CG Emotron VFXR46-250-CL Hardware Manual
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CG Emotron VFXR46-250-CL Hardware Manual

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Emotron AFE Drives
Slim-LC Liquid cooled drives
Hardware manual
English

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Summary of Contents for CG Emotron VFXR46-250-CL

  • Page 1 Emotron AFE Drives Slim-LC Liquid cooled drives Hardware manual English...

  • Page 3: Safety Instructions

    Safety Instructions Precautions to be taken with a Congratulations for choosing a product from CG Drives & Automation! connected motor Before you begin with installation, commissioning or If work must be carried out on a connected motor or on the...
  • Page 4 IT Mains supply The AC drives can be modified for an IT mains supply, (non-earthed neutral), please contact your supplier for details. Alarms Never disregard an alarm. Always check and remedy the cause of an alarm. CG Drives & Automation 01-7694-01r0...

  • Page 5: Table Of Contents

    Technical Data ..........33 Drive data ..............33 Power losses and flow ..........36 General electrical specifications......38 Dimensions and Weights........39 Derating ..............41 Environmental conditions........41 Water cooling............42 DC fuses for VSI units ..........44 CG Drives & Automation, 01-7694-01r0...
  • Page 6 CG Drives & Automation, 01-7694-01r0...

  • Page 7: Introduction

    Instruction manual / Ethernet - EtherCAT 01-3698-01 Ethernet - Profinet IO 1-port Ethernet - Profinet IO 2-port Ethernet - EtherNet/IP 2-port Option Safe Torque Off Safe Torque Off board OSTO – 100 option board 01-7513-11 CG Drives & Automation 01-7694-01r0 Introduction...

  • Page 8: Warranty

    By using the optional “Extended EMC” filter the AC drive fulfils requirements according to category C2. WARNING! In a domestic environment this product may cause radio interference, in which case it may be necessary to take adequate additional measures. Introduction CG Drives & Automation 01-7694-01r0...
  • Page 9 UL 840 Insulation coordination including clearances and creepage distances for electrical equipment. CNL (Canadian National Standards - Listed) complying with the requirements of CAN/CSA C22.2 No. 14-10 Industrial Control Equipment. Russian For all sizes. CG Drives & Automation 01-7694-01r0 Introduction...

  • Page 10: Dismantling And Scrapping

    CAUTION! equipment. By ensuring this product is disposed of correctly, Always consult CG Drives & Automation before connecting an Emotron AFR/AFG to a you will help prevent potentially negative consequences for standard VSI.

  • Page 11: 1.10 Ac Drive Types

    ). Other features are the possibility for reactive power compensation and boosted DC-link voltage. AFR/AFG AFR/AFG = AFE + LCL-filter FDUL/VFXR = AFR + VSI (FDU/VFX) FDUG/VFXG = AFG + VSI (FDU/VFX) Fig. 2 VSI with AFR/AFG. CG Drives & Automation 01-7694-01r0 Introduction...
  • Page 12 THD(I) below 5%. AFR offers standard AFE functionality such as: Active power control. Reactive power control. Low harmonic operation. AFR= AFE + LCL filter Fig. 3 Introduction CG Drives & Automation 01-7694-01r0...

  • Page 13: 1.11 Emotron Single Drive Cabinet Concept

    * For larger units, Q1 Main switch and K1 Main contact are replaced by Q1 Motorized circuit breaker. NOTE: For AFG/FDUG/VFXG, supply voltage measurement board (SVMB) is mandatory. It is mounted and connected internally to K2. CG Drives & Automation 01-7694-01r0 Introduction...

  • Page 14: 1.12 Emotron Afr/Afg Concept

    * For larger units, Q1 Main switch and K1 Main contact are replaced by Q1 Motorized circuit breaker. NOTE: For AFG/FDUG/VFXG, supply voltage measurement board (SVMB) is mandatory. It is mounted and connected internally to K2. Introduction CG Drives & Automation 01-7694-01r0...

  • Page 15: Mounting

    Permitted load (F) 45 ° 4 800 N (1080 lbf) 60 ° 6 400 N (1439 lbf) 90 ° 13 600N (3057 lbf) Note: Calculated load F as F [N] = m [kg] x 9.81. CG Drives & Automation 01-7694-01r0 Mounting...
  • Page 16 F1 = 7000 N F1 = 7000 N F2 = 7000 N F2 = 14000 N F3 = 7000 N Fig. 7 Enclosure combination with internal brackets. Fig. 8 Enclosure combination with internal brackets. Mounting CG Drives & Automation 01-7694-01r0...
  • Page 17 For the enclosure combination with internal baying brackets the following load capacities are supported: Max. 7000 N Max. 15000 N Max. 14000 N Max. 15000 N Max. 7000 N Fig. 10 Transport of enclosure combination with fork-lift truck. CG Drives & Automation 01-7694-01r0 Mounting...
  • Page 18 Mounting CG Drives & Automation 01-7694-01r0...

