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Operations Guide for B-Series Flow Meters 368042E...
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Equipment sold by Kurz Instruments, Inc. is not intended for use in connection with any nuclear facility or activity unless specifically sold for such applications and specific conditions for such usage are detailed. If the equipment is used in a nuclear facility or activity without supporting quotation, Kurz Instruments, Inc. disclaims all liability for any damage, injury, or contamination, and the buyer shall indemnify and hold Kurz Instruments, Inc., its officers, agents, employees, successors, assigns, and customers, whether direct or indirect, harmless from and against any and all losses, damages, or expenses of whatever form and nature (including attorneys fees and other costs of defending any...
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Temporary 4‐20 mA Process Measurement Override ....4‐12 Table 4‐3. 4‐20 mA Output Functions ............4‐14 Table 4‐4. Temporary 4‐20 mA Process Measurement Override ....4‐14 Table 4‐5. 4‐20mA Ranges for Predefined Calibration Curves ....4‐42 Table 4‐6. Modbus Communication Parameters ........4‐47 Chapter 5 Extended Utilities Mode Table 5‐1. Extended Utility Mode (Drift Options) ........5‐2 Chapter 6 Flow Meter Configuration Table 6‐1. Summary of flow controller capabilities ........6‐4 Kurz B‐Series Operations Guide ...
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Chapter 4 Program Mode Advanced Setup ..........4‐1 Overview ......................4‐1 Program Mode — Advanced Setup ..............4‐3 Option 1 — Basic Setup ................4‐4 Option 2 — Low Flow Cutoff ..............4‐8 Option 3 — Flow Correction Factor and Flow Time Constant ....4‐9 Option 4 — Flow Totalizer Reset ............4‐10 Option 5 — Setting Up Analog Output 1 ..........4‐12 Option 6 — Setting Up Analog Output 2 ..........4‐14 Option 7 — Setting Up Run Mode Display ..........4‐16 Static Variables ................4‐17 Scrolled Variables ................4‐18 Option 8 — Setting Up Relays ..............4‐19 Option 9 — Setting Up Alarms ..............4‐21 Option 10 — Setting Up the NE‐43 Alarm ..........4‐24 vi Kurz B‐Series Operations Guide...
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Option 18 — Setting Up Data Logging ............ 4‐46 Option 19 — Setting Up Modbus Communication ......... 4‐47 Option 20 — Setting Up External Input ..........4‐49 VM Reference .................. 4‐50 Calibration Data SW ................ 4‐51 Remote CF ..................4‐51 Purge Command ................4‐52 Option 21 — Setting Up PID Data ............4‐53 Option 22 — Manual PID Adjustments ........... 4‐56 Manually Tuning A PID Loop ............4‐57 Option 23 — Drift Check ................. 4‐59 Option 24 — Basic and Advanced Passwords ......... 4‐61 Option 25 — EEPROM Update ..............4‐62 Option 26 — Setting a Delay for Bootup Output ........4‐63 Option 27 — WGF Vapor Correction Factor .......... 4‐64 Option 28 — Frequency Output Scale ........... 4‐65 Kurz B‐Series Operations Guide ...
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Specified‐Time Interval Drift Check ............6‐2 External Digital Input ................6‐2 Modbus Protocol Write Coil Command ..........6‐3 Modbus Status Registers ................ 6‐3 HART Interface ..................6‐4 Configuring the Built‐In Flow Controller ............6‐4 Setting Up the Flow Controller ............... 6‐5 Setting Up A PID ..................6‐5 Cleaning A Sensor & The Purge Controller ............. 6‐6 Using the Integrated Purge Controller ............ 6‐6 Wiring for the Purge Controller .............. 6‐7 Assigning a Relay to the Purge Function ..........6‐8 Operating and Monitoring Purge Cleaning Using Modbus ....6‐8 Operating and Monitoring Purge Cleaning Using HART ......6‐8 Automatically Triggering Drift Check and Purge ........6‐9 viii Kurz B‐Series Operations Guide...
Before You Begin The device warranty is void if the device is not installed in accordance with the Important specified installation requirements. Read and thoroughly understand the installation requirements before attempting to install the device. If you have any questions, contact your Kurz customer service representative before attempting installation. Using this Manual Kurz Instruments, Inc., documentation includes manuals, product literature, Adobe Acrobat PDF files, and application online Help files. The Kurz Instruments CD contains all the available documentation files. To read PDF files, download the free Adobe Acrobat Reader from www.adobe.com. The Kurz Instruments Web site provides additional information: World Wide Web: www.KurzInstruments.com • Email: Service@KurzInstruments.com • Documentation links to the most current manuals and literature • You can access device support in the following ways: Main: 831‐646‐5911 • Phone: 800‐424‐7356 • Fax: 831‐646‐8901 • Kurz B‐Series Operations Guide...
Manual Conventions The following table lists conventions used in the Kurz Instruments, Inc., documentation, and gives an example of how each convention is applied. Table 1. Conventions used in this manual Convention For Example Text type, click, or select (for example, Check the Configuration File checkbox. field names, menus, and commands) are shown in bold. PRESS ENTER TO Text appearing in a display or window is SET METER DATA shown in courier. An arrow (→) is used to separate a Select Start→All Programs→Kurz Instruments→KzComm. menu name from its menu command. Simplified directory structures and path Programs Files\Kurz Instruments\KzComm. names are used in examples. Your folder names may be different. System Requirements The B‐Series use the XMODEM communication protocol via USB cable, or the MODBUS protocol over RS‐485 or MODBUS TCP/IP interface. The Kurz USB device driver or FTDI USB device driver must be installed before attempting to connect a computer with a B‐Series device via a USB cable. The B‐Series devices require: A shielded twisted‐pair cable for Modbus RTU. • For the XMODEM protocol, a USB Type A‐to‐mini B cable. •...
Software Requirements KzComm is supported on Windows XP, Windows Vista, Windows 7, Windows 8, and Windows 10. All platforms require up‐to‐date service packs. On Windows Vista, downloading the Trend Log has infrequently caused Note the operating system to freeze (no screen activity). Restart the computer as described in your computer hardware manual. Basic computer knowledge is necessary for copying and moving files, navigating file structures, identifying file types, and installing applications. The Kurz USB device driver or FTDI USB device driver must be installed before attempting to connect a computer with a B‐Series device via a USB cable. Both drivers are available during the KzComm installation, on the Kurz customer CD in the USB Device Driver folder, and on the Kurz website (kurzinstruments.com). The FTDI USB driver is a 64‐bit virtual COM port (VCP) driver available from the FTDI Chip website (ftdichip.com). Kurz B‐Series Operations Guide...
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Figure 1‐3. Menu suboption indicator ............1‐4 Figure 1‐4. User interface quick reference card .......... 1‐19 Chapter 4 Program Mode Advanced Setup Figure 4‐1. 4‐20 mA operation with the NE‐43 alarm ......... 4‐24 Figure 4‐2. Examples of system responses ‐ Increase vs. Decrease .... 4‐57 Figure 4‐3. Examples of system responses ‐ Decrease vs. Increase .... 4‐58 Figure 4‐4. Examples of system responses ‐ Tuned Correctly ..... 4‐58 Chapter 6 Flow Meter Configuration Figure 6‐1. Masked purge blast ..............6‐7 Kurz B‐Series Operations Guide xiii...
Chapter 1 B-Series Flow Meter Modes & Menus Overview This section describes the user interface for the B‐Series flow meter and provides the menu structure for each mode: Boot‐Up mode • Run mode • Display mode • Program mode • Log mode • Extended Utilities mode • All option parameters and examples use sample values and measurement Important units. The values and measurement units you see reflect the configuration of the flow meter. This chapter is intended for users accessing the flow meter menus using the local keypad and display. However, the menus and commands remain the same even if you are using a terminal emulator with a blind device. Kurz B‐Series Operations Guide 1–1...
J K L M N O P Q R S T U V W X Y Z Figure 1‐1. Flow meter user interface There are six operating modes for the meter: Boot‐up mode • Occurs during a power cycle when the meter performs self‐tests for diagnostics. Run mode • An installed meter is normally in Run mode to measure the flow and temperature of the process gas. Display mode • A view‐only of the meter’s configuration parameters. Program mode • Allows you to make configuration and parameter changes to the meter. Log mode • Allows you to send reports to the meter’s serial port. Extended Utilities mode • Allows access to advanced meter functions. 1–2 Kurz B‐Series Operations Guide...
The D key accesses Display mode for a view‐only of the meter’s configuration parameters. • It can also be used as a backspace key. The L key accesses Log mode and sends reports to the meter’s USB port. • The E key accesses Extended Utilities mode for the advanced features of the meter. This is • an access code‐protected mode. The E key is also used as an Enter key and to accept and save changes after entering data. The H key is the Home key used for backing out of any menu. Press H to back up one level • or press it twice to return to Run mode. The C key is used to clear a data entry field. • The alphanumeric keys include numbers 0 through 9, with keys 2 through 9 also being used for letters A to Z. For data fields that accept alphabetic data, continue pressing the alphanumeric key to cycle through the letters. For example, if you wanted to enter the letter “R,” you would press the 7 key, press again for “P,” press again for “Q,” and press again for “R.” Press the E key to save the selection and move to the next field. The symbol keys are: The up arrow ( ) and down arrow ( ) keys are used to scroll through a menu. The scroll • option is available when the symbol ^ appears. — The bar ( ) key is used for entering negative values or a hyphen. • The dot ( ) key is used for entering a decimal or period. • The arrow ( ) key overlaying the D key becomes a backspace key after you enter a • mode. It is used for deleting characters to the left. Kurz B‐Series Operations Guide 1–3...
9, W, X, Y, Z Flow Meter Display Screen There are two ways to navigate through the menu options: Menu Scroll allows you to sequentially scroll through each menu option. • Quick Jump allows you to jump directly to an option number. • M E N U S C R O L L Q U I C K J U M P Figure 1‐2. Flow meter display screen When menu suboptions are available, up and down symbols appear at the end of the second line. Figure 1‐3. Menu suboption indicator 1–4 Kurz B‐Series Operations Guide...
The B‐Series flow meter can boot‐up and start responding to host communications or updating the 4‐20 mA output and display within one second of restarting/powering up. However, the boot sequence has to complete to guarantee the integrity of the data, and it is generally recommended to wait an additional 20 seconds before issuing any commands. A near zero flow rate can cause a boot delay up to 2 minutes, during which time the velocity sensor must cool off so its resistance value can be checked to ensure there are no sensor faults. A high process velocity during boot‐up reduces the delay because the hot sensor can cool down faster. When the meter is turned on from a power‐off state, the NE‐43 alarm is set until the sensor boot process completes. The flow and temperature will then indicate their proper values. When you boot‐up (power on) the flow meter, the display progresses through a series of initialization indicators: KURZ INSTRUMENTS DISP DRIVER V4.X CHECKING TYPE OF CONNECTED SENSOR WAIT PERFORMING SENSOR LEAK TEST KURZ INSTRUMENTS SERIES MFT-B FIRMWARE VERSION MFT-B VER 2.XX If the device supports Hart communication, an H appears before the Note firmware version number. ...
B‐Series Flow Meter Modes & Menus Once bootup completes, the flow meter automatically goes into Run mode. An error message indicates the unit has failed boot‐up testing due to a sensor mismatch, wiring, or other problem. The device will cycle through boot testing again until the issue is resolved • (for firmware 2.03 and earlier). Downloading the Min/Max, Event, and Trend logs is not possible until Note boot testing completes successfully. You can force a boot exit by pressing the C key. • Once bootup completes you can start downloading the Min/Max, Event, and Trend logs. Run Mode Run mode is the normal operational state of the meter after Boot‐Up mode. The default display format in Run mode is “scroll all.’ The following example shows the flow meter’s tag name and flow: TAG NATURAL GAS1 FLOW 0.0000 SCFM Firmware version 2.0 and higher allows you to determine how process variables appear in Run mode. Setting the Run mode display format is available by selecting option 7 in Program mode with the Advanced access code. You can also access the Run mode display format by selecting option 1 in Program mode with the Basic access code, although you must scroll through the entire basic setup. See Option 7 in the Program Mode — Advanced Access chapter for more information. 1–6 Kurz B‐Series Operations Guide...
“Program Mode Advanced Setup”) is used for changing advanced flow meter parameters, such as time constants and access codes. Before making any configuration changes in Program mode, it is important to remember: Any configuration changes are automatically saved to EEPROM when the flow meter exits • out of Program mode. There are no prompts to confirm changes. To back out of a series of menus, continue to press H for each level (manual exit). • If there is no menu activity for 3 minutes, the display automatically exits to Run mode. Any • changes made before the auto‐exit are saved to EEPROM. The configuration is retained through flow meter reboots and power cycles. • You should not make any changes to the meter configuration without a Important complete understanding of the flow meter parameters. Changing a setting incorrectly can cause the flow meter to malfunction. To enter Program mode: Press P. 1> Enter the Basic access code or the Advanced access code. 2> Press E. 3> You can scroll through the menu or quick jump to any of the options shown in Table 1‐1. 4> Not all parameters may appear based on the flow meter configuration. Note Functions with ( ) support Hart. Within a menu, press E or P to scroll through the submenu options unless the up/down arrows appear. In most cases, when you reach the end of the parameters for a menu, the prompt automatically returns to the main option menu. In instances where you continue to cycle through the parameters, press H to exit the menu. Kurz B‐Series Operations Guide 1–7...
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ROUND Jump option within Inside Diameter Basic Meter Setup. RECTANGLE Duct Width All Basic Meter Duct Height Setup parameters CUSTOM are available as Flow area individual options, Flow Area (calculated from Duct Profile, but can which you can override with manual entry) () access using Quick Probe Depth (for Insertion meters only) Jump. Analog Out 1 FLOW RATE The purpose for VELOCITY each parameter in TEMPERATURE (optional) Basic Meter Setup is PID (optional) described with its AO1at 4 mA () option number. AO1 at 20 mA () Analog Out 2 (optional) FLOW RATE VELOCITY TEMPERATURE PID AO2 at 4 mA AO2 at 20 mA 1–8 Kurz B‐Series Operations Guide...
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Value in flow rate units on the output. FLOW CF/TC Flow Correction Factor and Time Constant () Applies a correction Sensor Blockage CF (insertion meters only, to an existing flow. read only) Field Calib CF Flow TC Sec RESET TOTAL Flow Totalizer Reset Setup () An accumulation of Totalizer Reset the flow going past MAN RESET the sensor. The Auto Reset Flow Total Reset allows to NO preset a value for AUTO RESET returning to zero. Total Reset Cnt Reset Flow Total NO AOUT 1 Analog Output #1 Setup The 4‐20 mA output Analog Out 1 range to the control FLOW RATE room. VELOCITY TEMPERATURE PID AO1at 4 mA () AO1 at 20 mA () Kurz B‐Series Operations Guide 1–9...
