Kurz 504FTB Installation Manual
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Kurz Instruments Inc.
December 13, 2007
Installation
Figure AH-1 504FTB and 534FTB with venturi flow conditioner.
WARNING: Your warranty will be voided if your unit is not installed in accordance
with this user's guide. Make sure you read and thoroughly understand the
installation portion of this guide before you attempt to install your unit. If you
have any questions, contact your Kurz customer service representative before
attempting installation.
Mounting
The 504 and 534FTB In-line flow transmitters are generally mounted with a flange pipe
fitting but thread is sometimes used on smaller line sizes. See the product brochures
(DCN
367524
for the 504FTB and DCN
360723
for the 534FTB) for Kurz mounting
accessories. It is important for the mounting design to consider the force that will be
exerted on the flow body from the piping. It is best (often required by the plumbing
code) to support the process piping on both sides of the flow meter so it may be
removed without the piping bending or moving much making it hard to re-install.
Flow Body Location and Orientation:
The In-Line flow meters are available for ½" to 6" piping. The principle difference
between the 504FTB and 534FTB is the type and efficiency of flow conditioner which
360210-AH Rev.A
504/534FTB Installation
AH - 1

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Summary of Contents for Kurz 504FTB

  • Page 1 Flow Body Location and Orientation: The In-Line flow meters are available for ½” to 6” piping. The principle difference between the 504FTB and 534FTB is the type and efficiency of flow conditioner which 360210-AH Rev.A 504/534FTB Installation...
  • Page 2 December 13, 2007 can be seen in the two photographs shown above. • 504FTB has only a small perforated plate flow conditioner. Requires straight runs in the 15 to 40 D range to obtain field data with-in 2% of the laboratory calibration.
  • Page 3 Kurz Instruments Inc. December 13, 2007 Pump or Fan inlets Vacuum or pump inlets from ambient air can result in extra sensor cleaning schedules to remove dirt build up. The fan inlet is often below atmospheric pressure and when the humidity is near 100% there will be condensation formed at these locations.
  • Page 4 Kurz Instruments Inc. December 13, 2007 1. ¾” FNPT Sensor support port (TA or Transmitter Attached version) Conduit or cable port (TS or transmitter separate version) 2. Backlit 2x16 LCD and 20 key button interface 3. ¾” FNPT signal and power conduit ports.
  • Page 5 The electronics enclosure contains the sensor control board, optional AC power supply and LCD/keypad and is mounted via the pipe nipple as shown in Figure AH-4. Two U clamps around the pipe nipple to a metal mounting adaptor (Optional Kurz part # 360210-AH Rev.A...
  • Page 6: Field Wiring

    Kurz Instruments Inc. December 13, 2007 700494-) frame or pipe stand are sufficient. It is important to know that the sensor serial number must be matched with the same serial number electronics unit. These two parts are not interchangeable unless the electronics configuration file is matched with the sensor serial number.
  • Page 7 Kurz Instruments Inc. December 13, 2007 • DC or AC power requirements and connection. • Analog Output configuration and wiring of the 4-20 mA signals. • Discrete Alarms • Purge sensor air solenoid • Zero/Mid/Span daily drift test (EPA 40 CFR part 60 or 75 support) •...
  • Page 8 Kurz Instruments Inc. December 13, 2007 Water Ingress Protection The leading cause of a malfunctioning flow transmitter is water penetration in to the sensor electronics or wiring terminals. The electronics enclosures have a NEMA 4X or IP66 rating but the transmitters are still subject to water damage if not properly installed and maintained.
  • Page 9 Kurz Instruments Inc. December 13, 2007 Figure AH-5. Flex sensor connection for service loop, TA version using Liquid Tight Conduit. Approved EMC tight flexible, shielded electrical connections for the TS 5-wire sensor wiring • Braid reinforced pneumatic hose; Hydraulic line hose •...
  • Page 10: Typical Hook-Up Wiring Diagrams

    Kurz Instruments Inc. December 13, 2007 Do not use Liquid tight Flex conduit for 5-wire sensor connections, shielding is not effective. Typical Hook-Up Wiring Diagrams For both the AC & DC powered versions of the MFT B-Series, typical summarized wiring diagrams for most applications are available as defined in DCN 342038.
  • Page 11: Ac Powered Units

    Kurz Instruments Inc. December 13, 2007 AC Power Connector Green Power 24 VDC Figure AH-7. DC and AC power connection. AC Powered Units A universal input 85-265 VAC and 50-60 Hz supply generates a nominal 24 VDC to power the unit. The AC wiring uses one of the two ¾” conduit ports for the signal wiring.
  • Page 12: Analog Output

    Kurz Instruments Inc. December 13, 2007 There is no means of disconnecting power for this unit. You will need a disconnect per your local electrical code. Analog Output Loop powered wiring: The 4-20 mA linear output is a loop powered isolated signal.
  • Page 13: Serial Communications

    HyperTerminal. Once the program is installed, you start HyperTerminal which will prompt you for a name of the connection, ie Kurz MFT B-Series, then an icon. Next you select the communications port, ie COM 4 and finally you press Configure and set the baud rate to 9600, data bits to 8, parity to none, stop bits to 1 and flow control to none.
  • Page 14 Desk computers and laptops can interface to the RS-485 devices using a USB dongle converter. We recommend the industrial version from EasySync, available from Kurz (PN 700491) or the manufacture. This device is optically isolated, screw terminal interface with metal enclosure and status LEDs, with a biased bus allowing the auto-polarity detection to work.
  • Page 15 Kurz Instruments Inc. December 13, 2007 so the lead length compensation can work properly. Without this, the Factory calibration and temperature compensation will not hold in the field. If the individual wires do not meet the matching specification, their length must be trimmed or extended until they match.
  • Page 16 Clip-on Ferrite Figure AH-9 Clip-on Ferrite for I/O wires to be CE compliant without proper cable or conduit shielding. The Ferrite can be purchased from Kurz as part number 600029- or from the following manufactures: Steward 28A2024.0A2 Fair-rite: 0443164151: Stock available from Kurz or Digi-Key Corporation (www.digikey.com...
  • Page 17: Orientation Of The Lcd Keypad

    Kurz Instruments Inc. December 13, 2007 Orientation of the LCD Keypad Turn the power off to the unit before performing this procedure to prevent damage and protect you from explosions ignited from electrical sparks. Within the electronics head, the LCD keypad can be mounted in any one of four 90 °...

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