  • Page 19: Control Connection

    Control Connection Control board location Fig. 11 Control board location (example FDUL46-1710-CL (left side AFR, right side VSI) CG Drives & Automation 01-7694-01r0 Control Connection...

  • Page 20: Control Board

    13 14 15 16 17 18 19 20 21 41 42 43 Relay outputs AO1 AO2 DI4 DI5 DI6 DI7 DO1 DO2 DI8 31 32 33 51 52 -10V +24V +10V Fig. 12 Control board layout. Control Connection CG Drives & Automation 01-7694-01r0...

  • Page 21: Terminal Connections

    SELV voltage signals to the relay AnOut 1 Min speed to max speed terminals of this option board while AnOut 2 0 to max torque connecting all 230VAC signals to the control board relay terminals 31 - 52. CG Drives & Automation 01-7694-01r0 Control Connection...

  • Page 22: Configuration With Jumpers And Switches

    AnIn4 Current (default) NOTE: Scaling and offset of AnIn1 - AnIn4 can be configured using the software. NOTE: the 2 analogue outputs AnOut 1 and AnOut 2 can be configured using the software. Control Connection CG Drives & Automation 01-7694-01r0...
  • Page 23 It is important not to enable any additional termination apart from the two in each cable end as it will impose as an additional load for a transmitting transceiver and may cause malfunctioning. CG Drives & Automation 01-7694-01r0 Control Connection...

  • Page 24: Connection Example

    1 kΩ / ¼ W type potentiometer for best control linearity. *** Optional terminals X1: 78 - 79 for connection of Motor-PTC on frame sizes B, C and D. Fig. 13 Connection example. Control Connection CG Drives & Automation 01-7694-01r0...

  • Page 25: Installation

    Also refer to schematic set included with drive delivery. NOTE: See tightening torque in chapter 4.3.1. Motor connection Main supply Ground / earth connection connection bus bar Fig. 14 Typical cables connection in cabinet. CG Drives & Automation 01-7694-01r0 Installation...

  • Page 26: Cables

    Mains voltage used. Symmetrical three conductor cable with concentric protection (PE) wire or a four Motor conductor cable with compact low-impedance concentric shield for the voltage used. Control cable with low-impedance shield, Control screened. Installation CG Drives & Automation 01-7694-01r0...
  • Page 27 FDUL/VFXR46-2500-CL 2 x 1250 8 x bolt M12** 10/40 Nm 8 x bolt M12 10/40 Nm 8 x bolt M12 40 Nm * Tunnel clamp ** Bolt clamp *** For symmetrical EMC cable (3xPE) CG Drives & Automation 01-7694-01r0 Installation...
  • Page 28 2 x 1000 2 x 8xBolt M12 10/40 Nm 4 x 4x bolt M12 10/40 Nm 12 x bolt M12 40 Nm * Tunnel clamp ** Bolt clamp *** For symmetrical EMC cable (3xPE) Installation CG Drives & Automation 01-7694-01r0...
  • Page 29 2 x 1600 8 x bolt M12** 10/40 Nm 6 x bolt M12 40 Nm AFR69-3600-CL 4 x 1000 2x5 bolt M12** 10/40 Nm 6 x bolt M12 40 Nm * Tunnel clamp ** Bolt clamp CG Drives & Automation 01-7694-01r0 Installation...
  • Page 30 Installation CG Drives & Automation 01-7694-01r0...

  • Page 31: Water Cooling

    The liquid temperature is indirectly controlled with an internal temperature circuit of the AC drive. This will switch off the AC drive if the internal temperature becomes too high. Fig. 17 Typical cooling section. CG Drives & Automation 01-7694-01r0 Water cooling...

  • Page 32: Connection Without Cooling Section

    This will switch off the AC drive if the internal temperature becomes too high. Fig. 19 shows water connections without a cooling section. Water pipe connections (In/Out) are of type G1. Fig. 19 Water connections. Water cooling CG Drives & Automation 01-7694-01r0...

  • Page 33: Troubleshooting

    6.1.1 Technically qualified personnel Installation, commissioning, demounting, making measurements, etc., of or at the motor inverter may only be carried out by personnel technically qualified for the task. CG Drives & Automation 01-769401r0 Troubleshooting...

  • Page 34: Maintenance

    Maintenance The first year inspection includes the following tasks: • Disconnect the quick couplers and check for visible resi- due. Please report abnormalities to CG Drives & Auto- 6.2.1 Check of the liquid mation. In time the liquid can get contaminated by floating particles •...