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STATIC Static Vars FLOW ONLY TAG+FLOW FLOW+TOT FLOW+TEMP FLOW+VEL VEL+TEMP FLOW+DAILY ASSIGN DOUT Relay Output Setup Opens or closes a Select Relay # contact on a preset setting. Assign Relay To ALARM OUTPUT See Setup Alarm TOT PULSE OUT See Setup Pulse Output PURGE OUTPUT (optional) See Setup Sensor Purge ALARM SETUP Alarm Setup Triggers an alarm for Select Alarm # an event. This is Value x used in conjunction Set Alarm x with the Relay Output Setup. Alarm x Trigger VELOCITY FLOW RATE TEMPERATURE GLOBAL EVENT ZERO/SPAN CHK 1–10 Kurz B‐Series Operations Guide...
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Flow Volume per Pulse Pulse Width PURGE TIMR Sensor Purge Setup () Used to send Purge Timer compressed air to OFF clean the sensor. If ON, Purge Output assigned to DO n This option requires Purge Time msec the Purge System. Hold Time msec Purge Intv min CALIB DATA Flow Calibration Parameters Setup This should only be Sensor SN changed with Cal Flow Unit approval from Kurz. SCFM SCMH SFPM SMPS Used for calibrating Factory STP Ref the sensor data. User Ref Temp () Standard reference User Ref Press () temperature is 25 C or 77 F. Standard reference pressure is 14.7 PSI. Kurz B‐Series Operations Guide 1–11...
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Raw Signal Sx‐1 Flow Data Sx‐1 Raw Signal Sx‐n Flow Data Sx‐n (Raw Signal and Flow Data repeat) CALIB AOUT Calibrate Analog Outputs This calibrates the Set 4.000 mA to Out 1 () digital‐to‐analog Set 20.000 mA to Out 1 () converter that AO1 Calib Coeff generates the A01 Slope 4‐20 mA signal A01 Offset output. Set 4.000 mA to Out 2 () (optional) Set 20.000 mA to Out 2 () (optional) AO2 Calib Coeff (optional) A02 Slope A02 Offset Chk NE‐43 Alarms If YES Low Alarm Check High Alarm Check Enter output mA mA and equivalent VRMS DATA Variable Flow Correction Data () This should only be Enter # of Flow Data Sets n changed with Enter Flow Data Set # x approval from Kurz. Ref Value Rx (Vrms‐x) Test Data Dx (VdsAve‐x) 1–12 Kurz B‐Series Operations Guide...
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Log Interval sec MODBUS COM Modbus Communication Setup Allows you to setup Dev Modbus Addr up Modbus Modbus Mode communications MODBUS RTU MODBUS ASCII and specify either Modbus Baud Rate RTU or ASCII 9600 38400 commands. The 14400 57600 baud rate will 19200 typically be 9600. Register Order BYTE #12 34 BYTE #34 12 EXT AINPUT External Input Setup Ext Input Usage CAL DATA SW PID EXT. REF (optional) VM REFERENCE REMOTE CF PURGE COMMAND (optional) VM REFERENCE Scale Unit Inp Val At 4 mA Inp Val At 20 mA Filter TC Kurz B‐Series Operations Guide 1–13...
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EXTERNAL PID Setpoint Prop Gain (KP) Integral TC Derivative TC PID Low Limit PID High Limit PID CONTRL Manual PID Adjustment (optional) Manual PID Adjust DRIFT CHCK Drift Check Setup () Auto Drift Check OFF If ON, Drift Chk Intrvl % FS at Zero Duration at Zero % FS at Mid Duration at Mid % FS at Span Duration at Span CHANGE PW Change User Access Codes Allows you to Basic Setup Code change the basic Adv Setup Code and advanced passcodes (6 digits). GET EEPROM Update From EEPROM Load From EEPROM NO BOOTUP DLY Bootup Output Delay Setup Bootup Out Delay seconds 1–14 Kurz B‐Series Operations Guide...
DegF DegC WGF Press (line pressure) kPA PROFIBUS PROFIBUS Communication Setup Allows you to setup Dev PROFIBUS Addr up Profibus PROFIBUS DP Firmware Rev communications. Log Mode Pressing the L key puts the meter in Log mode and allows you to send reports to the meter’s serial port. You must have a terminal emulator installed to accept the Log file output. You can scroll through the menu or quick jump to any of the options. Table 1‐2. Log Mode Option # Function Description EVENT Event log MIN/MAX Min/max data TREND Trend log CONFIG System configuration RUN DATA Snapshot of flow meter data The log reports can either be cut‐and‐pasted from the terminal emulator screen, or the terminal emulator can be set up to log the data to a file. After selecting the Log function, a prompt appears to start the logging. Selecting Yes transmits the data to the USB port. After the data transfer completes, press the meter keypad E or the computer keyboard D (shift + d) to return to the main menu. Kurz B‐Series Operations Guide 1–15...
B‐Series Flow Meter Modes & Menus Event Log The Event log contains up to 260 of the most recent events reported by the flow meter. The output provides the runtime and an event code. Refer to B‐Series Troubleshooting for error codes and a brief description of behavior and possible causes. Min/Max Log The Min/Max log is used to determine the range of the flow rate, temperature, and electronics temperature for the process being measured by the Kurz flow meter. The output file contains up to 20 records for each of the following events: Minimum and maximum flow rate • Minimum and maximum process temperature • Minimum and maximum electronics temperature • Trend Log The Trend log contains up to 20,416 records. The log contains the runtime, flow rate, and process temperature data every 10 seconds for approximately 2.5 days. When the log file is full, the oldest data is replaced with the newest data. The data shows how the process being measured by the flow meter changes with time. The Trend log will show details if an unusual event occurs with the process. Downloading the Trend log can take several minutes. The Trend log is stored in volatile memory. Important The data is lost when the flow meter power cycles. Config Log The Config log provides the following information: Firmware version • Accumulated runtime duration since the meter left manufacturing •...
1> Enter the access code. 2> Press E. 3> You can scroll through the menu or quick jump to any of the functions shown in Table 1‐3. 4> Functions with ( ) can be executed via Hart command. Note Table 1‐3. Extended Utilities Mode Functions Option # Function Description / Parameters ZERO DRIFT Drift Check at Zero () If YES, runs test and provides updated % Diff, VIN, and VOUT data. If NO, shows last % Diff, VIN, and VOUT data. MID DRIFT Drift Check at Mid‐span () If YES, runs test and provides updated % Diff, VIN, and VOUT data. If NO, shows last % Diff, VIN, and VOUT data. SPAN DRFT Drift Check at Full‐span () If YES, runs test and provides updated % Diff, VIN, and VOUT data. If NO, shows last % Diff, VIN, and VOUT data. CYCLE DRIFT Drift Check Cycle (all tests) () If YES, runs test and provides updated % Diff, VIN, and VOUT data. If NO, shows last % Diff, VIN, and VOUT data. RESET TOTAL Reset Flow Total () If YES, resets counters to zero. If NO, returns to the menu. Kurz B‐Series Operations Guide 1–17...
B‐Series Flow Meter Modes & Menus Remote Terminal Access Refer to “Remote Terminal & Data Logging” in the Kurz Hardware Reference Guide for information on setting up remote terminal communications. Refer to the KzComm User Guide for information about using KzComm or a terminal emulator. Once connected, the computer keys used to navigate the flow meter’s menu system are the lowercase equivalent of the flow meter keypad. Table 1‐4 describes the keyboard keys that are equivalent to the flow meter keypad. Table 1‐4. Keyboard‐Keypad Equivalent Keys Computer Keyboard Flow Meter Keypad Function A lowercase P invokes Program mode. An access code is required. During data entry it allows you to skip over a field without entering anything. A lowercase D invokes DIsplay mode. No access code is required. A lowercase L invokes Log mode. No access code is required. Pressing <Enter> invokes Extended Utilities mode. An <Enter> access code is required. During data entry it accepts the data. During data entry, a lowercase C clears the value. It also acknowledges an active system fault. A lowercase H returns to Run mode or backs out of a menu. The plus key (+) toggles terminal echo On or Off. ^/ Yes Pressing Shift‐6 scrolls forward in a selection list. v / No A lowercase V scrolls backward in a selection list.
B‐Series Flow Meter Modes & Menus Quick Reference Card You should have received a Quick Reference Card similar to the one shown in Figure 1‐4. In the event the card is missing or you need extra cards, print the following Quick Reference Card. fold here Kurz Instruments, Inc. B–Series v2.0 www.KurzInstruments.com Quick Reference Card Home Key Function Option # Back out of menu system Program Mode (Quick Jump) Clears input in Program mode...
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B‐Series Flow Meter Modes & Menus 1–20 Kurz B‐Series Operations Guide...
Chapter 2 B-Series Flow Meter Display Mode Options Overview This chapter describes frequently viewed options in Display mode. Full descriptions for Options 1 through 27 are available in the Advanced Setup chapter. Options 31 through 50 include information for manufacturing and troubleshooting, so not all options are listed. All option parameters and examples use sample values and measurement Important units. The values and measurement units you see reflect the configuration of the flow meter. This chapter includes: Option 1 — Basic Setup • Option 2 — Low Flow Cutoff • Option 3 — Sensor Blockage Correction Factor • Option 5 — Analog Output 1 • Option 8 — Relays • Option 10 — NE‐43 Alarm • Option 13 — Calibration Data • Kurz B‐Series Operations Guide 2–1...
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B‐Series Flow Meter Display Mode Options Option 15 — Variable Flow Correction Data • Option 23 — Drift Check • Option 27 — WGF Vapor Correction Factor • Option 28 — PROFIBUS Communications Setup • Option 32 — Factory Sensor Setup • Option 41 — External Input Current • Option 42 — Flow Data • Option 43 — Temperature Data • Option 44 — Input Voltage • Option 45 — Sensor Output • Option 47 — Electronics Temperature • Option 48 — Sensor Leakage • Option 49 — Meter Event Code • Option 50 — Firmware Version • 2–2 Kurz B‐Series Operations Guide...
ASSIGN DOUT Relay output setup ALARM SETUP Alarm setup NE‐43 ALRM NE‐43 alarm setup PULSE OUT Pulse output setup PURGE TIMR Sensor purge setup CALIB DATA Flow calibration parameters setup CALIB AOUT Calibrate analog outputs VRMS DATA Variable flow correction data REMOTE CF Remote correction factor data CAL CURVE Gas calibration curve selection DATA LOG Data logging setup MODBUS COM Modbus communication setup EXT AINPUT External input setup PID SETUP PID data setup PID CONTRL Manual PID adjustment DRIFT CHCK Drift check setup CHANGE PW Change user password GET EEPROM Update from EEPROM BOOTUP DLY Set bootup output delay Kurz B‐Series Operations Guide 2–3...
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SENS CONFG Factory sensor setup INCAL CONF Calibration coefficients PROD CONFG Manufacturing data setup SAV 2 EEPR Save to EEPROM BRIDGE PID Bridge PID coefficients AUTO SAVE AutoSave status CURSR HOME Terminal home status SETFACTORY Extended factory meter setup AO CALCOEF Set analog output cal coefficient EXT INP mA External input current FLOW DATA Flow data TEMP DATA Temperature data INPUT VOLT Input voltage () SENSOR OUT Sensor output () SENSOR CTL Sensor control ELEC TEMP Electronics temperature SENS LEAKG Sensor leakage EVENT CODE Meter event code FW VERSION Firmware version 2–4 Kurz B‐Series Operations Guide...
Press 2 to invoke the Quick Jump option. 2> Press 1 for the Basic Setup menu, and then press E. 3> METER TYPE IS >INSERTION FLOW The meter type is either insertion or in‐line. Press P to continue. 4> TAG NAME >PRIMARY AIR The tag name is the flow meter name. The name can indicate the location, process, or company naming convention. Press P to continue. 5> FLOW UNITS >SCMH The flow units determine the units that appear for velocity and temperature. The flow rate options are NCMH, NLPM, SCFH, SCFM, SCMH, and SLMP. The mass rate options are KGH, KGM, PPH, and PPM. Press P to continue. 6> DUCT PROFILE >ROUND The duct profile options are round, rectangle, and custom. Press P to continue. 7> Depending on the duct profile selection, the duct width, inside diameter, or flow area prompt appears. Kurz B‐Series Operations Guide 2–5...
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>15.325 Press P to continue. 8> FLOW AREA >10.525 SQFT Press P to continue. 9> PROBE DEPTH >18.230 For insertion flow meters, the Probe Depth option appears. Press P to continue. 10> ANALOG OUT 1 >FLOW RATE The Analog Output options are flow rate, velocity, temperature, and PID. Press P to continue. 11> AO1 at 4mA >0.0000000 SCFM The analog output 4 mA prompt determines the minimum range value of the process variable associated with analog output 1 of the meter. The flow unit type was specified in a previous option. Press P to continue. 12> AO1 at 20mA >15000.000 SCFM 2–6 Kurz B‐Series Operations Guide...
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B‐Series Flow Meter Display Mode Options The analog output 20 mA prompt determines the maximum range value of the process variable associated with analog output 1 of the meter. The flow unit type was specified in a previous option. Press P to continue. 13> Note: If the flow meter was configured with a second analog output, prompts will appear for AO2 at 4 mA and AO2 at 20 mA. RUN MODE DISPLAY >STATIC The Run Mode options are static variables and scrolled variables. Refer to “Run Mode”on page 1‐6 for a description of static and scrolled modes. Press P to continue. 14> STATIC VARS >FLOW+TEMP Depending on the run mode selection, the static variable or scrolled variables prompt appears. Press H to exit. 15> The main Display mode (DSP) prompt appears. Kurz B‐Series Operations Guide 2–7...
B‐Series Flow Meter Display Mode Options Option 2 — Low Flow Cutoff To view the Flow Cutoff menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 2 for the Flow Cutoff menu, and then press E. 3> FLOW CUTOFF SW >ON The Flow Cutoff Switch prompt appears. Press P to continue. 4> LO FLOW CUTOFF >0.00000000 SCMH The Lo Flow Cutoff prompt appears. Press H to exit. 5> The main Display mode (DSP) prompt appears. 2–8 Kurz B‐Series Operations Guide...
