A ® tank vent filter every 500 hours thereafter or more frequently when operating conditions are severe. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied.
Page 341: Selective Catalytic Reduction (Scr) In-Line Filter - Cleaning
7 - MAINTENANCE Selective Catalytic Reduction (SCR) in-line filter - Cleaning Clean every 500 hours thereafter or more often if conditions so require. The supply line has a small mesh filter within the line. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied.
Page 342: Every 1000 Hours
Keep all non-authorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake applied and the attachment lowered to the ground. Service specifications Grease CASE AKCELA MOLY GREASE NOTE: if the machine is equipped with automatic lubrication system, you do not need to perform following instructions. LEIL18WHL1154FA 7-104...
Page 343 7 - MAINTENANCE 1. Place the transport/service link into the locked position to stop unexpected articulation movements of the ma- chine. 2. Clean the area around each fitting and grease. RCPH10WHL145AAH 7-105...
Page 344: Hydraulic Oil Filter - Replace
7 - MAINTENANCE Hydraulic oil filter - Replace WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries. Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the engine off, turn the key on, and move the hydraulic control lever through all movements several times to relieve residual pressure in the system.
Page 345 LEIL18WHL1223AA 821G 5. Lubricate the gasket and threads of the new filter with clean CASE AKCELA HYDRAULIC EXCAVATOR FLUID and install. After the filter makes contact with the filter head tighten 1/2 to 3/4 turns. NOTICE: never use a filter wrench to install a new filter.
Page 346: Drive Belt - Replace
7 - MAINTENANCE Drive belt - Replace WARNING Entanglement hazard! Always stop the engine and engage the parking brake, unless otherwise instructed in this manual, before checking and/or adjusting any drive belt or chain. Failure to comply could result in death or serious injury. W0097A WARNING Moving parts!
Page 347 7 - MAINTENANCE 2. To replace the drive belt, remove the four screws that hold the protective cover in place. LEIL18WHL1186AA 721G LEIL18WHL1168AA 821G LEIL18WHL1221AA 721G 7-109...
Page 348 7 - MAINTENANCE LEIL18WHL1169AA 821G 3. Use a 3/8 inch breaker bar to rotate the belt tensioner just enough to release the tension on the drive belt. Remove the drive belt. LEIL18WHL1222AA 721G LEIL18WHL1170AA 821G 4. Place the drive belt around the pulleys of the crank- shaft, the fan the alternator, and the A/C compressor.
Page 349 7 - MAINTENANCE 9. Stop the engine. 10. Inspect the tensioner for a correct drive belt alignment. NOTE: the minimum clearance from the front or the rear flange of the pulley to the belt is 1 mm. 11. If the clearance is less than 1 mm, check that the drive belt runs correctly on all pulleys.
Page 350: Cab Air Recirculation Filter - Replace
7 - MAINTENANCE Cab air recirculation filter - Replace Replace the cab air recirculation filter every 1000 hours or more frequently if conditions so require. 1. Turn the latch (1) to open the right-hand door (2). LEIL16WHL1352AA 2. Remove the three retaining knobs that hold the recir- culation filter cover in place.
Page 351: Cab Air Pre-Filter - Replace
7 - MAINTENANCE Cab air pre-filter - Replace Replace the cab air pre-filter every 1000 hours or more frequently if conditions so require. NOTE: it is recommended to perform the replacement of cab air pre-filter and filter at the same time. 1.
Page 352: Cab Air Filter - Replace
7 - MAINTENANCE Cab air filter - Replace Replace the cab air filter every 1000 hours or more frequently if conditions so require. NOTE: it is recommended to perform the replacement of cab air pre-filter and filter at the same time. 1.
Page 353 7 - MAINTENANCE 4. Extract the main filter element (1) from the filter housing (2). LEIL15WHL0567AB 5. Discard the main filter element. 6. Wipe the inside of the filter housing. 7. Install a new main filter element into the filter housing. 8.
Page 354: Engine Breather Filter - Replace
7 - MAINTENANCE Engine breather filter - Replace Replace the engine breather filter every 1000 hours or more frequently when operating conditions are severe. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied.
Page 355: Front And Rear Axle Oil - Change
Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied. Lower the bucket/attachment to the ground. Turn off the engine. Install the transport/service link into the locked position. 721G Service specifications - CASE AKCELA TRANSAXLE FLUID 80W-140 Front axle 35 L (37 US qt) Rear axle 23 L (24.3 US qt)
Page 356 4. Reinstall the drain plugs of both axles and the four axle ends. Take care not to damage the drain plug seal. 5. Fill the axles with new CASE AKCELA TRANSAXLE FLUID 80W-140. The oil should reach the bottom of the fill plug.
Page 357: Every 1500 Hours
Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied. Lower the bucket/attachment to the ground. Turn off the engine. Install the transport/service link into the locked position. Oil Type Non- CASE AKCELA NEXPLORE™ FLUID (other CASE AKCELA NEXPLORE™ FLUID brands) Normal conditions - 1000...
Page 358 5. Remove the drain plug and drain the oil. Install the drain plug. LEIL16WHL0083AA 6. Refill with clean CASE AKCELA NEXPLORE™ FLUID. 7. Check the oil level at the sight gauge. 8. Start the engine and check for oil leaks around the filter and drain plug.
Page 359: Transmission Oil Filter - Replace
2. Clean the area around the transmission oil filter head. 3. Remove the transmission oil filter. 4. Apply a film of clean CASE AKCELA NEXPLORE™ FLUID to the gasket of the new filter and install. Make sure that the proper contact is made with the base.
Page 360 7 - MAINTENANCE 9. Re-install all the covers, guards and steps previously removed. 7-122...
Page 361: Transmission Breather - Cleaning
7 - MAINTENANCE Transmission breather - Cleaning 1. After changing the transmission oil and the transmis- sion filter, locate the breather on the top of the trans- mission. Spin the breather a few times. Change the breather filter, if equipped. 2.
Page 362: Every 2000 Hours
Lower the bucket/attachment to the ground. Turn off the engine. Install the transport/service link into the locked position. Service specifications Type of oil CASE AKCELA HYDRAULIC EXCAVATOR FLUID Total system capacity 178 L (47 US gal) NOTE: Replace the hydraulic oil filter when you change the hydraulic oil.
Page 363 Drain the hydraulic oil completely. Close the remote drain. LEIL16WHL0198AA 5. Fill the reservoir with new CASE AKCELA HY- DRAULIC EXCAVATOR FLUID. 6. Install the reservoir filler cap. 7. Start the engine and run at 1000 RPM. Check for leak- age around the filter and drain.
Page 364: Biodegradable Hydraulic Oil (If Used) - Change
7 - MAINTENANCE Biodegradable hydraulic oil (if used) - Change WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries. Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the engine off, turn the key on, and move the hydraulic control lever through all movements several times to relieve residual pressure in the system.
Page 365 7 - MAINTENANCE 5. Remove the remote drain cover to access the hydraulic oil drain (if equipped). LEIL17WHL1597AB 6. Locate the hydraulic oil remote drain. Use a suitable container to collect the used oil. Drain the hydraulic oil completely. Close the remote drain. LEIL16WHL0198AA 7.
Page 366: Hydraulic Systems - Check
2000 operating hours. – The results of the analysis shows whether the hy- draulic fluid is still serviceable and the changing inter- vals can be extended. – In case of questions ask your authorized dealer. 7-128...
