Page 1 GAGE-CHEK 2000 Operating Instructions Evaluation Unit English (en) 06/2022...
Page 2 "Configuring function elements and conducting the device. a measurement", Page 207 "Sending measured values to a computer", Page 234 "What to do if ...", Page 240 Appendix "Index", Page 245 "List of figures", Page 248 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 3 General information...
Page 4 ... the operating elements of the product user interface 3 "Basic operation" ... the user interface of the product ✓ ✓ ✓ ... basic functions of the product HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 5: Table Of Contents
Performing the reference mark search after startup................27 User interface..............................27 3.8.1 User interface after switch-on....................28 3.8.2 Main menu of the user interface....................29 3.8.3 Measure menu..........................30 3.8.4 File management menu....................... 31 3.8.5 User login menu..........................32 3.8.6 Settings menu..........................33 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 6 3.11.1 Operating elements of the function bar..................36 3.11.2 Function elements......................... 36 3.11.3 Adjusting settings in the quick access menu................39 3.12 Messages and audio feedback......................... 40 3.12.1 Messages............................40 3.12.2 Wizard...............................41 3.12.3 Audio feedback..........................42 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 7: Fundamentals
Fundamentals...
Page 8: Overview
Blocking the function bar The OEM or Setup users can block access to the function bar. Slide switches can be used to restrict configuration, loading or saving. Further information: "Function bar", Page 162 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 9: Demo Software For The Product
Demo software for the product GAGE-CHEK 2000 Demo is software you can install on a computer regardless of the device. GAGE-CHEK 2000 Demo helps you to become familiar with, try out or present the functions of the device. You can download the current version of the software here: https://portal.heidenhain.de...
Page 10: Notes On Reading The Documentation
Have you found any errors or would you like to suggest changes? We continuously strive to improve our documentation for you. Please help us by sending your suggestions to the following e-mail address: userdoc@heidenhain.de HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 11: Storage And Distribution Of The Documentation
These instructions must be read and observed by every person who performs any of the following tasks: Mounting Installation Commissioning and configuration Operation Service, cleaning and maintenance Troubleshooting Removal and disposal HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 12: Target Groups According To User Types
NOTICE Notice indicates danger to material or data. If you do not follow the avoidance instructions, the hazard could result in property damage. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 13: Symbols And Fonts Used For Marking Text
Identifies an item of a list Example: TTL interface EnDat interface Identifies menus, displays and buttons Bold Example: Tap Shut down The operating system shuts down Turn the power switch off HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 14: Safety
Safety...
Page 15: Overview
The information on their intended use, which is provided in the respective documentation, must be observed. Improper use In particular, the products of the GAGE-CHEK 2000 series must not be used in the following applications: Use and storage outside the operating conditions specified in "Specifications"...
Page 16: Personnel Qualification
Provide all materials and means necessary in order for the personnel to complete the assigned tasks Ensure that the device is operated only when in perfect technical condition Ensure that the device is protected from unauthorized use HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 17: General Safety Precautions
Functional ground connection as per IEC/EN 60204-1. Observe the information on installation. Product seal. Breaking or removing the product seal will result in forfeiture of warranty and guarantee. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 18: Electrical Safety Precautions
Damage to internal parts of the product! If you open the product, the warranty and the guarantee will become void. Never open the housing Only the product manufacturer is permitted to access the inside of the product HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 19: Basic Operation
Basic operation...
Page 20: Overview
Operation using the mouse The following overview describes the different gestures for operating the touchscreen or the mouse: Tapping Means touching the screen briefly with your fingertip Means pressing the left mouse button once HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 21 Single pressing and holding down of the left mouse button while simultaneously moving the mouse; the starting point and end point of the movement are not clearly defined The actions initiated by swiping include Switching the views HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 22: General Operating Elements And Functions
Tap + or – until the desired value is displayed Long-press + or – to scroll through the values more quickly The selected value is displayed HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 23 The new feature is added Close Tap Close to close a dialog Confirm Tap Confirm to conclude an action Back Tap Back to return to the higher level in the menu structure HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 24: Gage-Chek 2000 - Switch-On And Switch-Off
Deactivating energy-saving mode Tap anywhere on the touchscreen An arrow appears at the bottom of the screen Drag the arrow up The screen is switched on and shows the user interface last displayed HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 25: Switching Off The Gage-Chek 2000
Before a new user can log in, the logged-in user has to log out. The product provides various authorization levels that grant the user full or restricted access to management and operation functionality. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 26: User Login
Tap Log out The user is logged out All functions of the main menu are inactive, except for Switch The product can only be used again after a user has logged in HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 27: Setting The Language
Further information: "Activating the reference mark search", Page 116 User interface The unit is available in different versions, which are variously equipped. The user interface and available functions may vary depending on the version. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 28: User Interface After Switch-On
Further information: "Measure menu", Page 30 If automatic user login is not activated, then the product opens the User login menu. Further information: "User login menu", Page 32 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 29: Main Menu Of The User Interface
OEM user type) is logged in, then the gear symbols appears. Settings Settings of the product, such as setting up users, configuring sensors, or updating the firmware Further information: "Settings menu", Page 33 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 30: Measure Menu
The user interface for measuring and positioning is displayed Short description Figure 4: Measure menu 1 The workspace shows the current position of the measuring plate 2 The function bar provides the quick access menu and the function elements HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 31: File Management Menu
The USB mass storage devices and the network drives are displayed with their name or drive designation. Further information: "File management", Page 150 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 32: User Login Menu
The User login menu shows the logged-in user in the column on the left. The login of a new user is displayed in the right-hand column. To log in another user, the logged-in user must first log out. Further information: "User login and logout", Page 25 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 33: Settings Menu
Further information: "Settings", Page 157 The product provides various authorization levels that grant the user full or restricted access to management and operation functionality. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 34: Switch-Off Menu
Cleaning mode Switches the screen off; the operating system continues unchanged Further information: "GAGE-CHEK 2000 – switch-on and switch-off", Page 24 Further information: "Cleaning the screen", Page 173 Position display The unit’s position display shows the axis positions and additional information about the configured axes (if applicable).