Option 3 — Sensor Blockage Correction Factor To view the Sensor Blockage Correction Factor menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 3 for the Sensor Blockage Correction Factor menu, and then press E. 3> SENS BLOCKAGE CF 1.00000 The Sensor Blockage Correction Factor prompt appears. The sensor blockage factor is used to correct area reduction caused by the sensor support. Press P to continue. 4> FIELD CALIB CF >1.00000000 The Field Calibration Correction Factor prompt appears. This is a multiplier used as a bias change at all velocities. Press P to continue. 5> FLOW TC SEC >0.50000000 The Flow Time Constant Seconds prompt appears. This is a digital filter time constant that controls how sensitive the meter is to a process flow change. Press H to exit. 6> The main Display mode (DSP) prompt appears. Kurz B‐Series Operations Guide 2–9...
Press 5 for the Analog Out 1 menu and then press E. 3> The following example uses the Analog Out 1 option with the flow rate feature. ANALOG OUT 1 > FLOW RATE Press P to continue. 4> AO1 at 4mA >0.00000000 SCFM The prompt appears for assigning the minimum flow rate at 4 mA. This is the minimum value of the process variable (flow rate or velocity) represented by Analog Output 1; this value is usually zero. Press P to continue. 5> AO1 at 20mA >12000.0000 SCFM The prompt appears for assigning the maximum flow rate at 20 mA. This is the maximum value of the process variable (flow rate or velocity) represented by Analog Output 1. Press H to exit. 6> The main Display mode (DSP) prompt appears. 2–10 Kurz B‐Series Operations Guide...
B‐Series Flow Meter Display Mode Options Option 8 — Relays The B‐Series has two solid state relays rated for +/‐30 VDC or 24 VAC up to 0.5 A RMS load. Each relay can only be assigned one function at a time. To view the Relay Outputs Setup menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 8 for the Relay Outputs Setup menu, and then press E. 3> SELECT RELAY # >1 The Select Relay Number prompt appears. Press P to continue. 4> Relay #1 is assigned to the ALARM OUTPUT and TOT PULSE OUT functions. Relay #2 is assigned to the ALARM OUTPUT, TOT PULSE OUT, PURGE OUTPUT functions. ASSIGN RELAY TO >ALARM OUTPUT Press P to review the settings for the second relay number, or press H to exit. 5> The main Display mode (DSP) prompt appears. Kurz B‐Series Operations Guide 2–11...
• High sensor or wire leakage • Rps sensor lead open circuit • Wire loop resistance above high limit • Rtc resistance below low limit and above high limit • Rp resistance below low limit and above high limit • To view the NE‐43 Alarm Setup menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 10 for the NE‐43 Alarm Setup menu, and then press E. 3> NE-43 ALARM TYPE >HIGH OUTPUT The NE‐43 alarm type prompt appears. A LOW OUTPUT drives the 4‐20 mA output to ≤ 3.6 mA when a meter fault occurs. — ≥ A HIGH OUTPUT drives the 4‐20 mA output to 21 mA when a meter fault occurs. — Press H to exit. 4> The main Display mode (DSP) prompt appears. 2–12 Kurz B‐Series Operations Guide...
SENSOR SN FD9079A A prompt appears showing the sensor serial number. Press P to continue. 4> CAL FLOW UNIT >SMPS The calibration flow unit prompt appears. This the unit of flow measurement used to calibrate the meter during flow meter assembly. Press P to continue. 5> FACTORY STP REF 25DEGC/101.3KPA The standard reference temperature and pressure appear. Press P to continue. 6> USER REF TEMP >77.00000000 DEGF The user reference temperature is set by the facility/corporate policy. The default value is the same temperature value as the Kurz factory STP REF. Press P to continue. 7> USER REF PRESS >14.6959500 PSIA The user reference pressure is also set by the facility/corporate policy. The default value is the same pressure value as the Kurz factory STP REF. Press P to continue. 8> Kurz B‐Series Operations Guide 2–13...
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(60 CH4, 40 CO2) Dry ammonia 17.04 Digester gas (70 CH4, 30 CO2) Dry chlorine 71.0 Nitrogen 28.02 Ethane C2H6 30.07 Oxygen 32.00 Ethylene C2H4 28.05 Propane C3H8 44.09 Press P to continue. 9> GAS MOL WT >28.9600000 The molar weight prompt appears. Press P to continue. 10> NEW REF DENSITY: 1.9684 KG/M3 The reference density is automatically calculated based on the values entered for the reference temperature and reference pressure. Press P to continue. 11> 2–14 Kurz B‐Series Operations Guide...
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#DATA PTS CAL 1 >13 The prompt shows the number of points within the curve. There can be up to 15 points. Press P to continue through each flow calibration data pair (signal and flow). 14> RAW SIGNAL S1- 1 >0.16373000 W FLOW DATA S1- 1 >0.00000000 SMPS RAW SIGNAL S1- 2 >0.21131000 W FLOW DATA S1- 2 >0.4550100 SMPS Each point has a raw signal value and a flow data value. In this example, only the first two data point prompts are shown, but the format repeats for all data points in the data set and then for all the points in each additional data set. Press P to continue scrolling through the prompts for all data sets, 15> or press H to exit. The main Display mode (DSP) prompt appears. Kurz B‐Series Operations Guide 2–15...
Press 15 for the Variable Flow Correction Data menu, and then press E. 3> ENTER # OF FLOW DATA SET >1 The prompt for the data pair appears. Enter the data pair number (1‐8) you want to modify/enter. Press P to continue. 4> ENTER FLOW DATA SET # >1 The prompt for the first set appears. Press P to continue. 5> REF VALUE R1 >1.200000000 SMPS The R1 value for Set 1 appears. Press P to continue. 6> METER DATA D1 >0.66700000 SMPS The D1 value for Set 1 appears. Press P to continue to scrolling through all the sets, or press H to exit. 7> The main Display mode (DSP) prompt appears. 2–16 Kurz B‐Series Operations Guide...
3> AUTO DRIFT CHECK >ON A prompt appears for showing that automatic drift is ON or OFF. Press P to continue. 4> % FS AT ZERO >10.000 A series of prompts appear for each drift check test level (zero‐mid‐span) regarding the amplitude of the output signal and its duration. The amplitude is given as a percent of the FS of the independent voltage source (3.3V). In the following example, 10.0% means that 0.33V (10% of 3.3V) is applied to the 4‐20 mA output for the drift check at zero. Press P to continue. 5> DURATION AT ZERO >60 SEC The prompt appears for the duration. The duration is the time the 4‐20 mA output is at the zero value before switching to the mid and span drift check prompts. Press P to continue. 6> % FS AT MID >50.000000 The prompt appears for the percent of full‐scale at the midpoint. Press P to continue. 7> Kurz B‐Series Operations Guide 2–17...
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B‐Series Flow Meter Display Mode Options DURATION AT MID >60 SEC The prompt appears for the duration at the midpoint. Press P to continue. 8> % FS AT SPAN >90.000000 The prompt appears for the percent of full‐scale at the full span. Press P to continue. 9> DURATION AT SPAN >60 SEC The prompt appears for the duration at the full span. Press H to exit. 10> The main Display mode (DSP) prompt appears. 2–18 Kurz B‐Series Operations Guide...
Option 27 — WGF Vapor Correction Factor To view the Vapor Correction Factor information in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 27 for the WGF Parameters menu, and then press E. 3> WGF CORRECTION >ENABLED This determines if the correction for condensing gas is turned on or off. Press P to continue. 4> PROCESS TMAX >100.00000000 DEGF The Process TMAX is the estimated maximum saturation temperature in the pipe. For a digester application, this will match the digester temperature (a typical digester operates at 100°F). If this value is set too high, it will overcorrect the wet‐to‐dry flow rate. The unit of measurement is either Celsius or Fahrenheit. If the TMAX value is set to zero (0.0), the flow meter will output the condensing gas flow rate, effectively disabling the correction. Press P to continue. 5> PROCESS PRESSURE >14.7000000 PSI The Process Pressure is the pressure in the line where the flow is being measured. The unit of measurement is either kPA or PSI. Press H to exit. 6> The main Display mode (DSP) prompt appears. Kurz B‐Series Operations Guide 2–19...
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B‐Series Flow Meter Display Mode Options Option 28 — PROFIBUS Communications Setup To view the devices PROFIBUS slave address information in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 28 for the PROFIBUS menu, and then press E. 3> PROFIBUS ADDRESS >1 The PROFIBUS Address is displayed. Press P to continue and view the PROFIBUS DP firmware revision. 4> DP FIRMWARE REV. VERSION 1 The current version of the B‐Series PROFIBUS firmware appears. Press H to exit. 5> 2–20 Kurz B‐Series Operations Guide...
B‐Series Flow Meter Display Mode Options Option 32 — Factory Sensor Setup This Option is used by Kurz for diagnostic and troubleshooting purposes. Note To view the Factory Sensor Setup menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 32 for the Factory Sensor Setup menu, and then press E. 3> SENSOR S/N >FD93087A The Sensor Serial Number prompt appears. Press P to continue. 4> TC MODE >CURRENT MODE The TC Mode prompt appears. Press P to continue. 5> SENSOR TYPE >FD= 9/300 OHM The Sensor Type prompt appears. Press P to continue. 6>...
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B‐Series Flow Meter Display Mode Options Press P to continue. 8> >76.5733000 The RX prompt appears. Press P to continue. 9> >34.0094000 The RY prompt appears. Press P to continue. 10> SENSOR MATERIAL PLATINUM 385 The Sensor Material prompt appears. Press P to continue. 11> RP CSR >0.50000000 Ohms The RP CSR prompt appears. Press P to continue. 12> RTC CSR >150.000000 Ohms The RTC CSR prompt appears. Press H to exit. 13> The main Display mode (DSP) prompt appears. 2–22 Kurz B‐Series Operations Guide...
To view the External Input Current menu for the optional analog input: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 41 for the External Input Current menu, and then press E. 3> INPUT CURRENT 0.011 The Input Current for the optional analog input prompt appears. Press H to exit. 4> The main Display mode (DSP) prompt appears. Viewing the External Analog Input for Shifting Gases To view the External Analog Input in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 41 for the input current and the equivalent key gas percentage concentration. 3> IN=12.057 AT 50.35% The input current and equivalent key gas percentage appears. Press H to exit. 4> The main Display mode (DSP) prompt appears. Kurz B‐Series Operations Guide 2–23...
B‐Series Flow Meter Display Mode Options Viewing the External Analog Input for Multiple Gas Curves To view the External Analog Input in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 41 for the input current and the equivalent gas curve. 3> INPUT CURRENT AT 0.012 mA The input current read by the flow meter appears. Use Table 6‐3 to determine the active calibration curve being used by the flow meter. Press H to exit. 4> The main Display mode (DSP) prompt appears. 2–24 Kurz B‐Series Operations Guide...
2> Press 42 for the Flow Data menu, and then press E. 3> TAG PRIMARY AIR 2102.48 The prompt showing the meter name and total runtime appears. Press P to continue. 4> FLOW RATE 2.685377 SCFM The prompt for the current flow rate appears. Press P to continue. 5> MSCF = 11.93814 130260.8 MIN The prompt showing the accumulated totalized flow since the last time the totalized flow was reset appears. The “M” designation reflects millions (10 Press P to continue. 6> VELOCITY 2.392474 SFPM The prompt showing the current velocity appears. Press P to continue. 7> REF. DENSITY 0.073939 LB/CF The Reference Density prompt reflects the density of the process gas that the meter is calibrated to measure. Kurz B‐Series Operations Guide 2–25...
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B‐Series Flow Meter Display Mode Options Press P to continue. 8> FLOW AREA 0.785398 SQ. FT The Flow Area prompt reflects the value specified in Option 1, Basic Setup. Press P to continue. 9> CORRECTION FACTOR 0.824180 The Correction Factor prompt for field correction appears. Press P to continue. 10> IRP = 0.1558 A 2.593611 SFPM The prompt showing the power reading at current flow appears. This value is generally used only for zero flow calibration. Press P to continue. 11> / WET SCFM The prompt showing the dry and wet gas flow rate appears. This prompt only appears for WGF flow meters. Press H to exit. 12> The main Display mode (DSP) prompt appears. 2–26 Kurz B‐Series Operations Guide...
B‐Series Flow Meter Display Mode Options Option 43 — Temperature Data To view the Temperature Data menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 43 for the Temperature Data menu, and then press E. 3> TEMPERATURE 87.21 DEGF The Temperature prompt for the current process appears. Press P to continue. 4> CORRECTION FACTOR 1.000000 The Correction Factor prompt for the accumulated correction appears. Press H to exit. 5> The main Display mode (DSP) prompt appears. Kurz B‐Series Operations Guide 2–27...
B‐Series Flow Meter Display Mode Options Option 44 — Input Voltage This Option is used by Kurz for diagnostic and troubleshooting purposes. Note To view the Input Voltage menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 44 for the Input Voltage menu, and then press E. 3> VPs= 2.145504 VIph= 0.083602 The prompt showing sensor circuit voltages appears. Press P to continue. 4> VLI= 0.088409 VLS= 3.000270 The prompt showing sensor circuit voltages appears. Press P to continue. 5> VRtch= 2.263744 VRtc1= 0.009368 The prompt showing sensor circuit voltages appears. Press P to continue. 6> VExt= 0.002873...
B‐Series Flow Meter Display Mode Options Option 45 — Sensor Output This Option is used by Kurz for diagnostic and troubleshooting purposes. Note To view the Sensor Output menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 45 for the Sensor Output menu, and then press E. 3> IRp= 0.1656 PRp= 0.3089 The prompt showing sensor drive calibration information appears. Press P to continue. 4> 12.0637 Rtc= 335.236 The prompt showing sensor resistance appears. Press P to continue. 5> TRp= 195.2 DEGF TRtc= 87.6 DEGF The prompt showing the temperature measured by each sensor appears. Press P to continue. 6>...
Option 47 — Electronics Temperature To view the Electronics Temperature menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 47 for the Electronics Temperature menu, and then press E. 3> ELECTRONICS TEMP 98.484 DEGF The prompt indicating the temperature inside the electronics enclosure appears. Press H to exit. 4> The main Display mode (DSP) prompt appears. Option 48 — Sensor Leakage This Option is used by Kurz for diagnostic and troubleshooting purposes. Note To view the Sensor Leakage menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 48 for the Sensor Leakage menu, and then press E. 3> SENSOR LEAKAGE 21014 The Sensor Leakage prompt appears. A normal measurement is greater than 100 kΩ. Press H to exit. 4> The main Display mode (DSP) prompt appears. 2–30 ...