Page 367: Primary Engine Air Filter - Replace
7 - MAINTENANCE Primary engine air filter - Replace Check the engine air filter periodically for dirt and debris build up. Replace the engine primary air filter every 2000 hours or each year, whichever occurs first. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied.
Page 368 7 - MAINTENANCE 3. Remove the primary filter element. Use the handle to pull the element up and straight out of housing. NOTE: remove extra debris and wipe the inside of the filter housing with a clean cloth before installing new filter ele- ments.
Page 369: Secondary Engine Air Filter - Replace
7 - MAINTENANCE Secondary engine air filter - Replace Check the engine air filter periodically for dirt and debris build up. Replace the secondary engine air filter every 2000 hours or each year, whichever occurs first. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied.
Page 370: Remove The Primary Filter Element. Use The Handle To Pull The Element Up And Straight Out Of Housing
7 - MAINTENANCE 3. Remove the primary filter element. Use the handle to pull the element up and straight out of housing. NOTE: remove extra debris and wipe the inside of the filter housing with a clean cloth before installing new filter ele- ments.
Page 371: Install The Cover And Lock The Clips To Secure The Cover
7 - MAINTENANCE 9. Install the cover and lock the clips to secure the cover in place. If the cover does not secure in place properly, recheck the filter installation. The cover will be diffi- cult to install if primary and secondary air filters are not properly installed.
Page 372: Frame And Cab - Lubricate
7 - MAINTENANCE Frame and cab - Lubricate Lubricate the door and window hinges every 2000 hours or more frequently if conditions so require. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied.
Page 373: Engine Valve Clearance - Check And Adjust
7 - MAINTENANCE Engine valve clearance - Check and adjust Check valve adjustment This should be performed by a qualified service techni- cian every 2000 hours. Contact your authorized dealer. Hoses and wiring Check all hoses and wiring for damage. If damage oc- curred, see your authorized dealer for repair or replace- ment.
Page 374: Every 4000 Hours
7 - MAINTENANCE Every 4000 hours Selective Catalytic Reduction System (SCR) Supply Module filter - Replace Replace the DEF/A ® Supply Module filter every 4000 hours. The Supply Module has a spin-on type filter. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied.
Page 375 7 - MAINTENANCE 4. Observe the color of the filter inside (gray or black). LEIL15WHL0044AB 5. Select the edge: • If the color of the filter is black, insert the side (A) of the edge, • if the color of the filter is grey, insert the side (B) of the edge.
Page 376 7 - MAINTENANCE 10. Insert the new equalizing element 11. Clean the filter cover with water and reinstall. Tighten by hand till finger tight, then tighten with a 12–corner 27 mm wrench to 15 – 25 N·m (11 – 18 lb ft) torque. 12.
Page 377: Diesel Exhaust Fluid (Def)/Adblue® Tank Suction Filter - Cleaning
7 - MAINTENANCE Diesel Exhaust Fluid (DEF)/AdBlue® tank suction filter - Cleaning WARNING Burn hazard! The engine and exhaust system become hot during operation. To prevent burns, open the engine compartment and allow the components to cool to a comfortable touch temperature before you work inside the engine compartment.
Page 378 7 - MAINTENANCE 4. Remove the rubber boot cover from the wires of the liquid level/temperature sensor sending unit DEF/A ® and engine coolant supply lines. Mark wire and hose connection positions. RCPH11WHL704BAU 5. Unplug the wiring harness. RCPH11WHL705BAU 6. Disconnect the engine coolant lines (1) and the DEF/ADBLUE®...
Page 379 7 - MAINTENANCE 8. Mark location of pickup unit within tank before removal. Twist the DEF/A ® level/temperature sensor counter clockwise to loosen it from tank. RCPH11WHL707BAU 9. Lift the DEF/A ® level/temperature sensor out of tank. LEIL19WHL0367BA 7-141...
Page 380 7 - MAINTENANCE 10. Clean the tank suction filter by rinsing with water. NOTE: if the tank suction filter is damaged proceed with the replacement (refer to 7-150). LEIL19WHL0368AB 11. Reinstall the DEF/A ® level/temperature on the DEF/A ® tank. 12.
Page 381: Engine Coolant - Change
Lower the bucket/attachment to the ground. Turn off the engine. Install the transport/service link into the locked position. Service specifications Type of coolant CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT 721G capacity 28.4 L (30 US qt) 821G capacity 30 L (31.7 US qt)
Page 382 6. After the system has been cleaned and flushed follow- ing the cleaning product instructions, close and secure LEIL16WHL0198AA the drain valve. 7. Fill with the proper mix of CASE AKCELA ACTI- FULL™ OT EXTENDED LIFE COOLANT and water for the system and for the prevailing weather condi- tions.
Page 383: As Required
7 - MAINTENANCE As required Fuel pre-filter - Drain fluid Drain water and sediment from the fuel pre-filter as required. In certain geographic regions and climates, it may be necessary to drain condensation more frequently. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied.
Page 384 7 - MAINTENANCE NOTE: if it is necessary to bleed the fuel system, use the attached pump (1) and the bleed screw (2) at the top of the pre-filter housing. LEIL18WHL1173AA 7-146...
Page 385: Def/Adblue® Tank Neck Filter - Cleaning
7 - MAINTENANCE DEF/AdBlue® tank neck filter - Cleaning Clean the DEF/A ® tank filter as required. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface in neutral with the parking brake applied. Lower the bucket/attachment to the ground. Turn off the engine. Install the transport/service link into the locked position.
Page 386: Urea Quality Sensor (Uqs) - Replace
7 - MAINTENANCE Urea Quality Sensor (UQS) - Replace CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A Prior operation: Keep all non-authorized personnel clear of the area.
Page 387 7 - MAINTENANCE 3. Place a suitable container below the DEF/A ® supply tank. Remove the Urea Quality Sensor (UQS), allow the DEF/A ® drain through the UQS hole. Disconnect harness from the UQS. Clean and dry har- ness terminals before connecting to new UQS. Install a new UQS.
Page 388: Diesel Exhaust Fluid (Def)/Adblue® Tank Suction Filter - Replace
7 - MAINTENANCE Diesel Exhaust Fluid (DEF)/AdBlue® tank suction filter - Replace WARNING Burn hazard! The engine and exhaust system become hot during operation. To prevent burns, open the engine compartment and allow the components to cool to a comfortable touch temperature before you work inside the engine compartment.
Page 389 7 - MAINTENANCE 3. Loosen the hexagonal bolts (1) and remove the cover (2) on the right rear of the machine to access the DEF/ ® supply tank. LEIL13WHL0222AB 4. Remove the rubber boot cover from the wires of the liquid level/temperature sensor sending unit DEF/A ®...
Page 390 7 - MAINTENANCE 7. Move the wiring harness, the engine coolant lines, the DEF/A ® supply/return lines and the vent line, off to the side. RCPH11WHL706BAU 8. Mark location of pickup unit within tank before removal. Twist the DEF/A ® level/temperature sensor counter clockwise to loosen it from tank.
Page 391 7 - MAINTENANCE 10. Remove the retaining clip (1) from the suction filter (2). Remove the old filter (2) and the related o-ring from the DEF/A ® supply line. 11. Place the new o-ring on the DEF/A ® supply line. Place the new filter (2) onto the def supply line. Place the retaining clip (1) onto filter securely.