Page 35: Customizing The Workspace
Touch a function and drag it to the desired location The function is displayed in green To end the drag-and-drop mode, tap a function The function bar is displayed bright HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 36: Using The Function Bar
Tapping starts the reference mark search Functions for measurements Function element Short description Part Groups all relevant functions; tapping hides all functions that are irrelevant to the measurement Further information: "Management of parts", Page 230 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 37 200 ms Further information: "Sending measured values to a computer", Page 237 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 38 The procedure is identical for all function elements. For more information on the function elements, please refer to the “Information for the operator” chapter. Further information: "Information for the Operator user", Page 195 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 39: Adjusting Settings In The Quick Access Menu
Unit for linear values (Millimeters or Inch) Unit for angular values (Radian, Decimal degrees, or Deg-Min-Sec) The available settings depend on the configuration of the product and the enabled software options. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 40: Messages And Audio Feedback
To make the message display area smaller, drag the handle To close the display area, drag the handle up out of the screen The number of unclosed messages is indicated in Messages HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 41: Wizard
To return to the last action step or to repeat the process, tap Undo To confirm the displayed action step, tap Confirm The wizard proceeds to the next step or completes the process Tap Close to close the wizard HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 42: Audio Feedback
The available sounds are grouped into categories. The sounds differ within a category. You can define the audio feedback settings in the Settings menu. Further information: "Sounds", Page 161 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 43 Information for OEM and Setup users...
Page 44 ... removal and disposal of the product ✓ ✓ ✓ 9 "Removal and disposal" ... environmental protection specifications ... the technical data of the product 10 "Specifications" ✓ ✓ ✓ ... product dimensions and mating dimensions (drawings) HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 45 Configuring Alias assignment for axis names................ 82 4.6.2 Overview of typical encoders...................... 83 4.6.3 Configuring axes for encoders with EnDat interface............. 86 4.6.4 Configuring the axes for encoders with a 1 V or 11 µA interface.........87 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 46 Viewing and opening files........................154 Exporting files............................. 155 Importing files.............................155 Settings............................157 Overview...............................158 General................................. 159 7.2.1 Device information........................159 7.2.2 Screen.............................160 7.2.3 Display............................160 7.2.4 Sounds............................161 7.2.5 Printers............................161 7.2.6 Function bar..........................162 7.2.7 Copyrights............................. 162 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 47 Product data............................... 187 10.3 Product dimensions and mating dimensions..................189 10.3.1 Product dimensions with Single-Pos stand................191 10.3.2 Product dimensions with Duo-Pos stand................192 10.3.3 Product dimensions with Multi-Pos stand................192 10.3.4 Product dimensions with Multi-Pos holder................193 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 48: Transport And Storage
Transport and storage...
Page 49: Overview
PDF issue of the Operating Instructions on a memory medium in the currently available languages Addendum (optional) Supplements or supersedes the contents of the Operating Instructions and, if applicable, of the Installation Instructions. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 50: Accessories
(for setting presets) Power cable Power cable with European 223775-01 plug (type F), length: 3 m RS-232 connecting RS-232 connecting cable, 366964-xx cable complete with two 9-pin D-sub connectors (female) HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 51 Stand for continuously variable 1089230-07 tilting with a tilting range of 90°, fixing hole pattern 50 mm x 50 mm Single-Pos stand Stand for rigid mounting, incli- 1089230-05 nation angle 20°, fixing hole pattern 50 mm x 50 mm HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 52: In Case Of Damage In Transit
Contact HEIDENHAIN or the machine manufacturer This applies also if damage occurred to requested replacement parts during transit. Repackaging and storage Repackage and store the product carefully in accordance with the conditions stated below. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 53: Repackaging The Product
Storage of the product Package the product as described above Observe the specified ambient conditions Further information: "Specifications", Page 186 Inspect the product for damage after any transport or longer storage times HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 54: Mounting
Mounting...
Page 55: Overview
Allen key, size 2.5 (Duo-Pos stand) Materials for mounting on a supporting surface The unit must be mounted to a stand or a holder to ensure the correct and intended use of the product. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 56: Mounting On Single-Pos Stand
Route the cables from behind through the opening in the stand and then to the connections Figure 11: Product mounted on Single-Pos Figure 12: Cable routing on Single-Pos stand stand Further information: "Product dimensions with Single-Pos stand", Page 191 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 57: Mounting On Duo-Pos Stand
Route the cable from behind through the two supports of the stand and then through the lateral openings to the connections Figure 13: Product mounted on Duo-Pos stand Figure 14: Cable routing on Duo-Pos stand Further information: "Product dimensions with Duo-Pos stand", Page 192 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 58: Mounting On Multi-Pos Stand
Route the cable from behind through the two supports of the stand and then through the lateral openings to the connections Figure 15: Product mounted on Multi-Pos stand Figure 16: Cable routing on Multi-Pos stand Further information: "Product dimensions with Multi-Pos stand", Page 192 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 59: Mounting On Multi-Pos Holder
Route the cable from behind through the two supports of the holder and then through the lateral openings to the connections Figure 17: Product mounted on Multi-Pos Figure 18: Cable routing on Multi-Pos holder holder Further information: "Product dimensions with Multi-Pos holder", Page 193 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 60: Installation
Installation...
Page 61: Overview
(ESD). It is essential to observe the safety precautions for handling ESD-sensitive components Never touch connector pins without ensuring proper grounding Wear a grounded ESD wristband when handling device connections HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 62: Device Overview
Remove dust protection caps only when connecting measuring devices or peripherals If you remove a measuring device or peripheral, re-attach the dust protection cap to the connection The type of connections for encoders may vary depending on the product version. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 63: Figure 19: Rear Panel On Devices With Id 1089181-01
Figure 19: Rear panel on devices with ID 1089181-01 X105 X106 X113 X104 HEIDENHAIN X100 AC 100 V ... 240 V 50 Hz ... 60 Hz (max. 38 W) X116 Figure 20: Rear panel on devices with 1089182-xx HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 64: Connecting Encoders
X116: RJ45 Ethernet connection for communication and data exchange with subse- quent systems or PC X113: 15-pin D sub connection for touch probes (e.g., HEIDENHAIN touch probe) X100: Power switch and power connection Additional connections on devices with ID 1089182-xx: X105: 37-pin D-sub connection for digital interface (DC 24 V;...