1> Press 2 to invoke the Quick Jump option. 2> Press 49 for the Event Code menu, and then press E. 3> EVENT CODE IN HEX: The Event Code prompt appears. Refer to the “Troubleshooting” chapter in the B‐Series Hardware Guide for event code descriptions. Press H to exit. 4> The main Display mode (DSP) prompt appears. Option 50 — Firmware Version To view the Firmware Version menu in Display mode: Press D. 1> Press 2 to invoke the Quick Jump option. 2> Press 50 for the Firmware Version menu, and then press E. 3> FIRMWARE VERSION MFT-B VER H2.16 The Firmware Version prompt appears. The H in front of the version information designates HART support. Press H to exit. 4> The main Display mode (DSP) prompt appears. Kurz B‐Series Operations Guide 2–31...
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B‐Series Flow Meter Display Mode Options 2–32 Kurz B‐Series Operations Guide...
Chapter 3 Program Mode Basic Access Overview This chapter provides the descriptions the parameters available using Basic access in Program mode. All option parameters and examples use sample values and measurement Important units. The values and measurement units you see reflect the configuration of the flow meter. This chapter includes: Program Mode — Basic Access • Basic Setup Parameters • Basic Flow Meter Setup • Kurz B‐Series Operations Guide 3–1...
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Before making any configuration changes in Program mode, it is important to remember: You should not make any changes to the meter configuration without a Important complete understanding of the flow meter parameters. Changing a setting incorrectly can cause the flow meter to malfunction. A flow meter used in a critical process or feedback control should be taken offline before • making configuration changes in Program mode. The Basic Setup menu option temporarily suspends flow meter output at the last value before the menu option was invoked. ! WARNING ! OUTPUT WILL STOP If this prompt does not appear, the meter continues to operate normally. Press P to continue to the next prompt without making changes. • To back out of a menu, press H to force an exit. • Any changes accompanied by the following message are automatically saved to EEPROM • when Program mode is exited. NEW VALUE ACCEPTED There are no prompts to confirm that you want to make a change. If there is no menu activity for 3 minutes, the display automatically exits to Run mode. • The configuration is retained through flow meter reboots and power cycles. • The flow meter output resumes when you exit the Basic Setup menu option. • OUTPUT UPDATE IS RESUMED ..3–2 Kurz B‐Series Operations Guide...
Meter Type Is IN‐LINE FLOW INSERTION FLOW You must scroll through each option to Tag Name () reach the next one in the list. Meter Name Flow Units () SLPM SCFM SCMH SCFH NLPM NCMH Duct Profile There is no Quick Jump option within ROUND Basic Meter Setup. Inside Diameter RECTANGLE All Basic Meter Setup parameters are Duct Width available as individual options under Duct Height Advanced Setup. CUSTOM Flow area Flow Area (calculated from Duct Profile, but can override with manual entry) () Probe Depth (for Insertion meters only) Analog Out 1 FLOW RATE VELOCITY TEMPERATURE (optional) PID (optional) AO1at 4 mA () AO1 at 20 mA () Kurz B‐Series Operations Guide 3–3...
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Program Mode Basic Access Table 3‐1. Program Mode ‐ Basic Access (continued) Parameters / Description Purpose Analog Out 2 (optional) FLOW RATE VELOCITY TEMPERATURE PID AO2 at 4 mA AO2 at 20 mA Run Mode Display SCROLLED Scrolled Vars SCROLL ALL FLOW+TOT FLOW ONLY FLOW+VEL DAILY ONLY TAG+FLOW TOTAL ONLY TAG+FLOW+VEL FLOW+TEMP FLOW+TOT+VEL FLOW+DAILY FLOW+TEMP+VEL Scroll interval (seconds) STATIC Static Vars FLOW ONLY TAG+FLOW FLOW+TOT FLOW+TEMP FLOW+VEL VEL+TEMP FLOW+DAILY 3–4 Kurz B‐Series Operations Guide...
To access the Basic Setup menu in Program mode: Press P. 1> When you enter the Basic access code, only Basic Setup is available. Press E to continue. 2> ! WARNING ! OUTPUT WILL STOP The warning message appears followed by a general description of the meter type (either insertion or inline). METER TYPE IS INSERTION FLOW Press E. 3> TAG NAME >FLOW METER The tag name is the flow meter name. The name (up to 13 characters) can indicate the location, process, or company naming convention. Press E to continue to the next option without making changes. 4> If you want to change the flow meter name, press C to clear the tag name field. Use the alphanumeric keys to enter letters and numbers. Press E to advance to the next character position. Press E to accept the new name and continue to the next option. FLOW UNITS >SCMH The flow units also determine the units that appear for velocity and temperature. The flow rate options are NCMH, NLPM, SCFH, SCFM, SCMH, and SLMP. The mass rate options are KGH, KGM, PPH, and PPM. Kurz B‐Series Operations Guide 3–5...
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6> Depending on the duct profile selection, the duct width, inside diameter, or flow area prompt appears. Rectangle duct profile DUCT WIDTH >36.25 DUCT HEIGHT >40.625 Round duct profile INSIDE DIAMETER >15.325 Custom duct profile FLOW AREA >10.525 SQFT Use the number and decimal keys to enter the profile measurements or flow area. Press E. 7> FLOW AREA >10.525 SQFT The Flow Area is calculated from the height and width of a rectangular profile or the inside diameter of a round profile. Note: If you selected a custom duct profile, the Flow Area option will not appear twice. Use the number and decimal keys to enter the insertion depth measurement. Press E. 8> For insertion flow meters, the Probe Depth option appears. The insertion depth is measured from the probe tip to the inside duct wall along the probe support. PROBE DEPTH >18.230 3–6 Kurz B‐Series Operations Guide...
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11> AO1 at 20mA >15000.000 SCFM The analog output 20 mA prompt determines the maximum range value; that is, the high process flow value equivalent to 20 mA. The flow unit was specified in a previous option. Use the number and decimal keys to enter the 20 mA value. Press E. 12> Note: If the flow meter was configured with a second analog output, prompts will appear for AO2 at 4 mA and AO2 at 20 mA. RUN MODE DISPLAY >STATIC The Run Mode options are static variables and scrolled variables. Refer to “Run Mode”on page 1‐6 for a description of static and scrolled modes. Use the arrow keys to select the Run Mode Display, and then press E. 13> Depending on the run mode selection, the static variable or scrolled variables prompt appears. STATIC VARS >FLOW+TEMP SCROLLED VARS >SCROLL ALL Kurz B‐Series Operations Guide 3–7...
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Program Mode Basic Access Refer to “Run Mode” on page 1‐6 for a description and examples of static and scrolled variables. Use the arrow keys to select the variables that appear during Run mode, and then press E. 14> SCROLL INTERVAL >2 The Scrolled Variable option also allows you to determine the length of time (between 2 and 8 seconds) that information appears on the display before changing to the next value. Use the number keys to set the seconds, and then press E. 15> 3–8 Kurz B‐Series Operations Guide...
Chapter 4 Program Mode Advanced Setup Overview This chapter provides the descriptions for all Options and their parameters available using Advanced Setup access. All option parameters and examples use sample values and measurement Important units. The values and measurement units you see reflect the configuration of the flow meter. The chapter includes: Program Mode — Advanced Setup • Option 1 — Basic Setup • Option 2 — Low Flow Cutoff • Option 3 — Flow Correction Factor and Flow Time Constant • Option 4 — Flow Totalizer Reset • Option 5 — Setting Up Analog Output 1 • Option 6 — Setting Up Analog Output 2 • Option 7 — Setting Up Run Mode Display • Option 8 — Setting Up Relays • Kurz B‐Series Operations Guide 4–1...
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Option 11 — Setting Up a Pulse Output • Option 12 — Setting Up the Sensor Purge • Option 13 — Calibration Data • Option 14 — Recalibrating the 4‐20 mA Outputs • Option 15 — Variable Flow Correction • Option 16 — Remote Correction Factor • Option 17 — Configured for Shifting Gases • Option 17 — Configured for Multiple Gases • Option 18 — Setting Up Data Logging • Option 19 — Setting Up Modbus Communication • Option 20 — Setting Up External Input • Option 21 — Setting Up PID Data • Option 22 — Manual PID Adjustments • Option 23 — Drift Check • Option 24 — Basic and Advanced Access Codes • Option 25 — EEPROM Update • Option 26 — Setting a Delay for Bootup Output • Option 27 — WGF Vapor Correction • Option 28 — Setting Up PROFIBUS Communication • 4–2 Kurz B‐Series Operations Guide...
Before making any configuration changes in Program mode, it is important to remember: You should not make any changes to the meter configuration without a Important complete understanding of the flow meter parameters. Changing a setting incorrectly can cause the flow meter to malfunction. A flow meter used in a critical process or feedback control should be taken offline before • making configuration changes in Program mode. Some menu options temporarily suspends flow meter output at the last value before the menu option was invoked. ! WARNING ! OUTPUT WILL STOP If this prompt does not appear, the meter continues to operate normally. Press only P to continue to the next prompt without making changes. • To back out of a menu, press H to force an exit. • Any changes accompanied by the following message are automatically saved to EEPROM • when Program mode is exited. NEW VALUE ACCEPTED There are no prompts to confirm that you want to make a change. If there is no menu activity for 3 minutes, the display automatically exits to Run mode. • The configuration is retained through flow meter reboots and power cycles. • The flow meter output resumes when you exit the Advanced Setup menu option. • OUTPUT UPDATE IS RESUMED ..Kurz B‐Series Operations Guide 4–3...
Press 1 for the Basic Setup menu, and then press E. 4> ! WARNING ! OUTPUT WILL STOP The warning message appears followed by a general description of the meter type (either insertion or inline). METER TYPE IS INSERTION FLOW Press E. 5> TAG NAME >FLOW METER The tag name is the flow meter name. The name (up to 13 characters) can indicate the location, process, or company naming convention. Press E to continue to the next option without making changes. 6> If you want to change the flow meter name, press C to clear the tag name field. Use the alphanumeric keys to enter letters and numbers. Press E to advance to the next character position. Press E to accept the new name and continue to the next option. FLOW UNITS >SCMH The flow units also determine the units that appear for velocity and temperature. The flow rate options are NCMH, NLPM, SCFH, SCFM, SCMH, and SLMP. The mass rate options are KGH, KGM, PPH, and PPM. Use the arrow keys to select the flow units, and then press E. 7> 4–4 Kurz B‐Series Operations Guide...
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Rectangle duct profile DUCT WIDTH >36.25 DUCT Height >40.625 Round duct profile INSIDE DIAMETER >15.325 Custom duct profile FLOW AREA >10.525 SQFT Use the number and decimal keys to enter the profile measurements or flow area. Press E. 9> FLOW AREA >10.525 SQFT The Flow Area is calculated from the height and width of a rectangular profile or the inside diameter of a round profile. Note: If you selected a custom duct profile, the Flow Area option will not appear twice. Use the number and decimal keys to enter the insertion depth measurement. Press E. 10> For insertion flow meters, the Probe Depth option appears. The insertion depth is measured from the probe tip to the inside duct wall along the probe support. PROBE DEPTH >18.230 Use the number and decimal keys to enter the probe depth. Press E. 11> Kurz B‐Series Operations Guide 4–5...
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Use the number and decimal keys to enter the 4 mA value. Press E. 13> AO1 at 20mA >15000.000 SCFM The analog output 20 mA prompt determines the maximum range value; that is, the high process flow value equivalent to 20 mA. The flow unit was specified in a previous option. Use the number and decimal keys to enter the 20 mA value. Press E. 14> Note: If the flow meter was configured with a second analog output, prompts will appear for AO2 at 4 mA and AO2 at 20 mA. RUN MODE DISPLAY >STATIC The Run Mode options are static variables and scrolled variables. Refer to Chapter 1 for a description of static and scrolled modes. Use the arrow keys to select the Run Mode Display, and then press E. 15> Depending on the run mode selection, the static variable or scrolled variables prompt appears. STATIC VARS >FLOW+TEMP SCROLLED VARS >SCROLL ALL 4–6 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup Use the arrow keys to select the variable, and then press E. 16> SCROLL INTERVAL >2 The Scrolled Variable option also allows you to determine the length of time (between 2 and 8 seconds) that information appears on the display before changing to the next value. Use the number keys to set the seconds, and then press E. 17> Kurz B‐Series Operations Guide 4–7...
Option 2 — Low Flow Cutoff To access the Flow Cutoff menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 2 for the Flow Cutoff menu, and then press E. 4> FLOW CUTOFF SW >OFF The Flow Cutoff Switch prompt appears. The flow meter default for this option is ON and the cutoff is set to 0.00. Note The menu prompt allows you to input a low limit for the flow meter’s flow measurement. If the flow meter derives a flow measurement below that limit, the flow meter will output zero. Press the arrow keys to switch from OFF to ON. 5> Press E to accept the change. 6> LO FLOW CUTOFF >0.00000000 SCMH The Lo Flow Cutoff prompt appears. To change the value press C to clear all digits. 7> For each digit, press a number. Include the decimal if needed. 8> Press E to accept the new value and to return to the main Program mode prompt. 9> 4–8 Kurz B‐Series Operations Guide...
Press 3 for the Correction Factor and Time Constant menu, and then press E. 4> SENS BLOCKAGE CF 1.00000 The Sensor Blockage Correction Factor prompt appears. The sensor blockage factor is used to correct area reduction caused by the sensor support. It is automatically calculated based on the dimensions configured for the flow meter sensor support. It is read‐only. Press E to continue. 5> FIELD CALIB CF >1.00000000 The Field Calibration Correction Factor prompt appears. This is a multiplier used as a bias change at all velocities. Press C to clear the field, and then enter a value; the default 0.85. 6> Valid values are between 0.01 and 10. Press E to accept the change. 7> FLOW TC SEC >0.50000000 The Flow Time Constant Seconds prompt appears. This is a digital filter time constant that is used to control the flow meter response to flow change. Press C to clear the field, and then enter a value. 8> Valid values are between 0.0 and 600; the default is 0.5 seconds with the exception of the 410FTB having a default of 0.3 seconds. For each digit, press a number. Include the decimal if needed. 9> Press E to accept the new value and to return to the main Program mode prompt. 10> Kurz B‐Series Operations Guide 4–9...
Press 2 to invoke the Quick Jump option. 3> Press 4 for the Flow Totalizer Reset Setup menu, and then press E. 4> The menu prompts you for a manual or automatic reset. Use the arrow keys to select either MANUAL RESET or AUTOMATIC RESET, and then 5> press E. Manual Reset TOTALIZER RESET >MAN RESET ^v You will be prompted to confirm resetting the totalizer. RESET FLOW TOTAL >YES ^v Use the arrow keys to select YES and then press E. 6> Press P to exit the prompt without changes. 7> The following information appears. RESETING FLOW TOALIZER . . . TOTALIZER IS RESET . . . 4–10 Kurz B‐Series Operations Guide...
