Nordyne iq Drive FT4BG Series Installation Instructions Manual

Nordyne iq Drive FT4BG Series Installation Instructions Manual

Split system heat pump

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FT4BG & PSH4BG Series
InSTallaTIon InSTrucTIonS
Split System Heat Pump
®
The 18 SEER, iQ Drive
humidity control for a residence or other similarly sized building. This system includes this outdoor unit and a compatible
indoor unit, typically an air handler with electric strip heat or a gas furnace. The electric or gas heat may serve as backup
or auxiliary heat to supplement the heat pump, which is expected to serve as the primary heating means. However, electric
or gas heat is not required for this system to operate. Accessory equipment which may be used with the system includes
humidifiers, electric or electronic air cleaners, and U/V (ultraviolet) sterilizing lamps.
Refer to the System Operation section within this document for a description of how the heat pump operates. In addition,
information for troubleshooting and diagnosing problems is included.
IMPorTanT SaFETY InForMaTIon ........................ 2
PrEParaTIon ............................................................. 3
Slab Mounting .............................................................. 3
Roof Mounting .............................................................. 3
ElEcTrIcal connEcTIonS .................................... 4
Electrical Power Wiring ................................................ 4
Control Circuit Wiring ................................................... 4
rEFrIGEranT lInE connEcTIonS ........................ 4
Line Design and Routing .............................................. 4
Brazing ......................................................................... 5
System Evacuation ...................................................... 5
Refrigerant Charging .................................................... 5
Charging Operation ...................................................... 5
in Cooling Mode ........................................................... 6
in Heating Mode ........................................................... 6
SYSTEM oPEraTIon .................................................. 6
Thermostat ................................................................... 6
Run Sequence ............................................................. 6
Blower Flow Rates ....................................................... 7
Delay Override ............................................................. 7
Defrost Cycle................................................................ 7
Auxiliary Heat ............................................................... 7
Diagnostic Display ........................................................ 7
Instrumentation ............................................................ 7
MaInTEnancE ............................................................ 8
FIGurES & cHarTS ................................................... 9
Figure 2. Heat Pump Control Panel ...........................9
Figure 3. Power Wiring Terminals .............................10
Figure 4. Low Voltage Compartment ........................10
Figure 5. Service Valves ...........................................10
Figure 6. Charging Charts ........................................11
Figure 7. Interface Board in Control Panel ...............12
Figure 8. Wiring Diagram (2-4 Ton Models) ..............13
Figure 9. Wiring Diagram (5 Ton Models) .................14
Figure 10. Temperature Sensor Resistance Carts ...15
split heat pump operates as part of a larger system which can provide temperature, air flow, and
IMPorTanT
aTTEnTIon InSTallErS:
It is your responsibility to know this product
better than your customer. This includes being
able to install the product according to strict
safety guidelines and instructing the customer
on how to operate and maintain the equipment for
the life of the product. Safety should always be
the deciding factor when installing this product
and using common sense plays an important
role as well. Pay attention to all safety warnings
and any other special notes highlighted in the
manual. Improper installation of the furnace or
failure to follow safety warnings could result in
serious injury, death, or property damage.
These instructions are primarily intended to
assist qualified individuals experienced in the
proper installation of this appliance. Some
local codes require licensed installation/service
personnel for this type of equipment. Please
read all instructions carefully before starting
the installation. return these instructions to the
customer's package for future reference.
Do noT DESTroY. PlEaSE rEaD carEFullY anD
KEEP In a SaFE PlacE For FuTurE rEFErEncE.
oTHEr rEFErEncE DocuMEnTS
• Installation instruction documents for indoor equipment
(furnace or air handler, optional humidifier, etc.)
• local wiring and building codes
• Nordyne Application Guideline for Refrigerant Lines Over
75 Feet, document 044B-0600
• Operation/configuration manual for two-stage thermostat
(existing or newly installed)
18 SEEr

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Summary of Contents for Nordyne iq Drive FT4BG Series

  • Page 1: Table Of Contents

    Figure 7. Interface Board in Control Panel ....12 • local wiring and building codes Figure 8. Wiring Diagram (2-4 Ton Models) ....13 • Nordyne Application Guideline for Refrigerant Lines Over Figure 9. Wiring Diagram (5 Ton Models) ....14 75 Feet, document 044B-0600 Figure 10.
  • Page 2: Important Safety Information