Page 65: Connecting Touch Probes
Route the cables depending on the mounting variant Further information: "Assembly of the product", Page 55 Connect the touch probe firmly Further information: "Device overview", Page 62 If the cable connectors include mounting screws, do not overtighten them HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 66: Wiring Switching Inputs And Outputs
Wire switching inputs and outputs in accordance with the following pin layout Remove and save the dust protection cap Route the cables depending on the mounting variant Further information: "Assembly of the product", Page 55 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 67 The digital or analog inputs and outputs must be assigned in the device settings of the respective switching function. Pin layout of X104 CO – Change Over NO – Normally Open NC – Normally Closed Relay outputs: HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 68 Dout 1 Dout 3 Dout 5 Dout 7 DC 24 V Digital inputs: Digital outputs: X105 X105 Pin 17, 18, 36 Din 0...23 DC 24 V DC 24 V Dout 0...7 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 69 B – Probe signals, readiness TP – Touch Probe, normally closed Digital inputs: Digital outputs: X113 X113 Din 0...3 DC 5 V DC 5 V Dout 0 ≥1kΩ Touch probe: X113 DC 5 V HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 70: Connecting Input Devices
The cable connector must firmly engage in the port Further information: "Device overview", Page 62 Pin layout of X116 1 2 3 4 5 6 7 8 D3– D2– D4– (TX+) (TX-) (RX+) (RX–) HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 71: Connecting The Line Voltage
Comply with the pin layout Connect the power connection to a 3-wire grounded power outlet using a power cable that meets requirements Further information: "Device overview", Page 62 Pin layout X100 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 72: Commissioning
Commissioning...
Page 73: Overview
If the password is no longer known, contact a HEIDENHAIN service agency. Confirm the entry with RET Tap Log in The user is logged in The product opens the Measure menu HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 74: Performing The Reference Mark Search After Startup
The language selected for the user is indicated by a national flag in the Language drop-down list Select the flag for the desired language from the Language drop-down list The user interface is displayed in the selected language HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 75: Changing The Password
1 V or 11 Ascertaining the line count Performing error µA interface per revolution compensation Performing error Ascertaining the output signals per revolution compensation Ascertaining the line count per revolution Coupling axes HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 76: Basic Settings
Contact a HEIDENHAIN service agency and submit the displayed device information in order to request a license key for the product The license key and the license file are generated and sent by e-mail HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 77 Further information: "Managing folders and files", Page 152 Contact a HEIDENHAIN service agency and submit the file you created in order to request a license key The license key and the license file are generated and sent by...
Page 78 On the overview page, you can check which Software options are enabled for the product. Tap Settings in the main menu Tap Service Open in succession: Software options Overview A list of enabled Software options is displayed HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 79: Setting The Date And Time
Unit for angular values Settings: Radian: Angles in radian (rad) Decimal degrees: Angles in degrees (°) with decimal places Deg-Min-Sec: Angles in degrees (°), minutes ['] and seconds ["] Default setting: Decimal degrees HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 80 Decimal degrees: 0 ... 5 Deg-Min-Sec: 0 ... 2 Default value: Radian: 5 Decimal degrees: 3 Deg-Min-Sec: 0 Separator for the display of values Decimal separator Settings: Point or Comma Default setting: Point HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 81: Configuring A Touch Probe
11 µA or TTL interface: The parameters must be configured manually For the parameters of HEIDENHAIN encoders that are typically connected to the product, refer to the overview of typical encoders. Further information: "Overview of typical encoders", Page 83...
Page 82: Configuring Alias Assignment For Axis Names
Default value: Y (for C2) Default value: Z (for C3) Enter a name in the input fields The names are available in the axis configuration. They can be assigned to the respective encoder input HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 83: Overview Of Typical Encoders
Information for OEM and Setup users | Commissioning 4.6.2 Overview of typical encoders The following overview lists the parameters of the HEIDENHAIN encoders that are typically connected to the product. When connecting other encoders, refer to the encoder's documentation for the required parameters.
Page 84 0.4 μm or 4 μm with 5-fold evaluation Length gauge Interface Measuring step Maximum series traverse path AT 121x EnDat 2.2 23 nm 12 mm AT 301x EnDat 2.2 368 nm 30 mm HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 85 The formulae below enable you to calculate the nominal increment of the distance-coded reference marks with angle encoders: Nominal increment = 360°  number of reference marks × 2 Nominal increment = (360° × nominal increment in signal periods)  line count HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 86: Configuring Axes For Encoders With Endat Interface
Only for multiturn rotary encoders with EnDat 2.2: the rotary encoder must be mounted such that an overrun of the rotary encoder does not affect the machine coordinates negatively HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 87: Configuring The Axes For Encoders With A 1 Vpp
Setting range: 0.001 µm ... 1000000.000 µm Default value: 20.000 For angle encoders and for display of a rotary axis as a linear axis. Line count Number of lines Setting range: 1 ... 1000000 Default value: 1000 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 88 Default value: 400 kHz Dummy load to avoid reflections Terminating resistor Settings: ON or OFF Default value: ON The terminating resistor is automatically deactivated for incremental signals of the current signal type (11 μA HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 89 Default value: Positive Results of encoder diagnostics, evaluation of encoder function Diagnosis (e.g., based on Lissajous figure) Further information: "Diagnostics for encoders with 1 V /11 µA interface", Page 176 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 90 Setting range: 0.1 mm ... 10000.0 mm Default value: 20.0 For angle encoders with coded reference marks: Nominal increment maximum nominal increment for determining the absolute position Setting range: > 0° ... 360° Default value: 10.0 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 91 Apply applies the current position as an offset (in mm or degrees, Current position for reference depending on the selected encoder model) between the reference point shift mark and the zero point HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 92: Configuring Axes For Encoders With Ttl Interface