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>AUTO RESET ^v You will be prompted for a reset count. 9> TOTAL RESET CNT >1.000E+20 SCF The reset count defines the maximum limit of the flow totalizer before it automatically resets to zero. Enter the maximum limit using the number and decimal keys, and then press E. 10> RESET FLOW TOTAL >YES ^v A prompt appears to confirm resetting the totalizer now. Use the arrow keys to select YES or NO and then press E. 11> Press P to exit the prompt without changes. 12> The following information appears. RESETING FLOW TOTALIZER . . . TOTALIZER IS RESET . . . Press E, C, or P to return to the Program mode option menu. 13> Kurz B‐Series Operations Guide 4–11...
Table 4‐2. Temporary 4‐20 mA Process Measurement Override Drift Check NE‐43 Alarms Trigger Internal timer Flow meter error conditions. Trigger DI2 input To access the Analog Output Setup menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 5 for the Analog Out 1 menu and then press E. 4> The following example uses the Analog Out 1 option with the flow rate feature. ANALOG OUT 1 > FLOW RATE ^v Use the arrow keys to scroll through the list, then press E. 5> AO1 at 4mA >0.00000000 SCFM 4–12 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup The prompt appears for assigning the minimum flow range measured by the flow meter corresponding to the 4mA signal from the flow meter. Use the numeric and decimal keys to enter the minimum flow rate, and then press E. 6> AO1 at 20mA >12000.0000 SCFM The prompt appears for assigning the maximum flow range measured by the flow meter corresponding to the 20 mA signal from the flow meter. Use the numeric and decimal keys to enter the maximum flow rate, and then press E. 7> The prompt returns to the Program mode main menu. Kurz B‐Series Operations Guide 4–13...
The drift check and NE‐43 alarms are temporary overrides to the analog output signals. Table 4‐4. Temporary 4‐20 mA Process Measurement Override Drift Check NE‐43 Alarms Trigger Internal timer Flow meter error conditions. Trigger DI2 input To access the Analog Output Setup menu in Program mode: Press P. 1> Enter the Advanced access code and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 6 for the Analog Out 2 menu, and then press E. 4> The following example uses the Analog Out 2 option with the flow rate feature. ANALOG OUT 2 > FLOW RATE ^v Use the arrow keys to scroll through the list, then press E. 5> AO2 at 4mA >0.00000000 SCFM 4–14 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup The prompt appears for assigning the minimum flow range measured by the flow meter corresponding to the 4 mA signal from the flow meter. Use the numeric and decimal keys to enter the minimum flow rate, and then press E. 6> AO2 at 20mA >12000.0000 SCFM The prompt appears for assigning the maximum flow range measured by the flow meter corresponding to the 20 mA signal from the flow meter. Use the numeric and decimal keys to enter the maximum flow rate, and then press E. 7> The prompt returns to the Program mode main menu. Kurz B‐Series Operations Guide 4–15...
Option 7 — Setting Up Run Mode Display Run mode is the normal operational state of the meter. You can setup the information that appears on the display during Run mode. The default display information in Run mode is the flow meter’s tag name and flow rate, as shown in the following example: TAG NATURAL GAS1 FLOW 0.0000 SCFM To access the Run Mode Display setup menu in Program mode: Press P. 1> Enter the Advanced access code and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 7 for the Run Mode Display menu, and then press E. 4> The following example shows the display is set to scroll information. RUN MODE DISPLAY >SCROLLED ^v Use the arrow keys to select either SCROLLED or STATIC, then press E. 5> A prompt appears for selecting an option within the selected display mode. Use the arrows keys to select the information you want to appear, and then press E. 6> 4–16 Kurz B‐Series Operations Guide...
FLOW 0.0000 SCFM FLTOT 183545.0 Line 2 is totalized flow Flow and daily (FLOW+DAILY) • Line 1 is flow FLOW 0.0000 SCMH 0000000 SCMD Line 2 is temperature Tag name and flow ((TAG+FLOW) • Line 1 is tag name TAG NATURAL GAS1 FLOW 0.0000 SCFM Line 2 is flow Flow PPM, SLPM, SCFM, PPH, SCMH, SCFH, NLPM, KGM, NCMH, KGH Temperature Fahrenheit or Celsius Velocity SFPM or SMPS, based on English or metric flow units Daily flow rate Continuously rolling log of 24‐hour data, based on flow units Totalized flow Accumulated flow since the variable was last reset Tag name Meter name Kurz B‐Series Operations Guide 4–17...
TOTAL FLOW variable was last reset 183545.0 SCF Tag name • Meter name TAG NAME NATURAL GAS1 The scroll combinations are: Scroll all Flow and daily flow rate • • Flow only Tag name and flow • • Daily flow rate only Tag name, flow, and velocity • • Totalized flow rate only Flow, totalized flow, and velocity • • Flow and velocity Flow and temperature • • Flow and totalized flow Flow, temperature, and velocity • • 4–18 Kurz B‐Series Operations Guide...
To access the Relay Outputs Setup menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 8 for the Relay Outputs Setup menu, and then press E. 4> SELECT RELAY # >1 The menu prompts you for a relay number. Press either 1 or 2, and then press E. 5> ASSIGN RELAY TO >ALARM OUTPUT ^v The meter prompts you for a function to assign to the selected relay number. Relay #1 can be assigned to the ALARM OUTPUT and TOT PULSE OUT functions. Relay #2 can be assigned to the ALARM OUTPUT, TOT PULSE OUT, PURGE OUTPUT functions. Use the arrow keys to scroll through the list, and then press E. 6> If the relay is being used by another active function the following prompt appears: RELAY IS USED CHANGE IT>NO The relay can be reassigned to the new function by changing the 7> response to YES by using the arrow keys, and then pressing E. Kurz B‐Series Operations Guide 4–19...
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Program Mode Advanced Setup The meter will reassign the relay to the new function. The previously assigned function is now unassigned and turned off, when applicable. An example of when the function is turned off is if Relay #2 is assigned to the — PURGE OUT function and then reassigned to the TOTALIZER PULSE OUTPUT and the PURGE TIMER is ON. The meter will turn OFF the PURGE TIMER when the relay is reassigned. An example of when the function is not turned off is when a relay is assigned to the — ALARM OUTPUT function and then reassigned to another function, the alarm is not turned OFF. Only the actuation of the relay due to the triggered alarm is disabled, and the alarm will remain ON and continue to trigger as configured. If the flow meter is configured with more than 1 relay output, the meter will repeat the sequence of prompts to configure the other relay output. Press H to exit the Setup Relay Outputs menu. 8> Once a function is configured for the selected relay number, the meter will advance to the setup menu for that function. Depending on the function that is being associated with the relay, the menu automatically jumps to Option 9 (Alarm setup), Option 10 (NE‐43 alarm setup), Option 11 (pulse output), or Option 12 (sensor purge output). 4–20 Kurz B‐Series Operations Guide...
The alarm relays are rated for 0.5A. Note To access the Alarm Setup menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 9 for the Alarm Setup menu, and then press E. 4> The following information appears if the meter was not purchased with the alarm option: ALARM FUNCTION IS NOT INSTALLED If you would like the Alarm function available, contact the Kurz representative. If the meter is configured with the alarm option, you are prompted for an alarm number. SET ALARM # >1 Use the numeric keys to enter either 1 or 2 for the alarm number, and then press E. 5> SET ALARM 1 >ON You are prompted to turn the alarm ON or OFF. Kurz B‐Series Operations Guide 4–21...
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Use the arrow keys to scroll through the list, and then press E. 7> ALARM 1 TRIP >LOW SETPOINT If you select FLOW RATE, VELOCITY, or TEMPERATURE, the menu system prompts for the condition that activates the alarm. The condition can be LOW SETPOINT / HIGH SETPOINT / LO AND HI SP. Use the arrow keys to scroll through the list, and then press E. 8> LO ALARM SETPT >0.0000000 SFPM HI ALARM SETPT >10000.0000 SFPM Depending on the activation condition you selected, you could be prompted for the LOW and/or HIGH set points. The following examples show the prompts for the FLOW RATE low and high alarm set points. Use the numeric and decimal keys to enter the set point value, and then press E. 9> CONTINUE WITH RELAY SETUP >YES If the alarm condition energizes a relay output, the following example shows setting up the relay output assigned to the alarm. 4–22 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup Press P or E to advance to the next setup screen. 10> RELAY 1 STATE NORMALLY OPN After the relay selection is confirmed, a prompt for the normal (non‐alarmed) state of the relay appears. Use the arrow keys to select between: NORMALLY OPN is used if the contact is closed when the alarm is triggered. — NORMALLY CLS is used if the contact is opened when the alarm is triggered. — Press E to accept the selection and exit the Alarm Setup menu. 11> If the meter is configured for multiple alarms, the alarm setup can be repeated for the other alarms. Kurz B‐Series Operations Guide 4–23...
• Rps sensor lead open circuit • Wire loop resistance above high limit • Rtc resistance below low limit and above high limit • Rp resistance below low limit and above high limit • Flow rate above design limit • To access the NE‐43 Alarm Setup menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 10 for the NE‐43 Alarm Setup menu, and then press E. 4> NE-43 ALARM TYPE >HIGH OUTPUT ^v The NE‐43 alarm type prompt appears. A LOW OUTPUT drives the 4‐20 mA output to ≤ 3.6 mA when a meter fault occurs. — A HIGH OUTPUT drives the 4‐20 mA output to ≥ 21 mA when a meter fault occurs. — 4–24 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup Use the arrow keys to select LOW OUTPUT or HIGH OUTPUT, and then press E. 5> Kurz B‐Series Operations Guide 4–25...
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The message “Pulse output is not installed” if the meter was not purchased with the pulse output option. If the option is installed, the following prompt appears: PULSE OUTPUT >ON You are prompted to set the Totalizer Pulse Output function ON or OFF. Use the arrow keys to select ON, and then press E. 5> PULSE OUTPUT #1 ASSIGNED TO DO1 A prompt confirming the relay assignment appears. Press E or P to continue. 6> SCF PER PULSE >100000.000 A prompt for the Totalized Flow Per Pulse appears. This value defines the accumulated flow per pulse, which are the units of volume or mass per pulse based on the system units. (The example uses English and standard cubic feet.) Enter the value using the number and decimal keys, and then press E. 7> PULSE WIDTH >50 MSEC A prompt for the Pulse Width appears. This is the length of time to close the assigned relay after reaching the accumulated volume or mass. The pulse width can be set from 50 to 2000 msec. Enter the number of milliseconds using the number keys, and then press E. 8> Press P if you want to skip entering a value. 4–26 Kurz B‐Series Operations Guide...
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Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 12 for the Sensor Purge setup menu, and then press E. 4> PURGE TIMER >ON A prompt appears for the state of the PURGE TIMER. Use the arrow keys to select ON, and then press E. 5> PURGE OUTPUT ASSIGNED to DO2 A confirmation prompt for the relay assignment appears. Press E or P to continue. 6> PURGE TIME MSEC >500 A prompt for the PURGE TIME appears. The PURGE TIME is the length of time the purge solenoid is held open. Enter the number of milliseconds using the number keys, and then press E. 7> A short blast generally works best. HOLD TIME MSEC >2000 The HOLD TIME prompt appears. Kurz B‐Series Operations Guide 4–27...
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The HOLD TIME allows the sensor to recover from the purge by masking off the large flow spike following the purge. It can be a function of the purge gas temperature compared with the temperature of the process gas being measured. A longer HOLD TIME may be needed if there is a large temperature difference between these two variables. Lower flow rates typically need more recovery time than higher flow rates following a purge. A cleaned sensor changes the flow readings following a purge regardless Note of the specified hold time. Additionally, the rate at which the shift occurs is filtered by the meter time constant setting. The HOLD TIME applies to the update of the flow rate, velocity, and temperature values with respect to the 4‐20 mA output, Modbus output, and display. The HOLD TIME is the total time for the entire purge cycle. For example, a HOLD TIME of 2000 milliseconds with a PURGE TIME of 500 milliseconds means that the Purge Relay will be pulsed for 500 milliseconds, followed by an additional 1500 milliseconds of idle time to allow for sensor recovery. The HOLD TIME value must be greater than or equal to the PURGE TIME Note value. Use the numeric keys and type in the number of milliseconds for the desired HOLD TIME, 8> and then press E. PURGE INTV MIN > 60 The PURGE INTERVAL prompt appears. The PURGE INTERVAL is used to set the frequency (in minutes) of the purge cycle when it is triggered by the internal timer. For example, a PURGE INTERVAL of 60 minutes will trigger one purge per hour. If the internal timer and the external purge contact closure are used to start the purge, set the internal timer PURGE INTERVAL to a value higher than is specified by the external closure. This will prevent the internal timer from purging too soon after the last externally commanded purge. The PURGE INTERVAL can be from 1 to 1440 minutes. Use the numeric keypad and type the number of minutes for the desired PURGE INTERVAL, 9> and then press E. Press P if you want to skip entering a value. 4–28 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup Option 13 — Calibration Data The flow meter is manufactured based on the order specifications. Changing the calibration information can affect the accuracy and reliability of the flow meter. Calibration should only be changed by Kurz Field Service or under Important authorization from Kurz. There is no “undo” capability once a change is entered and another prompt appears. To access the Calibration Data menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 13 for the Calibration Data menu, and then press E. 4> SENSOR SN FD9079A A prompt appears showing the sensor serial number. This is read only. Press E. 5> CAL FLOW UNIT >SMPS ^v The Calibration Flow Unit prompt appears. Changing the units does not change the reporting units but will seriously Important impact the accuracy of the flow data. ...
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1.9684 KG/M3 The reference density is automatically calculated based on the values entered for the reference temperature, reference pressure, and gas molecular weight. Press E. 12> # CAL DATA SET > 2 The prompt appears allowing up to eight calibration sets. Enter the number of curve sets and then press E. 13> FLOW DATA SET 1 >20.0000000 DEGC You are prompted for the process temperature of the first calibration set for the first curve. Use the number keys to enter the value. Press E. 14> #DATA PTS CAL 1 >13 You are prompted for the number of points within the curve. There can be up to 15 points. Use the number keys to enter the value. Press E. 15> Each point requires a raw signal value and a flow data value. In this example, only the first two data point prompts are shown, but the format repeats for all data points in the data set and then for all the points in each additional data set. Kurz B‐Series Operations Guide 4–31...