Page 392: Engine - Cleaning
7 - MAINTENANCE Engine - Cleaning This mode of operation is required to burn off excessive soot accumulation in the catalyst. Activate the Manual Catalyst Management (MCM) as required: • when a message appears on the multifunction display • immediately before to perform an engine oil change. Prior operation: Keep all non-authorized personnel clear of the area.
Page 393: Air Conditioning Condenser - Cleaning
7 - MAINTENANCE Air conditioning condenser - Cleaning WARNING Explosion hazard! Air-conditioning refrigerant boils at -12 °C (10 °F)! -NEVER expose any part of the air-conditioning system to a direct flame or excessive heat. -NEVER disconnect or disassemble any part of the air-conditioning system. Discharging refrigerant gas into the atmosphere is illegal in many countries.
Page 394: Parking Brake - Check
7 - MAINTENANCE Parking brake - Check WARNING Improper operation or service of this machine can result in an accident. Make sure you perform the required service and adjustments correctly to avoid injury and machine damage. Failure to comply could result in death or serious injury. W0352A Prior operation: Keep all non-authorized personnel clear of the area when performing the parking brake test.
Page 395 7 - MAINTENANCE 5. Use the keypad on the right-hand of the display to se- lect the key to select the “Park Brake Test” item. 6. The screen displays the two conditions to be satisfied before starting the parking brake test. 7.
Page 396: Secondary Steering - Check
7 - MAINTENANCE Secondary steering - Check The secondary steering system is electrically powered. This system allows you to steer the machine if the primary steering system stops working. Maintain the batteries to assure the system will function. Check the secondary steering every 250 h or any time electronic warnings may so indicate. Prior operation: Keep all non-authorized personnel clear of the area.
Page 397 7 - MAINTENANCE 8. When the test terminates, a message on the screen describes the state of the auxiliary steering system. 9. If needed, service the auxiliary steering system (see procedures in Service Manual – section “Auxiliary steering”). 10. Use the keypad on the right-hand of the display to select “Done”...
Page 398: Cab Service - Check
Look for any leaks, and check the condition of all pipes and hoses. Take the opportunity during this operation to make a visual check of all the welded components (in case of appearance of cracks), the bucket/attachment linkages and check the teeth and tooth tips for correct retention and for wear.
Page 399 7 - MAINTENANCE Door hinges Use graphite to lubricate all hinges. DO NOT use oil. Plastic and resin parts When cleaning the plastic windows, the console, the in- strument panel, the indicators, etc. do not use gasoline, kerosene, paint solvents, etc. Only use water, soap and a soft cloth.
Page 400 7 - MAINTENANCE Welding on the machine DANGER Improper operation or service of this machine can result in an accident. Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications.
Page 401: Windshield Washer Fluid Level - Check
7 - MAINTENANCE Windshield washer fluid level - Check 1. Check the windshield fluid level as required. The windshield washer reservoir is located on the right- hand side of the machine, under the steps (if equipped). LEIL15WHL0651AB 2. If the windshield fluid level is too low, unlock and rotate clockwise the washer box cover to access the filler cap.
Page 402: Electrical System
7 - MAINTENANCE Electrical system Battery - Cleaning WARNING Battery acid causes burns. Batteries contain sulfuric acid. Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.
Page 403 Before you service components of the electrical system, always disconnect the NEGATIVE (-) battery cable. Dirt, moisture, and corrosion on the battery will dis- charge the battery. Clean the battery with CASE CON- STRUCTION Battery Saver and Cleaner. Follow the instructions on the container.
Page 404 This cleaner does not need water. Use baking soda or ammonia and flush the outside of the batteries with water. If you do not have CASE CON- STRUCTION Battery Saver, use other special cleaners to prevent corrosion on the battery terminals.
Page 405: Battery Electrolyte Level - Check
7 - MAINTENANCE Battery electrolyte level - Check WARNING Hazardous chemicals! Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling. Failure to comply could result in death or serious injury.
Page 406: Auxiliary Battery Connections - Check
7 - MAINTENANCE Auxiliary battery connections - Check WARNING Improper operation or service of this machine can result in an accident. An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an acci- dent. Connect auxiliary starting cables as instructed in this manual. Failure to comply could result in death or serious injury.
Page 407 7 - MAINTENANCE Jump post (optional for European market) Make sure that the voltage of the booster batteries is the same as that of the machine system 24 V. The jump post is located on the left-hand side of the machine along with the timed disconnect switch compartment.
Page 408: Battery - Replace
7 - MAINTENANCE Battery - Replace CAUTION Heavy parts! Machine batteries are extremely heavy. Make sure the battery is supported safely during the removal process. Failure to comply could result in minor or moderate injury. C0050A WARNING Chemical hazard! When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to spill through the vent caps.
Page 409 7 - MAINTENANCE 3. Remove the four screws of the battery box cover. LEIL15WHL0090AB LEIL15WHL0091AB 4. Remove the battery box cover. LEIL18WHL1228AA 5. Remove the terminal protection caps, disconnect the cables (negative terminals) and then the other cables (positive terminals). 7.
Page 410 7 - MAINTENANCE 10. Install the battery box cover on the rear frame chassis with the four screws. LEIL15WHL0090AB LEIL15WHL0091AB 11. Install the left-hand rear wide fender bracket tighten- ing two screws. LEIL15WHL0606AA 7-172...
Page 411: Fuses And Relays - Replace
7 - MAINTENANCE Fuses and relays - Replace Fuses and relays located in Load Centers (LC1), (LC2), (LC3), (LC4) and (LC5) can be found inside the cab, behind the operator’s seat under the tray. LEIL16WHL1357AB If power does not come on when the key switch is turned to the ON position, check the appropriate fuse.
Page 412 7 - MAINTENANCE Fuses replacement LC1 fuses panel Fuse Ampere [A] Function Accessory Ignition SFB-D SFB-C SFB-B SFB-A LC2 fuses panel Fuse Ampere [A] Function UCM-VP UCM VF2/3 UCM VF4/6 UCM VS1/VLP Spare Transmission control module Display Diagnostic plug Hood lift Spare Camera (option) Spare...
Page 413 7 - MAINTENANCE LC4 fuses and relays panel Fuse Ampere [A] Function 24 V cigar Automatic lubrication Air conditioning Spare Spare Blower Seat Rear defrost Spare Spare Relay Function Accessory LC5 fuses and relays panel Fuse Ampere [A] Function Display Wk Transmission control module Telematics ignition Secondary steering...
Page 414 7 - MAINTENANCE 1. Additional fuses and relays located in Load Center (LC6) are placed in the engine compartment area, as indicated by the decal. NOTICE: never replace a fuse with a fuse of a different amperage. LEIL18WHL1229AB 51489220 7-176...
Page 415 7 - MAINTENANCE LC6 fuses and relays panel Fuse Ampere [A] Function Key/horn e Variable Geometry Turbo (eVGT) ECU ignition Fan reverser Telematics ECU auxiliary SCR sensors Fuel/water separator heater ECU main Relay Function Fuel/water separator heater AC clutch ECU auxiliary Crank control Hood up Hood down...
Page 416: Lights - Replace
7 - MAINTENANCE Lights - Replace LEIL17WHL2019FB 1. Front work lights 3. Driving lights 2. Rear work lights 4. Tail lights 7-178...
Page 417 7 - MAINTENANCE Waste Handler (WH) models LEIL17WHL2020FA 7-179...