Setting range: 0.1 mm ... 1000 mm Default value: 1.0 Configuration of the Reference marks Reference marks Further information: "Reference marks (Encoder)", Page 90 Dummy load to avoid reflections Terminating resistor Settings: ON or OFF Default value: ON HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 93 The number of output signals determined during the teach sequence is transferred to the Output signals per revolution field The ascertained quantity of output signals remains stored if you select a different display mode after the teach sequence. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 94 OFF: Reference pulses are not evaluated in inverted form Default value: OFF Configuration of the offset between the reference mark and the Reference point displacement zero point Further information: "Reference point displacement", Page 87 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 95 Apply applies the current position as an offset (in mm or degrees, Current position for reference depending on the selected encoder model) between the reference point shift mark and the zero point HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 96: Performing Error Compensation
Linear error compensation and segmented linear error compensation cannot be combined with each other. If you enable a reference point shift, then you need to reconfigure the error compensation. This helps you avoid measuring errors. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 97 Input: Millimeters or degrees (depending on the encoder) Input field for entering the measured length (actual distance Actual length traversed) Input: millimeters or degrees (depending on the encoder) HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 98 Supporting point positions (P) Compensation values (D) Opens the menu for creating a new Table of supporting points Create table of supporting points Further information: "Create table of supporting points", Page 99 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 99 The start point defines the position starting from which the Start point compensation is applied to the axis Default value: 0.00000 Creates a new table of supporting points based on the entries Create HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 100 If you change the number or spacing of the supporting points manually If you import a file that contains deviating information on the number or spacing of the supporting points HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 101 Before you can configure the Nonlinear error compensation (NLEC), you first need to deactivate it. Settings ► Axes ► General settings ► Error compensation ► Nonlinear error compensation (NLEC) Use the ON/OFF slider to deactivate the Compensation function The table of supporting points is now released for editing HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 102 Enter the values, separated by tab stops as shown in the schema below The following specifications apply to import files: File names must not contain diacritics or special characters Use a point as decimal character HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 103 20.0003 -0.00010 39.9998 24.9981 39.9979 49.9999 40.0001 75.0004 40.0021 100.0019 40.0008 0.00003 59.9992 25.0000 60.0018 50.0001 60.0003 75.0020 59.9990 100.0001 60.0001 -0.00003 80.0021 24.9979 80.0004 50.0020 79.9991 75.0001 79.9985 100.0010 80.0002 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 104 Repeat this procedure for the second axis The number and spacing of the supporting points are written to the table of supporting points The existing table of supporting points is overwritten HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 105 Extended TXT schema: The file contains deviations from the theoretical nominal value The following specifications apply to import files: File names must not contain diacritics or special characters Use a point as decimal character HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 106 20.0003 -0.00010 39.9998 24.9981 39.9979 49.9999 40.0001 75.0004 40.0021 100.0019 40.0008 0.00003 59.9992 25.0000 60.0018 50.0001 60.0003 75.0020 59.9990 100.0001 60.0001 -0.00003 80.0021 24.9979 80.0004 50.0020 79.9991 75.0001 79.9985 100.0010 80.0002 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 107 Actual value of the second supporting point on the X supporting point on the Y axis axis The file contains an additional row with X and Y values for each supporting point. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 108 Station (5, 2) -0.00040 0.00030 Station (1, 3) -0.00010 -0.00020 Station (2, 3) -0.00190 -0.00210 Station (3, 3) -0.00010 0.00010 Station (4, 3) 0.00040 0.00210 Station (5, 3) 0.00190 0.00080 Station (1, 4) HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 109 Deviation of the second supporting point on the X and Y axes The file contains a Station (x, y) section for each supporting point, indicating the deviations on the X and Y axes. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 110 <?xml version="1.0" encoding="UTF-8"?> <configuration> <base id="Settings"> <group id="CellSize"> <element id="x">25</element> <element id="y">20</element> </group> <group id="General"> <element id="enabled">false</element> </group> <group id="GridSize"> <element id="x">5</element> <element id="y">5</element> </group> <group id="Level0"> <element id="Position" Angle="0" Z="0" Y="0" X="0"/> HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 111 <element id="3-3" Y="59.999000000000002" X="75.001999999999995"/> <element id="4-3" Y="60.000100000000003" X="100.0001"/> <element id="0-4" Y="80.002099999999999" X="-3.0000000000000001"/> <element id="3-4" Y="79.998500000000007" X="75.000100000000003"/> <element id="2-4" Y="79.999099999999999" X="50.002000000000002"/> <element id="4-4" Y="80.000200000000007" X="100.001"/> </group> </base> <base id="version" build="0" minor="4" major="1"/> </configuration> HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 112 Tap Close to close the wizard Values measured in the teach sequence are transferred as actual values to the table of supporting points After the teach sequence is complete, the Measure menu appears HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 113 The measured values (M) and nominal values (S) of the three spatial axes are displayed Enter the measured values of the reference standard (= nominal values) Activate Compensation with the ON/OFF slide switch Squareness error compensation is applied from the next measurement HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 114: Coupling Axes
Calculation with main axis and coupled axis Settings: +: The position values are added (principal axis + coupled axis) -: The position values are subtracted (principal axis – coupled axis) Default value: + HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 115: Reference Marks
Reference mark search Indicates whether the reference mark search was successful Reference mark search status Display: Successful Unsuccessful Indicates whether the reference mark search was canceled Stop of reference mark search Display: HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 116: Oem Area
Documentation: Adding the OEM documentation, e.g. service information Startup screen: Defining a startup screen with the OEM's company logo Screenshots: Configuring the unit for screenshots with the program Screen- shotClient HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 117: Adding Documentation
Delete clears the user-defined opening screen and restores the Delete startup screen default view When you save the user files, the OEM-specific opening screen is also saved and can be restored. Further information: "Back up user files", Page 120 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 118: Configuring The Unit For Screenshots
2 File path and file name 3 Language selection 4 Status messages ScreenshotClient is included in the standard installation of GAGE-CHEK 2000 Demo. For a detailed description, please refer to the GAGE-CHEK 2000 Demo User's Manual. https://www.heidenhain.com/service/downloads/software Select a category Select the product family Select the desired language Further information: "Demo software for the product", Page 9...