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Program Mode Advanced Setup For each data point use the number keys to enter the raw signal value and press E. 16> Then enter the flow data value and press E. RAW SIGNAL S1- 1 >0.16373000 W FLOW DATA S1- 1 >0.00000000 SMPS RAW SIGNAL S1- 2 >0.21131000 W FLOW DATA S1- 2 >0.4550100 SMPS . . . . . . . . . . . . . Press P if you want to skip entering a value. 17> 4–32 Kurz B‐Series Operations Guide...
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SET 20.000 mA TO OUT 1 UP=^ DN=v The setup for the upper end of output 1 appears. Press the up or down key to match the mA value with the ammeter. Press E. 6> AO1 SLOPE 0.99 AO1 OFFSET -0.02 The slope and offset for output 1 appears. Press E. 7> SET 4.000 mA TO OUT 2 UP=^ DN=v The setup for the lower end of output 2 appears. Press the up or down key to match the mA value with the ammeter. Press E. 8> SET 20.000 mA TO OUT 2 UP=^ DN=v The setup for the upper end of output 2 appears. Kurz B‐Series Operations Guide 4–33...
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The Check NE‐43 Alarms prompt appears. Use the arrow keys to select YES and then press E. 11> LOW ALARM CHECK IOUT <# 3.6 mA The NE‐43 low alarm signal, less than or equal to 3.6 mA, is sent to the analog output channel. Confirm the output level with the reference ammeter. Press E. 12> HIGH ALARM CHECK IOUT ># 21.0 mA The NE‐43 high alarm signal, greater than or equal to 21.0 mA, is sent to the analog output channel. Confirm the output level with the reference ammeter. Press E. 13> ENTER OUTPUT >12.4000000 mA The Enter Output prompt allows you to specify a signal level the flow meter sends to the analog output channels. Use the number and decimal keys to change the value and then press E. 14> 12.400 mA 1.891 Press E, C, or P to return to the Program mode option menu. 15> 4–34 Kurz B‐Series Operations Guide...
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DATA SET >2 The prompt for entering data points appears. Use the number keys to change the value and then press E. 5> ENTER FLOW DATA SET # >1 The Set 1 prompt appears. Press E. 6> REF VALUE R1 >1.200000000 SMPS The current reference value for R1 appears. It is based on the process reference. Use the number and decimal keys to enter the reference value, and then press E. 7> METER DATA D1 >0.66700000 SMPS The current meters value for D1 appears. This is the value measured by the flow meter. Use the number and decimal keys to enter the flow meter value, and then press E. 8> REF VALUE R2 >12.20000000 SMPS The Set 2 prompt appears, and the prompts repeat for each additional set. When complete, the changes are saved and operations continue. Kurz B‐Series Operations Guide 4–35...
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1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 16 for the Remote CF menu, and then press E. 4> REMOTE CF IS >ON The prompt for turning the Remote Correction Factor ON or OFF appears. Use the arrow keys to select ON, and then press E. 5> #OF RCF DATA PTS >2 The prompt for setting the number of data points appears. Use the number keys to specify up to 8 data points, and then press E. 6> RCF DATA PT1 >1.00000000 The prompt for setting the first data point appears. This is the correction factor that will be applied at the first velocity value. Use the number keys to enter a value, and then press E. 7> RCF1= 1.00000 AT >0.00000000 SFPM The prompt for setting the flow rate for data point 1 appears. This is the flow rate at which the first correction factor will be applied. 4–36 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup Use the number keys to enter the flow rate, and then press E. 8> RCF DATA PT2 >2.00000000 The prompt for setting the second data point appears. Use the number keys to enter a value, and then press E. 9> RCF2= 2.00000 AT >10.0000000 SFPM The prompt for setting the flow rate for data point 2 appears. Use the number keys to enter the flow rate, and then press E. 10> The prompts repeat for each additional data point, and then returns to the main prompt. Kurz B‐Series Operations Guide 4–37...
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Program Mode Advanced Setup Option 17 — Configured for Shifting Gases Option 17 has dual‐purpose functionality that is configured per user specifications. The two functionalities are mutually exclusive, and the specified functionality cannot be changed. This section contains Information for configuring the flow meter for a shifting Important gas composition. Information for selecting from the available list of multiple gas calibration curves starts with “Option 17 — Configured for Multiple Gases” on page 4‐43. An optional feature available with Kurz flow meters is the ability to adjust for shifting gas (also referred to as “binary gas”) compositions or to select a different predefined gas calibration. A shifting gas composition is a gas mix with only the percentages of the gases within the • mix changing based on the key gas within the mix. Multiple gas calibrations support up to five unique gases or gas mixes. • Two different sets of parameters appear depending on Option 17 being Important configured for the shifting gas feature or the multiple gas feature. Make sure you are referring to the correct set of feature parameters for Option 17. Shifting Gas Composition Shifting gas compositions are common in biogas applications where the amount of methane, hydrogen, and carbon dioxide can shift based on seasonal changes, biomass content, and rate of decomposition. The gas composition can be changed two ways: Manually by entering a percent concentration of the key gas. • Automatically adjusting the percent concentration of the key gas ...
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Changing the Shifting Gas Composition Manually Changing the percentage of the shifting gas composition using Manual mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 17 for the Shifting Gas Composition menu, and then press E. 4> The prompt for selecting the source of the shifting gas composition appears. % CONC SOURCE >MANUAL Use the arrow keys to select MANUAL, and then press E. 5> The prompt for the key gas percentage concentration appears. CONC CH4 >50.0% The example uses CH4 as the key gas. Enter the percentage concentration of the key gas, and then press E. 6> The molecular weight of the new gas composition appears. GAS MOL WT >29.9225 If necessary, use the number keys to change the molecular weight to the desired gas 7> composition. Press E. MOLWT=29.922 LB/CF=0.076419 The molecular weight and calculated density of the gas composition appear. Press E to return to the main menu. 8> Kurz B‐Series Operations Guide 4–39...
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VM Reference as the external input. To access the External Input Setup option in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 20 for the External Input Usage menu, and then press E. 4> EXT INPUT USAGE >VM REEFERENCE Select VM REFERENCE, and then press E. 5> The prompt for linearizing the scale unit of the 4‐20 mA signal appears. SCALE UNIT >% Enter the scale unit as a percentage by pressing 1 until % appears, and then press E. 6> SCALE UNIT >0% The prompt for the percent value equivalent to the 4 mA signal appears. Enter 0%, and then press E. 7> The prompt for the percent value equivalent to the 20 mA signal appears. SCALE UNIT >100% Enter 100%, and then press E. 8> 4–40 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup Changing the percentage of the shifting gas composition using Automatic mode from an external input: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 17 for the Shifting Gas Composition menu, and then press E. 4> The prompt for selecting the source of the shifting gas composition appears. The options for entering the gas composition are manual through the keypad or external input through the analog input signal. % CONC SOURCE >EXT INPUT Use the arrow keys to select EXT INPUT, and then press E. 5> The prompt to select the source of the change for the gas concentration appears. CONC CH4 >50.3557% The key gas concentration percentage that is read from the 4‐20 mA input appears. The example uses CH4 as the key gas. This value is read‐only and cannot be changed. Press P. 6> MOLWT=29.922 LB/CF=0.076419 The molecular weight and calculated density of the gas composition appears. Press E to return to the main menu. 7> Kurz B‐Series Operations Guide 4–41...
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2> Press 41 for the input current and the equivalent key gas percentage concentration. 3> IN=12.057 AT 50.35% The input current and equivalent key gas percentage appears. Press H to exit. 4> The main Display mode (DSP) prompt appears. Troubleshooting Shifting Gas Composition The flow meter will not provide an accurate measurement of the flow when the 4‐20 mA signal ≤ ≥ reading is out of range ( 3.6 mA or 21.0 mA). The key gas percentage is 0% when the signal is ≤ 3.6 mA. • ≥ The key gas percentage is 100% when the signal is 21.0 mA. • The flow meter engages the NE‐43 alarm level on the 4‐20 mA output when the 4‐20 mA input signal that provides the gas composition percentage is out of range. The flow meter also activates an alarm output connected to the digital output (DO1) connected to TB6‐3/ TB6‐4, and the following information appears in the display: EXT ANALOG INPUT OUT OF RANGE 4–42 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup Option 17 — Configured for Multiple Gases Option 17 has dual‐purpose functionality that is configured per user specifications. The two functionalities are mutually exclusive, and the specified functionality cannot be changed. This section contains Information for selecting from the available list of Important multiple gas calibration curves. Information for configuring a shifting gas composition starts with “Option 17 — Configured for Shifting Gases” on page 4‐38. An optional feature available with Kurz flow meters is the ability to adjust for shifting gas (also referred to as “binary gas”) compositions or to select a different predefined gas calibration. A shifting gas composition is a gas mix with only the percentages of the gases within the • mix changing based on the key gas within the mix. Multiple gas calibrations support up to five unique gases or gas mixes. • Two different sets of parameters appear depending on Option 17 being Important configured for the shifting gas feature or the multiple gas feature. Make sure you are referring to the correct set of feature parameters for Option 17. Multiple Gas Calibrations Multiple gas calibrations are useful in applications that run a primary gas, but require another gas for a line purge function, or when the flow meter needs to be used in different process gas lines. The flow meter can contain up to five predefined calibration curves. The flow meter can switch to another gas calibration curve using manual entry or automatically using the 4‐20 mA input signal. The flow meter uses the 4‐20 mA ranges shown in the following table to select between the predefined calibration curves. ...
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Changing to Another Gas Curve Manually Changing to another calibration curve using Manual mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 17 for the Calibration Curve Selection menu, and then press E. 4> The prompt for configuring the source of the gas calibration curve appears. CURVE SEL MODE >MANUAL Use the arrow keys to select MANUAL, and then press E. 5> The prompt for the first gas curve appears. SELECT CAL CURVE >50CH4+40CO2+ ^v Each curve can be a single gas or a gas mix. For gas mixes, the entire gas mix name might extend beyond the available character spaces in the display. Refer to your calibration data sheet for complete information. Press the up or down arrow to scroll through the list of available gas curves. 6> Press E to select a specific gas curve. 7> MOLWT 28.997 KG/M3= 1.157254 The molecular weight and calculated density of the gas mix appears. Press E to return to the main menu. 8> 4–44 Kurz B‐Series Operations Guide...
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Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 20 for the External Input Usage menu, and then press E. 4> Select CAL DATA SW. 5> The prompt returns to the main menu. Changing to another calibration curve using Automatic mode from an external input: Press P. 1> Enter the Advanced Access password, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 17 for the Calibration Curve Selection menu, and then press E. 4> The prompt for configuring the source of the gas calibration curve appears. CURVE SEL MODE >EXT INPUT LEV^v Use the arrow keys to select EXT INPUT LEV, and then press E. 5> The molecular weight and calculated density of the active gas curve appears. MOLWT 28.997 KG/M3= 1.157254 Press E to return to the main menu. 6> Kurz B‐Series Operations Guide 4–45...
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INPUT CURRENT AT 0.012 mA The input current read by the flow meter appears. Use Table 4‐5 to determine the active calibration curve being used by the flow meter. Press H to exit. 4> The main Display mode (DSP) prompt appears. Troubleshooting Multiple Gas Curves The flow meter will not provide an accurate measurement of the flow when the 4‐20 mA signal reading is out of range ( ≤ 3.6 mA or ≥ 21.0 mA). ≤ Curve 1 is used when the signal is 3.6 mA. • The last curve (up to 5) is used when the signal is ≥ 21.0 mA. • The flow meter engages the NE‐43 alarm level on the 4‐20 mA output when the 4‐20 mA input signal that provides the gas curve selection is out of range. The flow meter also activates an alarm output connected to the digital output (DO1) connected to TB6‐3/TB6‐4, and the following information appears in the display: EXT ANALOG INPUT OUT OF RANGE 4–46 Kurz B‐Series Operations Guide...
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Option 18 — Setting Up Data Logging The data log outputs the flow meter’s current reading at a given interval to a terminal emulator connected to the flow meter USB port for data collection. This information includes runtime, tag name, current flow rate, total flow, and temperature. Data logging is separate from the flow meter’s trend log. Note To access the Data Logging menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 18 for the Data Logging Selection menu, and then press E. 4> ENABLE DATA LOG >OFF The prompt for enabling data logging appears. Press the arrow keys to select ON or OFF, and then press E. 5> LOG INTERVAL SEC >300 The prompt for setting the log interval appears. You can enter up to 32,765 seconds (a little more than 9 hours). However, it is important to use a value that provides a real indicator of flow activity. Use the number keys to change the value and then press E. 6> Kurz B‐Series Operations Guide 4–47...
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Flow control — None Flow control — None Default address — 1 Default address — 1 To access the Modbus Communications menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 19 for the Modbus Communication Setup menu, and then press E. 4> The menu prompts you for the flow meter device address. DEV MODBUS ADDR >1 The address can be from 1 to 247. The default address is 1 for single‐point flow meters. Press the numeric keys to enter the device address, and press then E. 5> The menu prompts you for the Modbus mode. MODBUS MODE >MODBUS RTU ^v The Modbus mode defines whether the master/slave device will communicate using the Modbus ASCII or Modbus RTU protocol. Modbus RTU is the default. The B‐Series Modbus setup for ASCII transmission framing is not Note supported by KzComm. If KzComm is to be used over Modbus, RTU transmission framing must be used. 4–48 Kurz B‐Series Operations Guide...
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MODBUS BAUD RATE >38400 BPS Slower rates (9600) are commonly used for longer distances between the device and the computer, while faster rates (57600) are for much shorter distances. The rates are 9600, 14400, 19200, 38400, and 57600. The default is 38400 BPS. Use the arrow keys to select a data speed, and then press E. 7> The menu prompts you for the byte order of the Modbus registers. REGISTER ORDER >BYTE #12 34 ^v This parameter ensures the Modbus Master correctly interprets the floating point data from the Modbus registers. There are two options to indicate the order of the Modbus registers when two registers are used for a device parameter. BYTE #1 2 3 4 (the default) means that the low order byte is sent first, followed by — the high order byte. BYTE # 3 4 1 2 means that the high order byte is sent first, followed by the low — order byte. Use the arrow keys to select a byte order, and then press E. 8> Press E or P to exit the Modbus Communication Setup menu. 9> If an issue occurs with reading floating point numbers, try changing the Note Register Order parameter. Kurz B‐Series Operations Guide 4–49...