  • Page 35: Technical Data

    FDUL/VFXR46-2200-CL 2640 2200 1250 1760 1000 FDUL/VFXR46-2500-CL 3000 2500 1350 2000 1120 * Available during limited time and as long as allowed by drive temperature. ** PEBB= Power Electronic Building Block (power module). CG Drives & Automation 01-7694-01r0 Technical Data...
  • Page 36 1120 AFR46-1770-CL 2124 1770 1200 1416 AFR46-2100-CL 2520 2100 1425 1680 1140 * Available during limited time and as long as allowed by drive temperature. ** PEBB= Power Electronic Building Block (power module). Technical Data CG Drives & Automation 01-7694-01r0...
  • Page 37 AFR69-2700-CL 3240 2700 3150 2160 2520 AFR69-3600-CL 4320 3600 4200 2880 3360 * Available during limited time and as long as allowed by drive temperature. ** PEBB= Power Electronic Building Block (power module). CG Drives & Automation 01-7694-01r0 Technical Data...

  • Page 38: Power Losses And Flow

    FDUL/VFXR46-1710-CL FDUL/VFXR46-2200-CL FDUL/VFXR46-2500-CL 7.2.2 FDUL/VFXR 690 V units Table 25 Losses in water Losses in air Water flow Model (kW) (kW) (l/min) FDUL/VFXR69-200-CL FDUL/VFXR69-250-CL FDUL/VFXR69-500-CL FDUL/VFXR69-750CL FDUL/VFXR69-1000-CL FDUL/VFXR69-1250-CL FDUL/VFXR69-1500-CL FDUL/VFXR69-2000-CL FDUL/VFXR69-3000-CL FDUL/VFXR69-4000-CL 2x70 Technical Data CG Drives & Automation 01-7694-01r0...
  • Page 39 AFR46-1050-CL AFR46-1400-CL 12,5 AFR46-1770-CL AFR46-2100-CL 7.2.4 AFR 690 V Table 27 Losses in water Losses in air Water flow Model (kW) (kW) (l/min) AFR69-175-CL AFR69-233-CL AFR69-466-CL AFR69-700-CL AFR69-900-CL AFR69-1400-CL AFR69-1800-CL AFR69-2100-CL AFR69-2700-CL AFR69-3600-CL CG Drives & Automation 01-7694-01r0 Technical Data...

  • Page 40: General Electrical Specifications

    -10VDC - 10 V @10 mA +24VDC +24 V Short-circuit current +100 mA max (together with Digital Outputs) Standby supply Standby supply input voltage for control unit. 24 VDC ±10% (max 1A consumption) Technical Data CG Drives & Automation 01-7694-01r0...

  • Page 41: Dimensions And Weights

    2973 / +480 (6554 / +1058) 3966 / +2 x 480 FDUL/VFXR69-4000-CL 7200 8800 (8743 / +2 x 1058) Cabinets complete with incoming breaker / contactor, LCL-filter, EMC-filter and inverters. Cabinet H=2200mm / D=600mm CG Drives & Automation 01-7694-01r0 Technical Data...
  • Page 42 5600 2774 / +350 (6116 /+772) NOTE: A connection cabinet is needed if for example a battery system is connected to the DC busbars at the top of the cabinet. Contact the supplier. Technical Data CG Drives & Automation 01-7694-01r0...

  • Page 43: Derating

    WARNING! If the device is stored for more than two years, the DC link capacitor of the devices must be reformed during commissioning. The reforming procedure is described in manual “Capacitor reforming unit”. CG Drives & Automation 01-7694-01r0 Technical Data...

  • Page 44: Water Cooling

    Cooling section 12 kW 2200x400x600 2200x400x600 Cooling section 24 kW 2200x400x600 2200x600x600 Cooling section 30 kW 2200x400x600 2200x600x600 Cooling section 48 kW 2200x600x600 2200x600x600 Cooling section 55kW 2200x800x600 2200x1000x600 Cooling section 70kW 2200x800x600 2200x1000x600 Technical Data CG Drives & Automation 01-7694-01r0...
  • Page 45 (open / closed), advice is to check supplier of glycol for the exact values. Typical use water/antifreeze mixture of 70 % water and 30 % glycol. CG Drives & Automation 01-7694-01r0 Technical Data...

  • Page 46: Dc Fuses For Vsi Units

    170M4815 FDU/VFX48-146, 175 170M4815 FDU/VFX48-205, 244 170M4821 FDU/VFX48-210, 250 170M4821 PEBB48-175/VSI 170M4815 PEBB48-250/VSI 170M4821 FDU/VFX69-090 170M4813 FDU/VFX69-109 170M4813 FDU/VFX69-146 170M4815 FDU/VFX69-175 170M4815 FDU/VFX69-200 170M4821 PEBB48-295/VSI A070UD32KI630* PEBB48-365/VSI A070UD32KI630* PEBB69-200/VSI 170M4821 * Mersen type Technical Data CG Drives & Automation 01-7694-01r0...
  • Page 48 CG Drives & Automation Sweden AB Mörsaregatan 12 Box 222 25 SE-250 24 Helsingborg Sweden T +46 42 16 99 00 F +46 42 16 99 49 www.emotron.com/www.cgglobal.com...

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