    IMPorTanT SaFETY InForMaTIon WarnInG: INSTALLER: Please read all instructions before servicing this equipment. Pay attention to all safety warnings and any other unless noted otherwise in these instructions, only special notes highlighted in the manual. Safety markings are factory authorized parts or accessory kits may be used frequently throughout this manual to designate a degree used with this product.
  • Page 3: Preparation

    In low • Refer to Nordyne Application Guideline for Refrigerant Lines temperature climates, place the unit where it is not directly in Over 75 Feet document 044B-0600, for piping details.
  • Page 4: Electrical Connections

    ElEcTrIcal connEcTIonS to the right of the contactor. Refer to Figures 2 and 3 (page 10). Only copper wires should be used. • Replace the control panel cover before applying power. WarnInG: control circuit Wiring ElEcTrIcal SHocK, FIrE or EXPloSIon The heat pump is designed to operate with a 24 vac Class II control circuit.
  • Page 5: Brazing

    Refer to of refrigerant charge should only be done by a Nordyne Application Guideline for Refrigerant Lines Over 75 qualified, EPa certified technician thoroughly Feet (document 044B-0600) for piping details.
  • Page 6: Alternate Procedure For Charging A Heat Pump In Cooling Mode

    outputs energized. This may be accomplished by setting the this method, follow up service should be scheduled when thermostat to cool with a setpoint substantially lower than the temperature is above 60° F, and then charge should be room temperature. This will provide 60 minutes of operation verified in cooling mode.
  • Page 7: Blower Flow Rates

    Defrost cycle DISPlaY caPacITY STaGE This equipment features an adaptive demand defrost in heating mode, which is enabled when the outdoor coil temperature Cooling, Stage One Call, Low is below 35° F. After approximately 35 minutes of operating Cooling, Stage One Call, Intermediate in this condition for the first time, a defrost will be forced to Cooling, Stage One Call, Low High check the difference between the coil temperature and outdoor...
  • Page 8: Instrumentation

    DISPlaY caPacITY STaGE FuncTIon TYPE connEcTIon Inverter Power Module Overcurrent High Pressure Opens 650 ±15 psig, General Inverter Drive Fault See Figures 8 & 9 Switch recloses 460 ±15 psig High Compressor Current Low Pressure Opens 20 ±5 psig, IFB* LP1-LP2 Current Sampling Error (Inverter) Switch recloses 35 ±5 psig...
  • Page 9: Figures & Charts

    FIGurES & cHarTS Inverter (black plastic case) Interface Board contactor Low Voltage compartment Figure 2. Heat Pump Control Panel (Cover Removed)
  • Page 10 contactor Ground lug Wire Entry Figure 3. Power Wiring Terminals Figure 4. Low Voltage Compartment for control Wiring Vapor Line Service Valve liquid line Service Valve Figure 5. Service Valves...
  • Page 11 Cooling Charging Chart (Outdoor Temperature above 60° F) Remove refrigerant if above the curve. Add refrigerant if below the curve. Liquid Line Temperature (° F) Heating Charging Chart (Outdoor Temperature below 60° F, Indoor Temperature 75° F) 5 TON Remove refrigerant 4 TON if above the curve.
  • Page 12 2-character Display Defrost Termination Test Pins Selection Figure 7. Interface Board in control Panel...
  • Page 13 Figure 8. Wiring Diagram (2-4 Ton Models)
  • Page 14 Figure 9. Wiring Diagram (5 Ton Models)
  • Page 15 Temperature vs. Resistance for All Thermistors (Part 1) k Ω Temperature vs. Resistance for All Thermistors (Part 2) k Ω Figure 10. Temperature Sensor resistance charts...
  • Page 16: Installation / Performance Check List

    InSTallaTIon / PErForMancE cHEcK lIST ElEcTrIcal SYSTEM InSTallaTIon aDDrESS: Electrical connections tight? Line voltage polarity correct? CITY ________________________ STATE ________________ UNIT MODEL # ________________________________________ Rated Voltage: _____________________________________ VOLTS UNIT SERIAL # ________________________________________ L1-L2 Volts: _______________________________________ VOLTS Max. deviation of voltage Unit Installed Minimum clearances per from rated volts: ____________________________________ VOLTS Figure 1 (page 3)?

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Iq drive psh4bg series

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