Page 418 7 - MAINTENANCE Work lights (halogen) 2 Front / 2 Rear To replace the work lights, remove the hardware fix- ing the light to the cab frame. Disconnect the push-on connector, and replace the lamp assembly. Reconnect the push-on connector, making certain the connection is firmly in place.
Page 419 7 - MAINTENANCE Work lights (LED) 4 Front / 2 Rear (optional) The optional two work light configuration lamps can be serviced individually. Follow the same procedure as the standard work light assembly. LEIL18WHL0966AB Work lights (LED) 6 Front / 4 Rear (optional) The optional three work light configuration lamps can be serviced individually.
Page 420 7 - MAINTENANCE Driving lights (halogen) To replace the driving lights, remove the hardware fix- ing the bottom of the light to the bracket. Disconnect the push-on connector, and replace the lamp assem- bly. Reconnect the push-on connector, making certain the connection is firmly in place.
Page 421 7 - MAINTENANCE Driving lights (LED) To replace the driving lights, remove the hardware fix- ing the bottom of the light to the bracket. Disconnect the push-on connector, and replace the lamp assem- bly. Reconnect the push-on connector, making certain the connection is firmly in place.
Page 422 7 - MAINTENANCE Tail lights (LED) Remove the four bolts and washers that secure the tail light mounting plate (2) of the tail light (1) in the correct position on the concrete counterweight. LEIL17WHL1609AB In WH models, remove the guard along with the light mounting plate.
Page 423: Storage
3. Grease the machine thoroughly. The exposed sur- faces of the cylinder rods should be greased or covered with a protective film. See your CASE CONSTRUCTION dealer. NOTE: when the machine resumes service, the film will disappear automatically 1.
Page 424 7 - MAINTENANCE 9. Place a suitable container below the DEF/A ® supply tank. Remove the Urea Quality Sensor (UQS), allow to drain the DEF/A ® through the UQS hole. Reinstall the UQS. 10. Remove the batteries, clean the battery housings and make sure not to leave any traces of acid.
Page 425: Every 30 Days
7 - MAINTENANCE Every 30 days Every month, check: 1. The battery charge and battery electrolyte level. Recharge the batteries if required. 2. The grease on the cylinder rods and/or perform attachment functions monthly. 3. The fuel level in the fuel tank and the corrosive oil level in the engine.
Page 426: Removal
7 - MAINTENANCE Removal Starting up after storage WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas. Make sure there is adequate ventilation at all times. Failure to comply could result in death or serious injury. W0156A 1.
Page 427: Specifications
8 - SPECIFICATIONS SPECIFICATIONS###_9_### General specifications 721G Model 721G Engine Specifications FPT F4HGE613G STAGE V certified Model Type 4-stroke, turbocharged, air-to-air cooled Cylinders Bore / Stroke 104 mm (4.09 in) x 132 mm (5.20 in) Displacement 6.7 l (411 in³) Fuel Injection Electronic Horsepower...
Page 428 8 - SPECIFICATIONS 721G Drivetrain - 4 Speed Transmission 4F/3R Proportional with Electronic Control Module torque sensing autoshift/manual shift and modulation Gears Helical cut Gear ratios Forward Reverse 3.745 3.551 2.184 2.071 1.072 1.017 0.636 Torque converter stall ratio 2.81:1 Rear axle oscillation 24°...
Page 429 8 - SPECIFICATIONS 721G Drivetrain - Optional 5 Speed Transmission 5F/3R Proportional with Electronic Control Module torque sensing autoshift/manual shift and modulation Gears Helical cut Gear ratios Forward Reverse 3.921 3.718 2.255 2.138 1.466 0.894 0.942 0.613 Torque converter stall ratio 2.42:1 Rear axle oscillation 24°...
Page 430 8 - SPECIFICATIONS Instrumentation Gauges Speedometer Engine Coolant Temperature (ECT) Gear position Tachometer Hydraulic oil temperature Transmission modes Hourmeter Transmission oil temperature Travel selected (FNR) Fuel level DEF/A ® level Work mode Operator Environment Key start Articulated power steering with tilt ROPS cab with heater and A/C Adjustable suspension seat Single lever 2-spool loader control...
Page 431 8 - SPECIFICATIONS 821G Model 821G Engine Specifications FPT F4HGE613F STAGE V certified Model Type 4-stroke, turbocharged, air-to-air cooled Cylinders Bore / Stroke 104 mm (4.09 in) x 132 mm (5.20 in) Displacement 6.7 l (411 in³) Fuel Injection Electronic Horsepower Maximum power Gross...
Page 432 8 - SPECIFICATIONS 821G Drivetrain - 4 Speed Transmission 4F/3R Proportional with Electronic Control Module torque sensing autoshift/manual shift and modulation Gears Helical cut Gear ratios Forward Reverse 3.754 3.551 2.184 2.071 1.072 1.017 0.636 Torque converter stall ratio 2.283:1 Rear axle oscillation 24°...
Page 433 8 - SPECIFICATIONS 821G Drivetrain - Optional 5 Speed Transmission 5F/3R Proportional with Electronic Control Module torque sensing autoshift/manual shift and modulation Gears Helical cut Gear ratios Forward Reverse 3.921 3.718 2.255 2.138 1.466 0.894 0.942 0.613 Torque converter stall ratio 2.42:1 Rear axle oscillation 24°...
Page 434 8 - SPECIFICATIONS Instrumentation Gauges Speedometer Engine Coolant Temperature (ECT) Gear position Tachometer Hydraulic oil temperature Transmission modes Hourmeter Transmission oil temperature Travel selected (FNR) Fuel level DEF level Work mode Operator Environment ROPS cab with heater and A/C Key start Articulated power steering with tilt Adjustable suspension seat Single lever 2-spool loader control...
Page 435: Machine Specifications And Dimensions
8 - SPECIFICATIONS Machine specifications and dimensions 721G Common Specifications Feature Specification Overall height - Top of exhaust 2960 mm (116.5 in) Rear axle oscillation total 24° Height to drawbar 1112 mm (43.8 in) Vertical wheel travel (trunnion fully oscillated) 449 mm (17.7 in) Loader Speeds Z-Bar and XR...
Page 436 8 - SPECIFICATIONS 721G Loader - Lift Arms Specifications LEIL16WHL0629FB 8-10...
Page 437 8 - SPECIFICATIONS 721G Z-Bar Specifications - 2.5 m³ (3.27 yd³) - Pin On Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.39 m³ (3.13 yd³) 2.52 m³ (3.30 yd³) Bucket width (maximum outer) 2474 mm (97.4 in) 2494 mm (98.2 in) Dimensional Outline Specifications A (top of cab height)
Page 438 8 - SPECIFICATIONS 721G Z-Bar Specifications - 2.7 m³ (3.53 yd³) - Pin On Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.63 m³ (3.44 yd³) 2.74 m³ (3.58 yd³) Bucket width (maximum outer) 2690 mm (105.9 in) 2712 mm (106.8 in) Dimensional Outline Specifications A (top of cab height)
Page 439 8 - SPECIFICATIONS 721G Z-Bar Specifications - 2.4 m³ (3.14 yd³) - with Leonardi Coupler - 2474 mm (97.4 in) wide Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.55 m³ (3.34 yd³) 2.68 m³ (3.51 yd³) Bucket width (maximum outer) 2474 mm (97.4 in) 2494 mm (98.2 in) Dimensional Outline Specifications...