Page 119: Backing Up Data
Specify a name for the configuration data, e.g. "<yyyy-mm-dd>_config" Confirm the entry with RET Tap Save as Tap OK to confirm the successful backup of the configuration The configuration file was backed up HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 120: Back Up User Files
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message "The storage medium can be removed now." appears Disconnect the USB mass storage device HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 121: Setup
Setup...
Page 122: Overview
Setup or OEM user for the assigned password. If the password is no longer known, contact a HEIDENHAIN service agency. Confirm the entry with RET Tap Log in HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 123: Performing The Reference Mark Search After Startup
The language selected for the user is indicated by a national flag in the Language drop-down list Select the flag for the desired language from the Language drop-down list The user interface is displayed in the selected language HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 124: Changing The Password
Confirm entry with RET Enter the new password and repeat it Confirm entry with RET Tap OK Close the message with OK The new password is available the next time the user logs in HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 125: Single Steps For Setup
If the product is disconnected from the power source while it is on, the configuration data can be lost or corrupted. Back up the configuration data and keep the backup for recovery purposes HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 126: Setting The Date And Time
Unit for angular values Settings: Radian: Angles in radian (rad) Decimal degrees: Angles in degrees (°) with decimal places Deg-Min-Sec: Angles in degrees (°), minutes ['] and seconds ["] Default setting: Decimal degrees HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 127: Entering And Configuring Users
Decimal separator Settings: Point or Comma Default setting: Point 5.3.3 Entering and configuring users The following user types, which have different rights, are defined in the product's factory default settings: Setup Operator HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 128 Neither the user ID nor the password needs to be entered. The user can be removed by an OEM user or Setup user. Remove user account OEM and Setup-type users cannot be deleted. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 129: Adding The Operating Instructions
USB mass storage device to the product. The latest version can be downloaded from the download area at www.heidenhain.com. Settings ► Service ► Documentation Parameter Explanation Adding the Operating Instructions in the desired language Add Operating Instructions HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 130: Configuring The Network
Network address of the router connecting a network IPv6 standard gateway Primary server for mapping the IP address Preferred DNS server Optional server for mapping the IP address Alternative DNS server HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 131: Configuring The Network Drive
Kerberos V5 authentication and packet signing NTLM password hashing NTLM password hashing with signing NTLMv2 password hashing NTLMv2 password hashing with signing Default value: None Configuration of the Mount options Settings: Default value: nounix,noserverino HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 132: Configuring Operation With A Mouse Or Touchscreen
Tap RS-232 Tap X32 The following settings are sent through the RS-232 adapter, and can be adapted as needed for the receiver software: Baud rate Data bits Parity Stop bits Flow control HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 133 For this purpose, you can use the Standard and Steinwald data formats, or create your own data format (see "Creating your own data format", Page 137). HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 134 MyFormat1.xml or another format file you created by adding the axis names that you assigned. Further information: "Creating your own data format", Page 137 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 135: Figure 22: Example Of A Transfer For The X And Y Axes With The Active Minmax Function In The Data Format Standard
Algebraic sign (< 0, then minus sign) Digits before the decimal point Decimal point Digits after the decimal point Backwards movement of the cursor to the beginning of the line (Carriage return) Line feed HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 136: Figure 23: Example Of A Transfer For The X And Y Axes With The Active Minmax Function In The Data Format Steinwald
Digits before the decimal point Decimal point Digits after the decimal point Unit (in this example: millimeter) Backwards movement of the cursor to the beginning of the line (Carriage return) Line feed HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 137: Figure 24: Data Format Myformat1.Xml
1 Header 2 Name of the data format that appears in the Settings menu 3 General data format settings 4 Settings of the axes 5 Footer 6 End of the data format HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 138 (current) value receives the current time upon sending. The second (previous) value retains its original time stamp element "true" A page break is inserted after the time stamp newlineAfterTimestamp Only if attribute writeTimestamp="true" HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 139 Measured value: 43.67 digits="4" Measured value output: 0043.67 element "false" "true": Output a plus sign before the measured value positiveSign "false": Do not output a plus sign before the measured value HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 140: Network Protocols
Default setting: Not connected Assignment of the digital input in accordance with pin layout in Stop reference mark search order to stop the reference mark search Default setting: Not connected HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 141: Remote Access
Further information: "Switching functions", Page 140 Data transfer via RS-232 Both devices have equal rights in transmissions via the serial interface RS-232. The connection is permanent. Remote access Remote station GC 2000 e.g., computer HEIDENHAIN HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 142 Parameter Explanation Deleting all remote control commands Clear all user commands Resetting all remote control commands to default values Set all user commands to default values HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 143 Command to be transferred Reset user command to default Default value: startREF Stopping the reference mark search Stop reference mark search Command to be transferred Reset user command to default Default value: stopREF HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 144 Reset user command to default Default value: channelRange Indexes Possible indexes between 1 and 3 Reading out the selected unit (mm/inches) Units Command to be transferred Reset user command to default Default value: units HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 145 Reset user command to default Default value: displayLock You can unlock the screen only on the device itself. Shut down Command to be transferred Reset user command to default Default value: shutdown HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 146: Activating The Interface For Data Transfer
Activating the interface for Data transfer Settings ► Interfaces ► Data transfer Parameter Explanation Activation of the MQTT protocol MQTT Activation of the REST protocol REST Selection of the serial interface RS-232 Settings: None Default value: None HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 147 You must assign a digital input for the Trigger measured value output switching function. Further information: "Switching functions", Page 140 Settings: Standard Steinwald MyFormat1 (template for copying) Any data formats you have defined yourself Default value: Standard HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 148: Back Up Settings
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message "The storage medium can be removed now." appears Disconnect the USB mass storage device HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 149: Back Up User Files
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message "The storage medium can be removed now." appears Disconnect the USB mass storage device HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 150: File Management
File management...