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The flow meter can be configured with an analog input that is used for automatically adjusting for shifting gas compositions, automatically selecting a different predefined gas calibration, automatically adjusting the flow measurement correction factor, or initiating a purge. To access the External Input Setup option in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 20 for the External Input Usage menu, and then press E. 4> Press the arrow keys to select the VM REFERENCE, CAL DATA SW, REMOTE CF, or PURGE 5> COMMAND function, and then press E. VM REFERENCE is used to adjust the composition of a binary gas mix. CAL DATA SW is used to select an alternate gas calibration curve. REMOTE CF is used to select a correction factor for the flow measurement. PURGE COMMAND is used to trigger a sensor purge. When the External Input feature is already configured with one of the available functions and you are attempting to change it, the following prompt appears: EXT INPUT IS CURRENTLY USED Press E. 6> CHANGE IT? >NO The prompt allowing you to change the assignment appears. Use the arrow keys to select YES, and then press E. 7> Additional prompts appear depending on the function assigned to the External Input. 4–50 Kurz B‐Series Operations Guide...
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To access the External Input Setup option in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 20 for the External Input Usage menu, and then press E. 4> EXT INPUT USAGE >VM REEFERENCE Select VM REFERENCE, and then press E. 5> The prompt for linearizing the scale unit of the 4‐20 mA signal appears. SCALE UNIT >% Enter the scale unit as a percentage by pressing 1 until % appears, and then press E. 6> SCALE UNIT >0% The prompt for the percent value equivalent to the 4 mA signal appears. Enter 0%, and then press E. 7> The prompt for the percent value equivalent to the 20 mA signal appears. SCALE UNIT >100% Enter 100%, and then press E. 8> The prompt returns to the main Program prompt. Kurz B‐Series Operations Guide 4–51...
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Press 20 for the External Input Usage menu, and then press E. 4> Select CAL DATA SW. 5> The prompt returns to the main Program prompt. Remote CF When using the Remote Correction Factor feature, the External Input Usage is set to REMOTE CF. To access the External Input Setup option in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 20 for the External Input Usage menu, and then press E. 4> When you select REMOTE CF, the following prompt appears: 5> SCALE UNIT >SFPM The Scale Units appears. Press E. 6> INPUT VAL AT 4mA >0.00000000 SFPM The prompt for the 4 mA input value appears. The 4 mA value prompt sets the minimum value for the flow rate or velocity units. 4–52 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup Press the numeric keys to enter the low flow limit, and press then E. 7> INP VAL AT 20mA >10000.0000 SFPM The prompt for the 20 mA input value appears. The 20 mA value prompt sets the maximum value for the flow rate or velocity units. Press the numeric keys to enter the upper flow limit, and press then E. 8> FILTER TC >0.50000 The prompt for the filter time constant value appears. Press the numeric keys to enter the seconds for the time constant, and then press E to 9> return to the main Program prompt. Purge Command When using the purge feature, the External Input Usage is set to Purge Command. To access the External Input Setup option in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 20 for the External Input Usage menu, and then press E. 4> Select PURGE COMMAND. 5> The prompt returns to the main Program prompt. Kurz B‐Series Operations Guide 4–53...
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4> PID STATE >ON A prompt appears to turn the PID function ON or OFF. Press the arrow keys to change the response to ON or OFF, and then press E. 5> PID OPERATION >MANUAL A prompt appears to make the PID mode of operation AUTOMATIC or MANUAL. AUTOMATIC is used for constant flow control that adjusts based on an external or — internal set point. MANUAL is used for manual flow control using the PID Manual Control menu to set — the PID control to a fixed position. Press the arrow keys to select the mode of operation, and then press E. 6> PID CONTROL TO >FLOW RATE A prompt appears for the FLOW RATE or VELOCITY control variable. FLOW RATE is for volumetric and mass flow. — VELOCITY is for flow velocity. — The unit labels in additional prompts will reflect flow rate or velocity. Note Press the arrow keys to select the control variable, and then press E. 7> PID SETPT REF >INTERNAL 4–54 Kurz B‐Series Operations Guide...
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PID SETPOINT >200.00000 SFPM If you choose INTERNAL, a prompt appears for the set point value. The PID SETPOINT uses the units specified in the PID CONTROL TO variable. The set point value can also be specified using Modbus command 0x06, Note register 44. Use the numeric and decimal keys to enter the PID set point value, and then press E. 9> Prompts appear for the PID tuning parameters: Proportional gain — Integral time constant — Derivative time constant — The integral gain is the proportional gain divided by the integral time constant. The derivative gain is the proportional gain multiplied by the derivative time constant. Linking the integral time constant with the proportional gain and linking the derivative time constant with the proportional gain makes it easier to manually tune the system. PROP GAIN (KP) >0.30000000 INTEGRAL TC >1.00000000 SEC DERIVATIVE TC >0.33000000 SEC Use the numeric and decimal keys to enter the PID tuning parameters, and then press E. 10> Press P to skip to the prompts without making changes. Prompt appears for the PID low and high limits. Kurz B‐Series Operations Guide 4–55...
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SFPM PID HIGH LIMIT >6000.00000 SFPM Refer to “Option 21 — Setting Up PID Data” for setting up the analog output. Output will saturate 10 percent below the specified value. The limit also prevents accumulation. Use the numeric and decimal keys to enter the PID low and high limits, and then press E. 11> Press P to skip to the prompt without making changes. Prompts appear for specifying the analog output. AO# FOR PID >2 The AO# prompt allows you to assign PID to analog output 1 or 2. ANALOG OUTPUT 2 >PID In the event the defined analog output is pre‐assigned, the second prompt allows you select PID. AO2 at 4mA >0.00000000 SFPM AO2 at 20mA >500.000000 SFPM The final prompts are for setting the 4‐20 mA settings. Use the numeric, decimal, and arrow keys to enter the necessary values for each prompt, 12> and then press E. 4–56 Kurz B‐Series Operations Guide...
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Use Display mode to view Option 41, External Input Current, for value Note information. Under manual control, you can adjust the PID output or 4‐20 mA position signals. The flow rate or velocity is maintained to the PID set point value. To access the Manual PID Control menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 22 for the Manual PID Control menu, and then press E. 4> When the flow meter is configured with the PID function, the PID state is ON, and PID operation is set to Manual, the following prompt appears. OUT= 0 PERCENT ^=OPEN v=CLOSE Press the arrow keys to open (increase) or close (decrease) the output, and then press H. 5> 100 percent is the maximum PID limit equivalent to the maximum output current is — reached. 0 percent is the minimum PID limit equivalent to the minimum output current is — reached. Kurz B‐Series Operations Guide 4–57...
Then the Proportion Gain starting point is: 2 x output change (engineering units/flow response change) (this is a unit less number) Note the system response time change (from 0 to 63 percent). Set the Integral response time to this number. 3> Set the derivative time constant to 1/6 of the integral time. 4> Place the flow meter in a closed loop or automatic operation. Make a small change to the 5> set point and observe the reaction, as shown in Figure 4‐2 through Figure 4‐4. Some flow meters require different parameters at different operating points. Rather than 6> resetting the parameters multiple times, it is recommended that you optimally tune the flow meter at the normal flow rate and accept the less‐than‐optimal response at other flow rates. If the variation in loop stability is too large over normal operating flow ranges, then an advanced PID controller with variable gain settings is required to overcome the limitations of the built‐in flow controller. Over Damped Response Increase the proportional gain and reduce the integral time constant. Time Figure 4‐2. Examples of system responses ‐ Increase vs. Decrease 4–58 Kurz B‐Series Operations Guide...
Over Damped Response Decrease the proportional gain and increase the integral time constant by the same percentage (such as 25 percent). Time Figure 4‐3. Examples of system responses ‐ Decrease vs. Increase Over Damped Response System tuned correctly. Note the parameters. Time Figure 4‐4. Examples of system responses ‐ Tuned Correctly Kurz B‐Series Operations Guide 4–59...
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To access the Drift Check Setup menu: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 23 for the Drift Check Setup menu, and then press E. 4> AUTO DRIFT CHECK >OFF A prompt appears for setting automatic drift ON or OFF. Press the arrow keys to select ON, and then press E. 5> DRIFT CHK INTRVL >16 HOUR When AUTO DRIFT CHECK is ON, the prompt appears for the Drift Check Interval. This parameter defines the periodic interval (in hours) that the drift check sequence will be initiated by the internal timer. The interval can be between 1 to 18000 hours. The factory default is 16 hours. Use the numeric keys to enter a time value, and then press E. 6> Press P to skip to the prompt without making changes. A series of prompts appear for each drift check test level (zero‐mid‐span) regarding the amplitude of the output signal and its duration. The amplitude is given as a percent of the FS of the independent voltage source (3.3V). In the following example, 10.0% means that 0.33V (10% of 3.3V) will be applied to the circuit inputs that are measured and reported at the 4‐20 mA output for the drift check at zero. 4–60 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup The duration is the amount of time the specified voltage is applied to the analog outputs. % FS AT ZERO >10.000000 DURATION AT ZERO >60 % FS AT MID >50.000 DURATION AT MID >60 % FS AT SPAN >90.00000 DURATION AT SPAN >60 Use the numeric keys to enter the time value, and then press E. 7> Press P to skip to the prompt without making changes. After completing all prompts, the main Program mode option entry prompt appears. 8> Press H to return to Run mode. Kurz B‐Series Operations Guide 4–61...
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Program Mode Advanced Setup Option 24 — Basic and Advanced Access Codes The Password option allows you to change the Basic access and Advanced access codes using six digits. If you change the default access codes, you should write them down along Note with the meter ID. Contact Kurz headquarters if you forget the access code. To access the Change Password menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 24 for the Change Password menu, and then press E. 4> BASIC SETUP CODE >123456 The Basic access code prompt appears with the current access code. To change the Basic access code (six numbers), press C to clear all digits or press D to clear 5> one digit at a time. For each digit, enter a number and press E to move to the next digit. 6> When all six fields have a number or if you want to skip changing the Basic access code 7> and continue to the Advanced access code, press E. ADV SETUP CODE >654321...
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Program Mode Advanced Setup Option 25 — EEPROM Update The EEPROM Update option is used when you have made changes in PROGRAM mode but have not exited to RUN mode, and want to recover the previous configuration prior to any changes. To access the EEPROM Update menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 25 for the EEPROM Update menu, and then press E. 4> LOAD FROM EEPROM >NO The prompt for enabling an EEPROM update appears. Press the arrow keys to select YES or NO, and then press E. 5> LOADING CONFIG DATA FROM EEPROM The prompt indicating the update appears. Press E to return to the main Program prompt. 6> Kurz B‐Series Operations Guide 4–63...
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Program Mode Advanced Setup Option 26 — Setting a Delay for Bootup Output This is used to suspend data output and allow the flow meter to complete bootup before reporting flow or velocity data to the 4‐20 mA outputs. To access the Bootup Output Delay menu in Program mode: Press P. 1> Enter the Advanced access code, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 25 for the Bootup Output Delay menu, and then press E. 4> BOOTUP OUT DELAY >20 The prompt for setting the delay appears. You can specify a delay up to 120 seconds. Use the numeric keys to enter the number of seconds, and then press E to return to the 5> main Program prompt. 4–64 Kurz B‐Series Operations Guide...
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3> Press 27 for the WGF Correction menu, and then press E. 4> WGF CORRECTION >ENABLED When enabled, WGF Correction removes the effects of the water vapor (assuming the process is saturated with water vapor or has 100% humidity) and reports a dry gas flow measurement. Use the arrow keys to select ENABLED or DISABLED and then press E. 5> PROCESS TMAX >106.000000 DEGF The Process TMAX prompt appears. The flow meter measures condensing air or biogas containing vapor when providing the wet gas measurement. The saturation level is determined by the pressure and the temperature. The process pressure is determined using Option13 ‐ Calibration Data, while the temperature is measured live by the meter. To limit the water vapor correction in an overheated process (such as a biogas pipe in the sun or downstream of the vapor source), enter the maximum temperature when the gas is saturated. This is the estimated maximum water vapor saturation temperature in the pipe. For a digester application, this will match the digester temperature (a typical digester operates at 100°F). If this value is set too high, it will overcorrect the wet‐to‐dry flow rate. The unit of measurement is either Celsius or Fahrenheit. If the TMAX value is set to zero (0.0), the flow meter will output the wet or condensing gas flow rate, effectively disabling the correction. Use the number keys to enter a value and then press E. 6> PROCESS PRESSURE >14.7000000 PSI The Process Pressure prompt appears. This is the pressure in the line where the flow is being measured. The unit of measurement is either kPA or PSI. Kurz B‐Series Operations Guide 4–65...
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Program Mode Advanced Setup Use the number keys to enter a process pressure value and then press E to return to the 7> main Program prompt. 4–66 Kurz B‐Series Operations Guide...
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Program Mode Advanced Setup Option 28 — Setting Up PROFIBUS Communication Before powering on the PROFIBUS network or powering on a new device added to the network, you have to assign a unique address to each of the devices/stations. PROFIBUS supports 128 different addresses, numbered 0 to 127. However, some of these addresses are reserved. It is best to follow your site specific slave addressing conventions. The Kurz B‐Series flow meter does not support the Change Station Address function. This means that the PROFIBUS slave address cannot be changed by the PROFIBUS Master. The Kurz B‐Series will be delivered with PROFIBUS slave address 126. This address has been defined by the PROFIBUS organization to be available for installing new devices to the bus. The PROFIBUS slave address of the Kurz B‐Series flow meter is set using its local keypad and display. The meter must be put into PROGRAM mode and the access code is entered to navigate to the PROFIBUS interface menu as describe below. To change the default PROFIBUS slave address using the attached keypad: Press P. 1> Enter the Advanced Access password, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 28 for the PROFIBUS menu, and then press E. 4> PROFIBUS ADDRESS >1 The PROFIBUS Address prompt appears. The address can be from 0 to 125, but site‐specific addressing Note conventions should be followed. Press the numeric keys to enter the device address, and then press E. 5>...
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Program Mode Advanced Setup 4–68 Kurz B‐Series Operations Guide...
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Chapter 5 Extended Utilities Mode Overview Extended Utilities mode allows access to advanced meter functions for initiating drift checks and resetting the flow totalizer. All option parameters and examples use sample values and measurement Important units. The values and measurement units you see reflect the configuration of the flow meter. This chapter includes: Option 1 — Zero Drift Check • Option 2 — Mid Drift Check • Option 3 — Span Drift Check • Option 4 — Cycle Drift Check • Option 5 — Resetting Flow Totalizer • Kurz B‐Series Operations Guide 5–1...