Page 440 8 - SPECIFICATIONS Bucket with Teeth Bucket with Segments Bucket Specifications Capacity (heaped) 2.55 m³ (3.34 yd³) 2.63 m³ (3.44 yd³) Bucket width (maximum outer) 2510 mm (98.8 in) 2510 mm (98.8 in) Dimensional Outline Specifications A (top of cab height) 3377 mm (133.0 in) 3377 mm (133.0 in) B (wheelbase)
Page 441 8 - SPECIFICATIONS 721G Z-Bar Specifications - 2.4 m³ (3.14 yd³) - with Leonardi Coupler - 2690 mm (105.9 in) wide Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.61 m³ (3.41 yd³) 2.71 m³ (3.54 yd³) Bucket width (maximum outer) 2690 mm (105.9 in) 2712 mm (106.8 in) Dimensional Outline Specifications...
Page 442 8 - SPECIFICATIONS Bucket with Teeth Bucket with Segments Bucket Specifications Capacity (heaped) 2.61 m³ (3.41 yd³) 2.67 m³ (3.49 yd³) Bucket width (maximum outer) 2726 mm (107.3 in) 2726 mm (107.3 in) Dimensional Outline Specifications A (top of cab height) 3377 mm (133.0 in) 3377 mm (133.0 in) B (wheelbase)
Page 443 8 - SPECIFICATIONS LEIL16WHL2343FB 721G Z-Bar Specifications - 1.2 m (47.2 in) - Forks with Leonardi Coupler Pallet Fork Fork Specifications Fork Length 1220 mm (48.0 in) Dimensional Outline Specifications A. Ground clearance at tip of shank 3697 mm (145.6 in) B.
Page 444 8 - SPECIFICATIONS LEIL16WHL0428AB 721G Z-Bar Specifications - Forks (P/N: 87454387) with Leonardi Coupler (P/N: 87750108) (A) Operating load (B) 610 mm (24.0 in) NOTE: machine configured with Heavy Duty counterweight and Michelin 20.5R25 XHA TL tires. Load Specifications (EN 474–3) Operating load Rough terrain 4349 kg (9587.9 lb)
Page 445 8 - SPECIFICATIONS LEIL16WHL0629FB 8-19...
Page 446 8 - SPECIFICATIONS 721G XR Specifications - 2.5 m³ (3.27 yd³) - Pin On Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.39 m³ (3.13 yd³) 2.52 m³ (3.30 yd³) Bucket width (maximum outer) 2474 mm (97.4 in) 2494 mm (98.2 in) Dimensional Outline Specifications A (top of cab height)
Page 447 8 - SPECIFICATIONS 721G XR Specifications - 2.70 m³ (3.53 yd³) - Pin On Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.63 m³ (3.44 yd³) 2.74 m³ (3.58 yd³) Bucket width (maximum outer) 2690 mm (105.9 in) 2712 mm (106.8 in) Dimensional Outline Specifications A (top of cab height)
Page 448 8 - SPECIFICATIONS 721G XR Specifications - 2.4 m³ (3.14 yd³) - with Leonardi Coupler - 2474 mm (97.4 in) wide Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.55 m³ (3.34 yd³) 2.68 m³ (3.51 yd³) Bucket width (maximum outer) 2474 mm (97.4 in) 2494 mm (98.2 in) Dimensional Outline Specifications...
Page 449 8 - SPECIFICATIONS Bucket with Teeth Bucket with Segments Bucket Specifications Capacity (heaped) 2.55 m³ (3.34 yd³) 2.63 m³ (3.44 yd³) Bucket width (maximum outer) 2510 mm (98.8 in) 2510 mm (98.8 in) Dimensional Outline Specifications A (top of cab height) 3377 mm (133.0 in) 3377 mm (133.0 in) B (wheelbase)
Page 450 8 - SPECIFICATIONS 721G XR Specifications - 2.4 m³ (3.14 yd³) - with Leonardi Coupler - 2690 mm (105.9 in) wide Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.61 m³ (3.41 yd³) 2.71 m³ (3.54 yd³) Bucket width (maximum outer) 2690 mm (105.9 in) 2712 mm (106.8 in) Dimensional Outline Specifications...
Page 451 8 - SPECIFICATIONS Bucket with Teeth Bucket with Segments Bucket Specifications Capacity (heaped) 2.61 m³ (3.41 yd³) 2.67 m³ (3.49 yd³) Bucket width (maximum outer) 2726 mm (107.3 in) 2726 mm (107.3 in) Dimensional Outline Specifications A (top of cab height) 3377 mm (133.0 in) 3377 mm (133.0 in) B (wheelbase)
Page 452 8 - SPECIFICATIONS LEIL16WHL2343FB 721G XR Specifications - 1.2 m (47.2 in) - Forks with Leonardi Coupler Pallet Fork Fork Specifications Fork Length 1220 mm (48.0 in) Dimensional Outline Specifications A. Ground clearance at tip of shank 4092 mm (161.1 in) B.
Page 453 8 - SPECIFICATIONS LEIL16WHL0428AB 721G XR Specifications - Forks (P/N: 87454387) with Leonardi Coupler (P/N: 87750108) (A) Operating load (B) 610 mm (24.0 in) NOTE: machine configured with Heavy Duty counterweight and Michelin 20.5R25 XHA TL tires. Load Specifications (EN 474–3) Operating load Rough terrain 3805 kg (8389 lb)
Page 454 8 - SPECIFICATIONS LEIL16WHL0630FB 721G XT Specifications - 2.4 m³ (3.14 yd³) - with Leonardi Coupler - 2474 mm (97.4 in) wide Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.50 m³ (3.27 yd³) 2.59 m³ (3.39 yd³) Bucket width (maximum outer) 2474 mm (97.4 in) 2494 mm (98.2 in)
Page 455 8 - SPECIFICATIONS Bucket with Teeth Bucket with Segments Bucket Specifications Capacity (heaped) 2.50 m³ (3.27 yd³) 2.55 m³ (3.34 yd³) Bucket width (maximum outer) 2510 mm (98.8 in) 2510 mm (98.8 in) Dimensional Outline Specifications A (top of cab height) 3377 mm (133.0 in) 3377 mm (133.0 in) B (wheelbase)
Page 456 8 - SPECIFICATIONS 721G XT Specifications - 2.4 m³ (3.14 yd³) - with Leonardi Coupler - 2690 mm (106 in) wide Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.61 m³ (3.41 yd³) 2.71 m³ (3.54 yd³) Bucket width (maximum outer) 2690 mm (105.9 in) 2712 mm (106.8 in) Dimensional Outline Specifications...
Page 457 8 - SPECIFICATIONS Bucket with Teeth Bucket with Segments Bucket Specifications Capacity (heaped) 2.61 m³ (3.41 yd³) 2.66 m³ (3.48 yd³) Bucket width (maximum outer) 2726 mm (107.3 in) 2726 mm (107.3 in) Dimensional Outline Specifications A (top of cab height) 3377 mm (133.0 in) 3377 mm (133.0 in) B (wheelbase)
Page 458 8 - SPECIFICATIONS LEIL16WHL2474FB 721G XT Specifications - 1.2 m (47.2 in) - Forks with Leonardi Coupler Pallet Fork Fork Specifications Fork Length 1220 mm (48.0 in) Dimensional Outline Specifications A. Ground clearance at tip of shank 3896 mm (153.4 in) B.