Page 151: Overview
Tap File management in the main menu The file management user interface is displayed Figure 25: File management menu 1 List of available storage locations 2 List of folders in the selected storage location HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 152: File Types
The operating elements are displayed Tap Move to In the dialog box, select the folder to which you want to move the folder Tap Select The folder is moved HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 153 The operating elements are displayed Tap Copy to In the dialog box, select the folder to which you want to copy the file Tap Select The file is copied HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 154: Viewing And Opening Files
A preview image (only with PDF and image files) as well as information about the file are displayed Figure 26: File management menu with preview image and file information Tap View The file contents are displayed Tap Close to close the view HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 155: Exporting Files
To move the file, tap Move file In the dialog, select the storage location to which you want to save the file Tap Select The file is stored on the product HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 156 Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message "The storage medium can be removed now." appears Disconnect the USB mass storage device HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 157: Settings
Settings...
Page 158: Overview
Configuration of interfaces and network drives Interfaces Configuration of users User Configuration of connected encoders and error compensation Axes Configuration of software options, service functions and Service information Calling up Tap Settings in the main menu HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 159: General
Free working memory (RAM) Number of times the product was started up with the current Number of unit starts firmware Operating time of the product with the current firmware Operating time HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 160: Screen
Setting range: 0 ... 6 Default value: 3 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 161: Sounds
When you select a setting, the associated sound is played Settings: Standard, Guitar, Robot, Outer space, No sound Default setting: Standard 7.2.5 Printers Settings ► General ► Printers The current firmware of the units in this series does not support this function. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 162: Function Bar
Display of the operating instructions stored on the product Operating Instructions Default: no document; the document in the desired language can be added Further information: "Adding the Operating Instructions", Page 129 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 163: Sensors
Information for OEM and Setup users | Settings Sensors This chapter describes settings for configuring the sensors. Parameter Further information "Configuring a touch probe", Page 81 Touch probe HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 164: Interfaces
"Remote commands", Page 142 Remote commands 7.4.1 Settings ► Interfaces ► USB Parameter Explanation Automatic recognition of a USB mass storage device Automatically detect attached USB mass storage devices Settings: ON or OFF Default setting: ON HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 165: User
This user cannot be logged in automatically. Parameters Explanation Edit permission Name of the user – Name Default value: Setup – First name of the user First name Default value: – HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 166: Operator
On restart of the product: Automatic login of Auto login Operator, Setup, OEM the last logged-in user Settings: ON or OFF Default value: OFF Removal of the user account Remove user account Setup, OEM HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 167: Axes
"Configuring linear error compensation (LEC)", Page 97 Linear error compensation (LEC) "Configuring segmented linear error compensation (SLEC)", Segmented linear error compensation Page 98 (SLEC) "Create table of supporting points", Page 99 Create table of supporting points HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 168: Information
Shows the assignment of the digital inputs to the axes Assignment of the digital inputs to the axes With the Reset buttons, the assignments for the inputs and outputs can be reset. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 169: Service
OEM area Documentation (OEM service info) "Adding documentation", Page 117 "Adding a startup screen", Page 117 Startup screen "Adding the Operating Instructions", Page 129 Documentation "Activating Software options", Page 76 Software options HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 170: Firmware Information
Version number of the parameters for peripherals peripherals.xml Version number of the parameters for segmented linear error slec.xml compensation (SLEC) Version number of the parameters for linear error compensation lec.xml (LEC) HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 171 Version number of the runtime parameters runtime.xml Version number of the parameters of the serial interface serialPort.xml Version number of the user parameters users.xml Patch level of the golden image (GI) GI Patch Level HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 172: Servicing And Maintenance
Servicing and maintenance...
Page 173: Overview
To deactivate the cleaning mode, tap anywhere on the touchscreen An arrow appears at the bottom of the screen Drag the arrow up The screen is switched on and shows the user interface last displayed HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 174: Maintenance Plan
In order to be on the safe side, the current settings must be backed up if the unit’s firmware is going to be updated. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 175 The main application is launched If automatic user login is active, the user interface is displayed in the Measure menu If automatic user login is not active, the User login menu is displayed HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 176: Encoder Diagnostics
Based on this initial diagnostic option for encoders, you can initiate further actions for more detailed testing or repair. The PWT 101 or PWM 21 from HEIDENHAIN provides further inspection and testing capabilities. For more information, please refer to www.heidenhain.com.
Page 177 OFF: The graph is not frozen and is updated when the encoder is moved Default value: OFF The parameter is available only if another encoder with 1 V or 11 µA interface is connected. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 178: Diagnostics For Encoders With Endat Interface
The product displays the functional reserves in a bar graph: Color Range Evaluation Yellow 0 % ... 25 % Servicing/maintenance recommended; testing recommended (e.g., with PWT 101) Green 25 % ... 100% The encoder is within the specification HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 179: Restoring Files And Settings
The following sequence should be followed when restoring files and settings: Restore OEM-specific folders and files Restore user files Restoring settings An automatic restart of the product is performed only after the settings have been restored. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 180: Restore Oem-Specific Folders And Files
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message "The storage medium can be removed now." appears Disconnect the USB mass storage device HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 181: Restore User Files
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message "The storage medium can be removed now." appears Disconnect the USB mass storage device HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 182: Restoring Settings
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message "The storage medium can be removed now." appears Disconnect the USB mass storage device HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 183: Reset All Settings
Tap OK to confirm shutdown of the device The product is shut down All settings are reset and the user files are deleted To restart the product, switch it off and then back on HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 184: Removal And Disposal
Removal and disposal...
Page 185: Overview
Forward the product and the backup battery to recycling in accordance with the applicable local disposal regulations If you have any questions about the disposal of the product, please contact a HEIDENHAIN service agency HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 186: Specifications
Specifications...