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The Extended Utilities mode allows zero, mid, span, and all drift checks to be initiated using the flow meter user interface or from a remote terminal. You can also view the results from the last drift check test, which does not require that the Auto Drift Check be turned ON. To access the drift options from the Extended Utility mode: Press P. 1> Enter the Extended Utility password, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> The following table list the drift menu options. Use the number keys to make the selection, 4> and then press E. Table 5‐1. Extended Utility Mode (Drift Options) Option # Function Description ZERO DRIFT Drift Check at Zero (H) If YES, runs test and provides updated % Diff, VIN, and VOUT data. If NO, shows current % Diff, VIN, and VOUT data. MIDSP DRIFT Drift Check at Mid‐span (H) If YES, runs test and provides updated % Diff, VIN, and VOUT data. If NO, shows current % Diff, VIN, and VOUT data. FULLSP DRFT Drift Check at Full‐span (H) If YES, runs test and provides updated % Diff, VIN, and VOUT data. If NO, shows current % Diff, VIN, and VOUT data. CYCLE DRIFT Drift Check Cycle (all tests) (H) Consecutively performs the zero, mid, and span drift checks. If YES, runs test and provides updated % Diff, VIN, and VOUT data. If NO, shows current % Diff, VIN, and VOUT data. 5–2 Kurz B‐Series Operations Guide...
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The prompt appears to confirm starting the drift check test. ZERO DRIFT CHECK START TEST> YES Press the arrow keys to select YES, and then press E. 2> The display indicates that the test is running. ZERO DRIFT CHECK IS RUNNING... When the test completes, the display shows the percent difference between the voltage input and voltage output for the zero drift check. ZERO DRIFT CHECK %DIFF = 1.091 After 3 seconds, the display shows the voltage input and output values used in the zero drift check. Vin = 0.33000 V Vout= 0.33360 V If you select NO when prompted to start the drift check, the percent Note difference between voltage input/output and the voltage input/output values for the last drift check appear. Press E or C to return to the Extended Utilities mode option prompt. 3> Kurz B‐Series Operations Guide 5–3...
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Press 2 to invoke the Quick Jump option. 3> Press 1 for the Zero Drift Check menu, and then press E. 4> ZERO DRIFT CHECK START TEST> YES The Zero Drift Check prompt appears. Press the arrow keys to select YES or NO, and then press E. 5> ZERO DRIFT CHECK IS RUNNING ... The Zero Drift Check starts. ZERO DRIFT CHECK % DIFF = 0.100 The prompt showing the percentage difference appears. Vin= 0.33000 V Vout= 0.33034 V The prompt showing the voltage appears. Press E to return to the Util Mode Option prompt. 6> 5–4 Kurz B‐Series Operations Guide...
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Press 2 to invoke the Quick Jump option. 3> Press 2 for the Mid Drift Check menu, and then press E. 4> MID DRIFT CHECK START TEST> YES The Mid Drift Check prompt appears. Press the arrow keys to select YES or NO, and then press E. 5> MID DRIFT CHECK IS RUNNING ... The Mid Drift Check starts. MID DRIFT CHECK % DIFF = 0.018 The prompt showing the percentage difference appears. Vin= 1.65000 V Vout= 1.65032 V The prompt showing the voltage appears. Press E to return to the Util Mode Option prompt. 6> Kurz B‐Series Operations Guide 5–5...
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Press 2 to invoke the Quick Jump option. 3> Press 3 for the Span Drift Check menu, and then press E. 4> SPAN DRIFT CHECK START TEST> YES The Span Drift Check prompt appears. Press the arrow keys to select YES or NO, and then press E. 5> SPAN DRIFT CHECK IS RUNNING ... The Span Drift Check starts. SPAN DRIFT CHECK % DIFF = 0.008 The prompt showing the percentage difference appears. Vin= 2.97000 V Vout= 2.97014 V The prompt showing the voltage appears. Press E to return to the Util Mode Option prompt. 6> 5–6 Kurz B‐Series Operations Guide...
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Extended Utilities Mode Option 4 — Cycle Drift Check The Cycle Drift Check cycles through the zero, mid, and, span drift checks in sequence. To access the Cycle Drift Check menu in Extended Utilities mode: Press E. 1> Enter the Extended Utilities access password, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 4 for the Cycle Drift menu, and then press E. 4> CYCLE DRIFT CHECK START TEST> YES The Cycle Drift Check prompt appears. Press the arrow keys to switch from YES to NO, and then press E. 5> CYCLE DRIFT CHECK IS RUNNING ... The information for zero, mid, and span drift checks appear, as shown for each option. Press E to return to the Util Mode Option prompt. 6> Kurz B‐Series Operations Guide 5–7...
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Extended Utilities Mode Option 5 — Resetting Flow Totalizer To access the Flow Totalizer Reset menu in Extended Utilities mode: Press E. 1> Enter the Extended Utilities access password, and then press E. 2> Press 2 to invoke the Quick Jump option. 3> Press 5 for the Flow Totalizer Reset menu, and then press E. 4> RESET FLOW TOTAL > YES The Reset Flow Total prompt appears. Press the arrow keys to switch from YES to NO. 5> RESETTING FLOW TOTALIZER The prompt indicates the flow totalizer is resetting. TOTALIZER IS RESET ... The prompt indicates the reset is complete. Press E to return to the Util Mode Option prompt. 6> 5–8 Kurz B‐Series Operations Guide...
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Chapter 6 Flow Meter Configuration Overview The flow meter hardware must be configured to use specific features. All option parameters and examples use sample values and measurement Important units. The values and measurement units you see reflect the configuration of the flow meter. This chapter includes: Specifying Drift Check Triggers • Configuring the Built‐In Flow Controller • Cleaning A Sensor & The Purge Controller • Kurz B‐Series Operations Guide 6–1...
Flow Meter Configuration Specifying Drift Check Triggers There are four ways to initiate the zero‐mid‐span drift check: A specified time interval • An external contact closure through digital input #2 • A menu option in Extended Utilities mode • A Modbus command • The duration of the individual zero, mid, or span checks are controlled by user‐specified duration values. Specified-Time Interval Drift Check The zero‐mid‐span check can be triggered by the drift check interval time. To configure this option, turn ON the Auto Drift Check. When it is triggered, it will perform the zero, mid, and span sequence. Change the value of the drift check interval to change the frequency that the drift check starts. See “Option 23 — Drift Check” for information about setting up drift check. External Digital Input The external digital input trigger does not require that Auto Drift Check be turned ON. When the flow meter digital input (DI) channel #2 is grounded, the meter initiates the zero‐mid‐span drift check sequence. While the system is busy performing the drift check sequence, it will not accept another command via the digital input. After the drift check sequence completes, the meter monitors the DI channel for the next request to initiate a drift check. If a specified time internal drift check is underway while an external drift check is triggered, the external drift check will start after the internal drift check completes. 6–2 Kurz B‐Series Operations Guide...
Table 6‐1. Modbus Write Coil Commands‐ Function 0x05 Write Single Coil, Function 0x01 Read Coils Coil # Description Start zero drift check. Start mid‐span drift check. Start span drift check. Start drift check cycle. Abort on‐going drift check. Reserved. Save working configuration to EEPROM Reserved. Start purge (requires Purge option). Reset device totalizer Modbus Status Registers Status registers are provided via Modbus (function 02) to indicate whether any of the given options are active (1) or inactive (0). Table 6‐2. Modbus Status Registers – Function 0x02 Read Discrete Inputs Only Coil # Description Zero drift check started. Mid‐span check started. Span check started. Drift check cycle started. 4‐7 Reserved. 004‐007 Purge cycle started. 9‐15 Reserved. RP resistance above high limit (error). RP resistance below low limit (error). Kurz B‐Series Operations Guide 6–3...
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Table 6‐2. Modbus Status Registers – Function 0x02 Read Discrete Inputs Only (continued) Coil # Description RTC resistance above high limit (error). RTC resistance below low limit (error). Wire loop resistance above high limit (error). RPS sensor lead open circuit (error). High sensor or wire leakage (error). Flow rate above design limit (error). Meter kick‐out high (error). Meter kick‐out low (error). ADC failed to convert measurement (error). Sensor control drive stopped responding (error). Sensor over‐voltage crowbar engaged (error). Sensor type does not match configuration (error). Abnormal sensor node voltages (error). Unable to write configuration file to EEPROM (error). Sensor type does not match board build (error). ‐ External analog input out of range. ‐ Communication subsystem not responding (HART / Profibus) Sensor leakage warning, S‐Gnd below 100 kΩ (firmware v1.10+, up to 600 C). Logging power on event (firmware v1.20 and higher). Logging change made to the configuration event (firmware v1.20+). Alarm 1 triggered (firmware v1.05+). Alarm 2 triggered (firmware v1.05+). The status register bits are also used to report the diagnostic errors on the flow meter (function code 02). This permits fast status polling along with the principle variable polling. Refer to Chapter 4, Troubleshooting, in the Kurz Hardware Guide for a list of registers. A drift check triggered through Modbus is a bit or coil write command with status. The amplitude values (% 4‐20 mA scale) and the duration (seconds) for each drift check are available as read and write registers. The results from a previous drift check (using volts measured from the internal 3.3 V programmable reference, not 4‐20 mA range) and percentage change are also available as read registers. 6–4 Kurz B‐Series Operations Guide...
Emerson 475 handheld communicator. Configuring the Built-In Flow Controller The B‐Series uses a manually configured, built‐in flow controller based on a simple local flow control PID loop. This section describes setting up the flow control functions and information about feedback control systems. Table 6‐3. Summary of flow controller capabilities Capability Description Control output 4‐20 mA positional signal. Fixed output position control for testing in program mode (% of AO range). Set point register Fix flow, menu programmed. Modbus write register. Analog input set point 4‐20 mA input, engineering units scaled. Reference meter Meter 1, flow rate. Manual gain setting. Normalized coefficients: P: gain I: time constant D: time constant Kurz B‐Series Operations Guide 6–5...
RPM. To use the B‐Series as an automatic flow controller, connect one of its 4‐20 mA outputs to the control valve, damper, or motor controller. It will regulate the flow based on a fixed flow set point value or an analog input for the set point. The following example has the B‐Series flow meter actuating a valve based on an external set point of the flow rate. The second 4‐20 mA output channel is sending the flow rate signal elsewhere, although temperature can be specified instead of flow rate. PID control of the process is manually configured. The control output can be controlled manually from the display to verify the range operation of the control loop or to manually set the output (control valve) at a fixed position. Setting Up A PID To setup a PID: Mechanically mount all components, test for leaks, and check flow control actuator motion 1> or motor controller action. Electrically connect all components. Wire‐in one of the 4‐20 mA outputs. The default 2> output of the flow meter is for loop powered 4‐20 mA. Refer to the device wiring diagram if you need it to be self‐powered. Configure the 4‐20 mA output scale for the control device using velocity or flow rate units 3> to determine the process flow units at the 4 mA output position and the 20 mA output position. Configure the set point source for the: 4> External analog input by configuring the 4‐20 mA scale using appropriate — engineering units. Internal set point using a flow rate or velocity value that will maintain the PID — control variable (flow rate or velocity) at a fixed value. This set point can be changed at the meter keypad or using a Modbus command. Tune the control loop for stable operation over the specified flow range. 5> 6–6 Kurz B‐Series Operations Guide...
Flow Meter Configuration Cleaning A Sensor & The Purge Controller The sensor was calibrated clean, and operating it clean preserves the best calibration. Any material that builds up on the thermal sensor can insulate it, causing it to lose less heat and read lower than when it was calibrated. Refer to the Kurz Hardware Guide for information for information on manually cleaning a dirty sensor. Operating a dirty sensor that is field‐calibrated with a correction factor for the proper flow rate tends to be unstable. After a process stops and cools down, the dirt buildup frequently flakes off. This causes the sensor to read higher when the process restarts. The absence of the insulating dirt causes the pre‐ and post‐shutdown data from the same operating point to mismatch. This problem can be largely avoided by initiating an automatic cleaning system. Using the Integrated Purge Controller The B‐Series is available for single‐point or multi‐point applications with a purge version that incorporates a purge control timer and data‐hold function built into the flow transmitter. The cleaning sequence can be initiated from: Internal flow meter timer • External contact closure through digital input #1 • Write Coil command via Modbus • HART command • The Purge version of the flow meter provides an automated cleaning method to remove as much ...
Purge Time Output Purge Start Contact Closure Interval Interval Internal Purge Timer Hold Time Flow Data Output Figure 6‐1. Masked purge blast Wiring for the Purge Controller The purge controller setup requires connecting a 24 VDC 12 W maximum solenoid to the DO2 or solid state relay channel #2. Pin # TB6‐1 is +24 VDC and TB6‐2 is the GND connection. See the field wiring diagram for an example of the solenoid wiring. The recommended wiring gage is 18 AWG (1.02 mm), although the gage and length are not critical for this connection. This wiring information only applies to the Purge version of the Note Series 454PFTB. The contact closure for activating the purge is on pins TB6‐8 or digital input 1 (DI1) and ground (TB6‐6). The width of the activation pulse must be at least 25 ms long, and the purge will start on the leading edge (or falling from logic high to low). 6–8 Kurz B‐Series Operations Guide...
Operating and Monitoring Purge Cleaning Using Modbus The purge sequence can be triggered by writing a 1 to the Modbus coil #8 (function 5). This operation does not require the purge timer to be ON; however, Relay #2 must be assigned to the PURGE OUT function. Once started, the Modbus purge operation ignores Program mode purge commands. The Modbus purge trigger is independent of the internal timer. For example, if the Program mode purge interval is configured for 60 minutes, any Modbus purge commands are performed without affecting the internal timer purge sequence. The status of the purge via Modbus is provided at coil status #8, (function 2). A value of 1 indicates it is in the middle of a purge cycle, and a 0 indicates the cycle is idle. An in‐process purge sequence initiated through HART takes precedence Note over a purge sequence initiated through Modbus and causes the purge sequence initiated through Modbus to be ignored. Operating and Monitoring Purge Cleaning Using HART The parameters for setting up the purge sequence can be changed through the HART interface. Device‐specific commands 137, 138, and 139 are used for the B‐Series purge cleaning through the HART Master. The B‐Series Field Device Specification describes the format of these commands. For HART Masters using the B‐Series Device Descriptor (DD) files, the Purge Setup menu and purge method are available. Refer to the HART Interface Guide for information about the B‐Series DD menu organization. If the Purge Timer has been turned ON, the purge cycle initiated through the HART interface will not affect the purge sequence controlled by the internal timer. An in‐process purge sequence initiated through Modbus takes Note precedence over a purge sequence initiated through HART and causes the purge sequence initiated through HART to be ignored. Kurz B‐Series Operations Guide 6–9...
Flow Meter Configuration Automatically Triggering Drift Check and Purge The Sensor Purge and the Drift Check zero, mid, and span parameters are two flow meter functions that can be configured to automatically trigger on a user configured interval. If both timers for these functions are turned ON and scheduled to initiate at the same time, the meter will run the activities consecutively (not concurrently). 6–10 Kurz B‐Series Operations Guide...
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