Page 459 8 - SPECIFICATIONS LEIL16WHL0428AB 721G XT Specifications - Forks (P/N: 87306396) with Leonardi Coupler (P/N: 87306411) (A) Operating load (B) 610 mm (24.0 in) NOTE: machine configured with Heavy Duty counterweight and Michelin 20.5R25 XHA TL tires. Load Specifications (EN 474–3) Operating load Rough terrain 4166 kg (9184.5 lb)
Page 460 8 - SPECIFICATIONS 821G Common Specifications Feature Specification Overall height – top of exhaust 2993 mm (117.8 in) Rear axle oscillation total 24° Height to drawbar 1071 mm (42.2 in) Vertical wheel travel (trunnion fully oscillated) 501.5 mm (19.7 in) Loader Speeds 821G Loaded raise (rollback @ ground)
Page 461 8 - SPECIFICATIONS LEIL16WHL0629FB 8-35...
Page 462 8 - SPECIFICATIONS 821G Z-Bar Specifications - 3.2 m³ (4.19 yd³) ‐ ‐ ‐ Pin On Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 3.08 m³ (4.03 yd³) 3.19 m³ (4.17 yd³) Bucket width (maximum outer) 2946 mm (116.0 in) 2946 mm (116.0 in) Dimensional Outline Specifications A (top of cab height)
Page 463 8 - SPECIFICATIONS 821G Z-Bar Specifications - 3.4 m³ (4.45 yd³) ‐ ‐ ‐ Pin On Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 3.21 m³ (4.20 yd³) 3.33 m³ (4.36 yd³) Bucket width (maximum outer) 2946 mm (116.0 in) 2946 mm (116.0 in) Dimensional Outline Specifications A (top of cab height)
Page 464 8 - SPECIFICATIONS 821G Z-Bar Specifications - 3.6 m³ (4.71 yd³) Only / 3.6 m³ (4.71 yd³) Blade / 3.6 m³ (4.71 yd³) Teeth / 3.6 m³ (4.71 yd³) Segment ‐ ‐ ‐ Pin On Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 3.51 m³...
Page 465 8 - SPECIFICATIONS Bucket with Teeth Bucket with Segments Bucket Specifications Capacity (heaped) 3.51 m³ (4.59 yd³) 3.63 m³ (4.75 yd³) Bucket width (maximum outer) 2983 mm (117.4 in) 2983 mm (117.4 in) Dimensional Outline Specifications A (top of cab height) 3460 mm (136.2 in) 3459 mm (136.2 in) B (wheelbase)
Page 466 8 - SPECIFICATIONS 821G Z-Bar Specifications - 3.2 m³ (4.19 yd³) - with Leonardi Coupler Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 3.07 m³ (4.02 yd³) 3.18 m³ (4.16 yd³) Bucket width (maximum outer) 2946 mm (116.0 in) 2946 mm (116.0 in) Dimensional Outline Specifications A (top of cab height)
Page 467 8 - SPECIFICATIONS Bucket Only Bucket Specifications Capacity (heaped) 3.14 kg (6.92 lb) Bucket width (maximum outer) 2983 mm (117.4 in) Dimensional Outline Specifications A (top of cab height) 3457 mm (136.1 in) B (wheelbase) 3340 mm (131.5 in) C (ground clearance) 431 mm (17.0 in) D (rear angle of departure) 29°...
Page 468 8 - SPECIFICATIONS LEIL16WHL2343FB 821G Z-Bar Specifications - 1.2 m (47.2 in) - Forks with Leonardi Coupler Pallet Fork Fork Specifications Fork Length 1250 mm (49.2 in) Dimensional Outline Specifications A. Ground clearance at tip of shank 3916 mm (154.2 in) B.
Page 469 8 - SPECIFICATIONS LEIL16WHL0428AB 821G Z-Bar Specifications - Forks (P/N: 87545184) with Leonardi Coupler (P/N: 87750107) (A) Operating load (B) 625 mm (24.6 in) NOTE: machine configured with Heavy Duty counterweight and Michelin 23.5R25 XHA2 TL tires. Load Specifications (EN 474–3) Operating load Rough terrain 5229 kg (11528 lb)
Page 470 8 - SPECIFICATIONS LEIL16WHL0629FB 8-44...
Page 471 8 - SPECIFICATIONS 821G XR Specifications - 2.7 m³ (3.53 yd³) ‐ ‐ ‐ Pin On Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 2.80 m³ (3.66 yd³) 2.80 m³ (3.66 yd³) Bucket width (maximum outer) 2946 mm (116.0 in) 2946 mm (116.0 in) Dimensional Outline Specifications A (top of cab height)
Page 472 8 - SPECIFICATIONS 821G XR Specifications - 3.2 m³ (4.19 yd³) ‐ ‐ ‐ Pin On Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 3.08 m³ (4.03 yd³) 3.19 m³ (4.17 yd³) Bucket width (maximum outer) 2946 mm (116.0 in) 2946 mm (116.0 in) Dimensional Outline Specifications A (top of cab height)
Page 473 8 - SPECIFICATIONS 821G XR Specifications - 3.2 m³ (4.19 yd³) - with Leonardi Coupler Bucket Only Bucket with Bolt-on Edge Bucket Specifications Capacity (heaped) 3.07 m³ (4.02 yd³) 3.18 m³ (4.16 yd³) Bucket width (maximum outer) 2946 mm (116.0 in) 2946 mm (116.0 in) Dimensional Outline Specifications A (top of cab height)
Page 474 8 - SPECIFICATIONS Bucket with Teeth Bucket Specifications Capacity (heaped) 3.14 m³ (4.11 yd³) Bucket width (maximum outer) 2983 mm (117.4 in) Dimensional Outline Specifications A (top of cab height) 3456 mm (136.1 in) B (wheelbase) 3340 mm (131.5 in) C (ground clearance) 431 mm (17.0 in) D (rear angle of departure)
Page 475 8 - SPECIFICATIONS LEIL16WHL2343FB 821G XR Specifications - 1.2 m (47.2 in) - Forks with Leonardi Coupler Pallet Fork Fork Specifications Fork Length 1250 mm (48.0 in) Dimensional Outline Specifications A. Ground clearance at tip of shank 4358 mm (171.6 in) B.
Page 476 8 - SPECIFICATIONS LEIL16WHL0428AB 821G XR Specifications - Forks (P/N: 87545184) with Leonardi Coupler (P/N: 87750107) (A) Operating load (B) 625 mm (24.6 in) NOTE: machine configured with Heavy Duty counterweight and 23.5R25 XHA2 TL tires. Load Specifications (EN 474–3) Operating load Rough terrain 4362 kg (9617 lb)
Page 477: Torque Charts
8 - SPECIFICATIONS Torque charts Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC and UNF threads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphite lubricants, Molydisulfide greases, or other extreme pressure lubricants are used.
Page 478 8 - SPECIFICATIONS Metric hardware Grade 8.8 bolts, nuts, and studs Size lb in/lb ft 4 mm 3 – 4 Nm 24 – 36 lb in 5 mm 7 – 8 Nm 60 – 72 lb in 6 mm 11 – 12 Nm 96 –...
Page 479: Material Weights
8 - SPECIFICATIONS Material weights Material weights The following reference table provides typical material weights: Material xxx kg/m³ (xxx lb/yd³) Alum-lump 881 kg/m³ (1485 lb/yd³) Pulverized 769 kg/m³ (1296 lb/yd³) Ashes 561 – 883 kg/m³ (946 – 1488 lb/yd³) Bauxite 1202 –...
Page 480 8 - SPECIFICATIONS 8-54...