Page 187: Overview
For devices with ID 1089181-01, 1089181-03, 1089182-01: EnDat 2.2: maximum current 300 mA For devices with ID 1089181-02, 1089181-03: TTL: maximum current 300 mA, max. input frequency 5 MHz Interpolation at 1 V 4096-fold HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 188 –20 °C to +70 °C Relative air humidity 10 % to 80 % RH, non-condensing Altitude ≤ 2000 m General information Directives EMC Directive 2014/30/EU Low Voltage Directive 2014/35/EU RoHS Directive 2011/65/EU Pollution degree HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 189: Product Dimensions And Mating Dimensions
With Multi-Pos holder: 1.85 kg 10.3 Product dimensions and mating dimensions All dimensions in the drawings are in millimeters. HEIDENHAIN 33.8 40.7±1 Figure 28: Housing dimensions for devices with ID 1089181-xx HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 190: Figure 29: Housing Dimensions For Devices With Id 1089182-Xx
AC 100 V ... 240 V 50 Hz ... 60 Hz (max. 38 W) 37 .5 15.5 X116 67 .5 Figure 30: Dimensions of the rear panel for devices with ID 1089181-xx HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 191: Product Dimensions With Single-Pos Stand
Figure 31: Housing dimensions of the rear panel for devices with ID 1089182-xx 10.3.1 Product dimensions with Single-Pos stand ISO 14581-M4x8 Md = 2.6 Nm 19.25 107±1 Figure 32: Product dimensions with Single-Pos stand HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 192: Product Dimensions With Duo-Pos Stand
Figure 33: Product dimensions with Duo-Pos stand 10.3.3 Product dimensions with Multi-Pos stand ISO 14581-M4x8 Md = 2.6 Nm Md = 15 Nm max. 15.25 18.75 Figure 34: Product dimensions with Multi-Pos stand HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 193: Product Dimensions With Multi-Pos Holder
Information for OEM and Setup users | Specifications 10.3.4 Product dimensions with Multi-Pos holder ISO 14581-M4x8 Md = 2.6 Nm Md = 15 Nm max. Figure 35: Product dimensions with Multi-Pos holder HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 195 Information for the Operator user...
Page 196 GAGE CHEK 2000 is used. A general description follows below. Make sure that you have read and understood the "Basic operation" chapter before carrying out the actions described below. Further information: "Basic operation", Page 19 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 197 (measured value output) ... causes of faults or malfunctions of the product 14 "What to do if ..." ✓ ✓ ✓ ... corrective actions for faults or malfunctions of the product HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 198 Diameter/Radius..........................216 Configuring the Diameter/Radius function..................216 Displaying the diameter..........................217 Relative measurement........................218 Configuring the Relative function......................218 Performing a relative measurement......................219 Mastering............................220 Configuring the Mastering function.......................220 9.1.1 Remote access..........................221 Mastering..............................222 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 199 What to do if ..........................240 14.1 Overview...............................241 14.2 Exporting logging files..........................241 14.3 System or power failure........................... 241 14.3.1 Restoring the firmware.......................242 14.3.2 Restoring settings........................242 14.4 Malfunctions............................... 242 14.4.1 Troubleshooting........................... 242 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 200: Preparing A Measurement
With the help of reference marks, the unit can assign axis positions of the encoder to the machine. If no reference marks for the encoder are provided by a defined coordinate system, you need to perform a reference mark search before you start measuring. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 201 Open in succession: Axes General settings Reference marks Tap Start The Reference symbol blinks Follow the instructions of the wizard The Reference symbol stops blinking upon successful completion of the reference mark search HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 202: Preset
To protect a preset entry from accidental changes or deletion, tap the Lock icon next to the preset entry The icon changes and the entry is locked Tap Close The Preset table dialog box is closed HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 203: Probing The Preset
In order to apply a measured position value as the new zero point, leave the input fields under Set position values empty Tap Confirm in the wizard The position is applied as preset HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 204: Deleting Presets
Further information: "Creating a preset table", Page 202 Tap Presets The Presets dialog box appears Tap the desired preset Tap Confirm The preset is set The selected preset is displayed in the function element HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 205: Remote Access
The position value is applied to the current position The entered position value is linked with the current position and overwrites the active preset in the preset table The active preset is applied as the new value HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 206: Probing The Preset
In order to apply a measured position value as the new zero point, leave the input fields under Set position values empty Tap Confirm in the wizard The position is applied as preset HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 207: Lengths And Angles
Move to the desired position or acquire measured values The result is provided You can send the measured values to a computer Further information: "Sending measured values to a computer", Page 237 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 208: Touch Probe
The display of the position is updated when the stylus is deflected You can send the measured values to a computer Further information: "Sending measured values to a computer", Page 237 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 209: Probing Functions
Determines the coordinate of the traversed axis Determining the circle center Determine the center point of a circular form (hole or cylinder) (four probing procedures) Determines the coordinates of both axes and the circle diameter HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 210: Measuring With Probing Functions
Further information: "Configuring a touch probe", Page 81 Further information: "Configuring probing functions", Page 209 Further information: "Configuring the axes", Page 81 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 211: Figure 38: Function Bar With The Function Elements For Probing Functions
When the Select preset function is activated, a dialog appears in which you can apply the position as the new preset When the MVO function is activated, the product transmits the measured values to the computer HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 212: Minimum, Maximum, And Range
0 is sent. The measured value output always transmits the last position values acquired. If you do not move an axis, the previously acquired values will be transferred. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 213: Remote Access
In the MinMax dialog box, swipe twice across the touchscreen from right to left Tap Reset all user commands to default values Tap the input field and enter your own command HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 214: Acquiring The Minimum, Maximum, And Range
To complete the capture processes, tap the green MinMax function element The MinMax function is deactivated The position display shows the current position of each axis You can send the measured values to a computer HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 215 Further information: "Sending measured values to a computer", Page 237 The last measured values remain in the product's buffer memory and can be transferred via measured value output, until you capture new measured values with the MinMax function. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 216: Diameter/Radius
In order to select axes, tap each diameter symbol Tap Close The selection is saved When you activate the D/R function, the product doubles the position value of the selected axes HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 217: Displaying The Diameter
For the axes whose position value is converted, the diameter symbol appears In order to display the radius, tap the D/R function element again This conversion is deactivated for all axes HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 218: Relative Measurement
Drag an empty function bar field to the left and into the workspace A dialog box for selecting the function element appears Tap the Relative function element Tap Close The Relative function element is now available HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 219: Performing A Relative Measurement