Page 481: Accessories
9 - ACCESSORIES ACCESSORIES###_10_### General accessories Rear view backup camera The rearview backup camera reduces vehicle blind spots during reversing operations. The rearview backup cam- era assists operators when backing for loading operations and offers a view of other equipment, obstacles, and/or personnel in the work area.
Page 482 9 - ACCESSORIES Rear sunshade (Optional) The rear sunshade is an optional feature. Use the lower eyelet to position the sunshade at the desired height. LEIL16WHL1268AB Fire extinguisher (Optional) The machine can be equipped with a fire extinguisher. In the event of fire pull away the rubber security strap to release the fire extinguisher.
Page 483 9 - ACCESSORIES Accessory mounting pole (Optional) The cab can be equipped with a pole to be used for mount- ing additional accessories. This feature is located at the right-hand side next to the window. LEIL16WHL1271AB Heated mirrors (Optional) Exterior mirrors on the machine at both right and left-hand sides are an important safety feature.
Page 484 9 - ACCESSORIES Auxiliary power outlets The auxiliary power outlets can be used for the connection of lighting devices to help with service and maintenance procedures or other purposes (plug in the optional cigar lighter, or charging phones, etc.). The machine is equipped with two auxiliary power outlets: 1.
Page 485 9 - ACCESSORIES Cup holder or Ashtray (Optional) The operator’s compartment is equipped with an area at the right-hand side for optional cup holder or ashtray. LEIL16WHL1279AB...
Page 486: Special Buckets
Only attachments recommended and approved by CNH Industrial are to be used on our machines. Technical specifi- cations of attachments and machinery interfaces are listed in the following tables. The manufacturer’s liability will be denied in any case of modification or attachment adaptation carried out without his knowing it. 721G...
Page 487 9 - ACCESSORIES Z-Bar / XR Quick Coupler Fit LEIL17WHL0083AA Hydraulic Max Material Density Setting Bucket Bucket Type of Bucket Operative Auxiliary Bucket Capacity Weight Width Notes Work Z-Bar Pressure 1295 kg 2500 mm Light 4.0 m³ 1148 kg/m³ 973 kg/m³ –...
Page 488 9 - ACCESSORIES Quick Coupler Fit LEIL17WHL0084AA Hydraulic Max Material Density Setting Bucket Bucket Type of Bucket Operative Auxiliary Capacity Weight Bucket Width Notes Work Pressure 4.0 m³ 1673.0 kg 2500 mm Light – 1002.0 kg/m³ (1688.9 lb/yd³) See NOTE material (5.2 yd³) (3688.3 lb)
Page 489 9 - ACCESSORIES HIGH TIP BUCKETS Z-Bar / XR Direct Fit (Pin ON) LEIL17WHL0081AA Hydraulic Max Material Density Setting Type of Bucket Bucket Bucket Operative Auxiliary Capacity Weight Bucket Width Notes Work Z-Bar Pressure 3.5 mm 1750 kg 2500 mm 18.0 MPa 1197 kg/m³...
Page 490: Type Of Bucket
9 - ACCESSORIES Z-Bar / XR Quick Coupler Fit LEIL17WHL0129 Hydraulic Max Material Density Setting Bucket Bucket Type of Bucket Operative Auxiliary Bucket Capacity Weight Width Notes Work Z-Bar Pressure 3.5 mm 1650 kg 2500 mm 18.0 MPa 1164 kg/m³ 986 kg/m³...
Page 491: 1750 Kg 2750 Mm
9 - ACCESSORIES Direct Fit (Pin ON) LEIL17WHL0082AA Hydraulic Max Material Density Setting Bucket Bucket Type of Bucket Operative Auxiliary Bucket Capacity Weight Width Notes Work Pressure 3.5 mm 1750 kg 2500 mm 18.0 MPa High tip 1131 kg/m³ (1906.4 lb/yd³) See NOTE (1) (0.1 in) (3858.1 lb)
Page 492 9 - ACCESSORIES Quick Coupler Fit LEIL17WHL0129 Hydraulic Max Material Density Setting Bucket Bucket Type of Bucket Operative Auxiliary Capacity Weight Bucket Width Notes Work Pressure 3.5 mm 2028 kg 2500 mm 18.0 MPa See NOTE (1) High tip 1053 kg/m³ (1774.9 lb/yd³) (0.1 in) (4471.0 lb) (98.4 in)
Page 493: Z-Bar Xr
9 - ACCESSORIES GRAPPLE BUCKETS Z-Bar / XR Direct Fit (Pin ON) LEIL17WHL0106BA Hydraulic Max Material Density Setting Type of Bucket Bucket Bucket Operative Auxiliary Capacity Weight Width Bucket Notes Work Z-Bar Pressure 4.0 m³ 1980 kg 2850 mm 18.0 MPa 1016 kg/m³...
Page 494 9 - ACCESSORIES Z-Bar / XR Quick Coupler Fit LEIL17WHL0104BA Hydraulic Max Material Density Setting Bucket Bucket Type of Bucket Operative Auxiliary Capacity Weight Bucket Width Notes Work Z-Bar Pressure 4.0 m³ 2288 kg 2850 mm 18.0 MPa 918 kg/m³ 768 kg/m³...
Page 495 9 - ACCESSORIES Direct Fit (Pin ON) LEIL17WHL0107BA Hydraulic Max Material Density Setting Bucket Bucket Type of Bucket Operative Auxiliary Capacity Weight Bucket Width Notes Work Pressure 4.0 m³ 1980 kg 2850 mm 18.0 MPa 959 kg/m³ (1616.4 lb/yd³) See NOTE (1) Grapple (5.2 yd³) (4365.2 lb)
Page 496 9 - ACCESSORIES Quick Coupler Fit LEIL17WHL0105BA Hydraulic Max Material Density Setting Bucket Bucket Bucket Type of Operative Auxiliary Capacity Weight Bucket Width Notes Work Pressure 4.0 m³ 2288 kg 2850 mm 18.0 MPa Grapple 801 kg/m³ (1350.1 lb/yd³) See NOTE (1) (5.2 yd³) (5044.2 lb) (112.2 in)
Page 497 9 - ACCESSORIES LOG GRAPPLE FORKS Z-Bar / XR / XT Direct Fit (Pin ON) LEIL17WHL0103BA Hydraulic Load 75% Articulation Tip, Setting Rough Terrain, EN474-3 Type of Fork Fork Fork Operative Auxiliary Capacity Weight Fork Width Notes Work Z-Bar Pressure 1181.0 kg 1750.
Page 498 9 - ACCESSORIES Z-Bar / XR / XT Quick Coupler Fit LEIL17WHL0128BA Hydraulic Load 75% Articulation Tip, Setting Rough Terrain, EN474-3 Fork Fork Type of Fork Operative Auxiliary Fork Capacity Weight Width Notes Work Z-Bar Pressure 1499.0 kg 1750.0 mm 18.0 MPa 5662.0 kg 4870.0 kg...
Page 499 9 - ACCESSORIES 821G LIGHT MATERIAL BUCKETS Z-Bar / XR Direct Fit (Pin ON) LEIL17WHL0064AA Hydraulic Max Material Density Setting Bucket Bucket Type of Bucket Operative Auxiliary Bucket Capacity Weight Width Notes Work Z-Bar Pressure Light 4.5 m³ 1595 kg 3000.0 mm 1231 kg/m³...