Perform the desired measurement In order to end the relative measurement, tap the Relative function element again The position display switches over to the standard view The preset table is enabled for editing HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 220: Mastering
Enter more information in the Comment input field as needed Select the check box of the desired axes Tap Apply in order to load the current values of the position display Enter values for the desired axes Tap Close HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 221: Remote Access
In the Mastering dialog box, swipe twice across the touchscreen from right to left Tap Reset all user commands to default values Tap the input field and enter your own command HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 222: Mastering
The Mastering function allows you to set saved position values in the position display. Tap Mastering Set each axis value individually Tap Apply all axes to set all of the saved values The current position values are overwritten with the saved values HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 223: Dial Gage
Figure 43: Example of an absolute Figure 44: Example of a difference measurement measurement 1 Nominal value (e.g., 10.000) 1 Nominal value (e.g., 0.000) 2 Actual value (e.g., 10.012) 2 Difference from nominal value: (e.g., 0.012) HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 224: Adding A Function Element
If you deactivate an activated axis with the slide switch, then the entered values are deleted. As soon as you reactivate the deactivated axis, the input fields are repopulated with default values. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 225: Entering Values
If you have selected relative value input, the entered value (positive and negative) will be transferred directly. Tap inside the desired input field Enter the desired value Confirm the entry with RET The entered value is applied HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 226: Activating The Trigger Signal Of An Individual Axis
In the Dial gage dialog box (General tab), swipe across the touchscreen from right to left Assign the digital input to the desired function More than one input is available depending on the product variant. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 227 In the Dial gage dialog box (General tab), swipe twice across the touchscreen from right to left Tap Reset all user commands to default values Tap the input field and enter your own command HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 228: Measuring With The Dial Gage
The measured value exceeds the warning limit but still lies within the tolerance limit. The measured value exceeds the tolerance limit. Opening the overview To open the overview: Tap the dial gage function element on the function bar The overview opens HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 229: Single View
To switch from the overview to the single view of an axis: Tap the desired single view, Swipe across the touchscreen from right to left until the desired single view appears The single view opens HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 230: Management Of Parts
Drag an empty function bar field to the left and into the workspace A dialog box for selecting the function element appears Tap the Part function element Tap Close The Part function element is now available HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 231: Configuring Selected Functions
Further information: "Configure the Dial gage function", Page 223 Further information: "Configuring the Mastering function", Page 220 Further information: "Configuring the MinMax function", Page 212 Further information: "Configuring the measured value output", Page 234 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 232 Tap Open The Open configuration dialog box appears Navigate to the folder in which the saved file is stored Tap the desired XMG file Tap Open The data will be imported HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 233: Working With Part Management
Tap the desired function The function is activated If you deactivate the Part function, then all of the active functions within the Part will also be deactivated. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 234: Sending Measured Values To A Computer
STEINWALD datentechnik GmbH to the product, the data interface is configured automatically and is ready immediately. The data format Steinwald is used for measured value output. The settings are not configurable. HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 235: Functions For Measured Value Output
Tap one of the following function elements: Manual output of measured values Touch-probe triggered output of measured values Continuous output of measured values Tap Close The function element is now available HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 236: Selecting Contents For The Data Transfer
Ethernet oder RS-232. Requirement: A connection has already been set up (e.g., GC/mvo) Further information: "Activating the interface for Data transfer", Page 146 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 237: Sending Measured Values To A Computer
Requirement: Measured value output is configured Further information: "Configuring the measured value output", Page 234 Sending measured values manually Conduct a measurement Tap Manual measured value output The measured values are sent to the computer once HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 238 In order to deactivate the function, tap the Continuous output of measured values function element again In addition, you can activate automatic data transfer individually for each probing function. Further information: "Configuring probing functions", Page 209 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 239: Starting Remote Access
Select the same port settings on the remote station as on the product Enter the remote access command Use the appropriate command (e.g., Send File) depending on the software to send the remote access command to the product HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 240: What To Do If
What to do if ...
Page 241: Overview
Further information: "Basic operation", Page 19 14.2 Exporting logging files After a malfunction of the device, the logging files can be useful for HEIDENHAIN during troubleshooting. For this purpose, you have to export the logging files directly after restarting the device.
Page 242: Restoring The Firmware
Information for the Operator user | What to do if ... 14.3.1 Restoring the firmware On a computer, create the folder "heidenhain" on a USB mass storage device (FAT32 format). In the "heidenhain" folder, create the folder "update" Copy the new firmware to the "update" folder Rename the firmware "recovery.dro"...
Page 243 Product does not respond Incorrect command Use the command Qualified to remote command to read out the personnel commands commands and compare them Reset all commands to the default values if necessary HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 244 GC/mvo via the remote control and not on the tab of the command remote control command transmitted for triggering the function HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 245 79, 126 Lissajous figure......176 deleting........154 decimal places....... 79, 126 exporting........155 Device importing........155 installing........61 Main menu........29 moving........153 Diagnostics Maintenance plan......174 opening........154 1 Vpp/11 µApp......176 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 246 66 Swiping........21 Touchscreen Power connector......71 Tapping........20 Configuring....... 132 Preset..........202 Moving functions on the function Operation........20 Remote access......205 bar............35 Preset table MQTT..........146 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 247 Main menu........29 Measure menu......30 Settings menu......33 Switch-off menu......34 User login menu......32 User login........25, 32 Wiring switching inputs and outputs..........66 Wizard..........41 Workspace customize........35 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 248 Figure 40: Measure menu with activated D/R function..................217 Figure 41: Measure menu with activated Relative function................219 Figure 42: Measure menu with open Mastering function..................222 Figure 43: Example of an absolute measurement....................223 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 249 Single view of the dial gage........................229 Figure 48: Example of active Part function with selected functions..............230 Figure 49: Measure menu with activated Part function..................233 Figure 50: Display of selected contents for Measured value output.............. 236 HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022...
Page 250 DR. JOHANNES HEIDENHAIN GmbH Dr.-Johannes-Heidenhain-Straße 5 83301 Traunreut, Germany  +49 8669 31-0  +49 8669 32-5061 E-mail: info@heidenhain.de Technical support  +49 8669 32-1000 Measuring systems  +49 8669 31-3104 E-mail: service.ms-support@heidenhain.de NC support  +49 8669 31-3101 E-mail: service.nc-support@heidenhain.de NC programming ...

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