Page 500 9 - ACCESSORIES Z-Bar / XR Quick Coupler Fit LEIL17WHL0083AA Hydraulic Max Material Density Setting Bucket Bucket Type of Operative Width Auxiliary Bucket Capacity Weight Notes Work Z-Bar Pressure 2015 kg 3000.0 mm Light 4.5 m³ 1144 kg/m³ 914 kg/m³ –...
Page 501 9 - ACCESSORIES HIGH TIP BUCKETS Z-Bar / XR Direct Fit (Pin ON) LEIL17WHL0081AA Hydraulic Max Material Density Setting Type of Bucket Bucket Operative Width Auxiliary Capacity Weight Bucket Notes Work Z-Bar Pressure 4.0 m³ 2050 kg 3000.0 mm 18.0 MPa 1277 kg/m³...
Page 502 9 - ACCESSORIES Z-Bar / XR Quick Coupler Fit LEIL17WHL0129 Hydraulic Max Material Density Setting Bucket Bucket Type of Bucket Operative Auxiliary Bucket Capacity Weight Width Notes Work Z-Bar Pressure 2550 kg 3000.0 mm 18.0 MPa 4.0 m³ 1173 kg/m³ 927 kg/m³...
Page 503 9 - ACCESSORIES GRAPPLE BUCKETS Z-Bar / XR Direct Fit (Pin ON) LEIL17WHL0106BA Hydraulic Max Material Density Setting Type of Bucket Bucket Bucket Operative Auxiliary Capacity Weight Width Bucket Notes Work Z-Bar Pressure 4.5 m³ 2280 kg 3000.0 mm 18.0 MPa 1151 kg/m³...
Page 504 9 - ACCESSORIES Z-Bar / XR Quick Coupler Fit LEIL17WHL0104BA Hydraulic Max Material Density Setting Bucket Bucket Type of Bucket Operative Auxiliary Capacity Weight Bucket Width Notes Work Z-Bar Pressure 4.5 m³ 2780 kg 3000.0 mm 18.0 MPa 1054 kg/m³ 824 kg/m³...
Page 505: See Note
9 - ACCESSORIES LOG GRAPPLE FORKS Z-Bar / XR Direct Fit (Pin ON) LEIL17WHL0103BA Hydraulic Load 75% Articulation Tip, Setting Rough Terrain, EN474-3 Fork Operative Type of Fork Fork Weight Fork Width Auxiliary Capacity Notes Work Z-Bar Pressure 1.1 m² 1585.0 kg 1750.0 mm 18.0 MPa...
Page 506: (1409.1 Lb/Yd³) See Note
9 - ACCESSORIES Z-Bar / XR Quick Coupler Fit LEIL17WHL0128BA Hydraulic Load 75% Articulation Tip, Setting Rough Terrain, EN474-3 Fork Operative Type of Fork Fork Weight Fork Width Auxiliary Capacity Notes Work Z-Bar Pressure 1.1 m² 2085.0 kg 1750.0 mm 18.0 MPa 6365.0 kg 5179.0 kg...
Page 507: Medium Material Buckets
Only attachments recommended and approved by CNH Industrial are to be used on our machines. Technical specifi- cations of attachments and machinery interfaces are listed in the following tables. The manufacturer’s liability will be denied in any case of modification or attachment adaptation carried out without his knowing it. 721G...
Page 508 9 - ACCESSORIES Z-Bar / XR REHANDLING BUCKET WITH GRADING EDGE LEIL18WHL1235AA Max Material Density Bucket Type of Bucket Bucket Weight Bucket Width Capacity Z-Bar 1408 kg 2540 mm 1492 kg/m³ 1262 kg/m³ With bolt-on edge 3.0 m³ (3.9 yd³) (3104.1 lb) (100.0 in) (2514.8 lb/yd³)
Page 509 9 - ACCESSORIES GENERAL PURPOSE Z-Bar / XR GENERAL PURPOSE NO GRADING EDGE LEIL18WHL1238AA Max Material Density Bucket Type of Bucket Bucket Weight Bucket Width Capacity Z-Bar 2.8 m³ 1344 kg 2540 mm 1615 kg/m³ 1368 kg/m³ With bolt-on edge (3.7 yd³) (2963.0 lb) (100.0 in)
Page 510 9 - ACCESSORIES Z-Bar / XR GENERAL PURPOSE WITH GRADING EDGE LEIL18WHL1237AA Max Material Density Bucket Type of Bucket Bucket Weight Bucket Width Capacity Z-Bar 2.8 m³ 1394 kg 2540 mm 1606 kg/m³ 1359 kg/m³ With bolt-on edge (3.7 yd³) (3073.2 lb) (100.0 in) (2707.0 lb/yd³)
Page 511 9 - ACCESSORIES 821G REHANDLING BUCKET Z-Bar / XR REHANDLING BUCKET NO GRADING EDGE LEIL18WHL1236AA Max Material Density Bucket Type of Bucket Bucket Weight Bucket Width Capacity Z-Bar 1636 kg 3000 mm 1527 kg/m³ 1227 kg/m³ With bolt-on edge 3.6 m³ (4.7 yd³) (3606.8 lb) (118.1 in) (2573.8 lb/yd³)
Page 512 9 - ACCESSORIES Z-Bar / XR REHANDLING BUCKET WITH GRADING EDGE LEIL18WHL1235AA Max Material Density Bucket Type of Bucket Bucket Weight Bucket Width Capacity Z-Bar 1706 kg 3000 mm 1517 kg/m³ 1217 kg/m³ With bolt-on edge 3.6 m³ (4.7 yd³) (3761.1 lb) (118.1 in) (2557 lb/yd³)
Page 513 9 - ACCESSORIES GENERAL PURPOSE Z-Bar / XR GENERAL PURPOSE NO GRADING EDGE LEIL18WHL1238AA Max Material Density Bucket Type of Bucket Bucket Weight Bucket Width Capacity Z-Bar 3.4 m³ 1620 kg 3000 mm 1627 kg/m³ 1307.0 kg/m³ With bolt-on edge (4.4 yd³) (3571.5 lb) (118.1 in)
Page 514 9 - ACCESSORIES Z-Bar / XR GENERAL PURPOSE WITH GRADING EDGE LEIL18WHL1237AA Max Material Density Bucket Type of Bucket Bucket Weight Bucket Width Capacity Z-Bar 3.4 m³ 1690 kg 3000 mm 1617.0 kg 1297.0 kg/m³ With bolt-on edge (4.4 yd³) (3725.8 lb) (118.1 in) (3564.9 lb)
Page 515: Telematics
9 - ACCESSORIES Telematics This machine may be equipped with a “telematics system”. This is an asset-monitoring system that combines Inter- and production metrics, diagnostic data, movement net, cellular, and GPS technologies. A transponder unit is alarms, and unauthorized usage to the interface. mounted on the equipment that wirelessly communicates The system will help cut costs and keep accurate records.
Page 516 9 - ACCESSORIES 9-36...
Page 517 Index ###_Index_### Air conditioning condenser - Cleaning ....... 7-155 Arm pad ..........3-36 Automatic lubrication system .
Page 518 Engine oil filter - Replace ........7-92 Engine oil level - Check .
Page 519 Operating the machine ........Operating tips .
Page 520 Windows ..........3-86 Windshield washer fluid level - Check .
Page 522 For exact information about any particular product, please consult your Case dealer. © 2019 CNH Industrial Italia S.p.A. All Rights Reserved. Case is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

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