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YL-3600-H
Installation & Operation
Manual
1

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Summary of Contents for HiGH-LiFT YL-3600-H

  • Page 1 YL-3600-H Installation & Operation Manual...
  • Page 2 Special Note ▲ Shipping process caused damage to the equipment by the purchaser claims to the carrier unit. ▲ Design and manufacturing, taking into account the safety performance. However, proper training and careful operation can also increase security. Not reading the manual, shall not operator repair the device.
  • Page 3 Table of Contents 1. Equipment performance 2. The basic parameters 3. Equipment Dimensions 4. The installation of equipment 5. Equipment debugging 6. Equipment maintenance and inspection 7. Parts of the device exploded view and schedule 8. Hydraulic system equipment and electrical component 9 .
  • Page 4 Equipment performance ● Set inspection, maintenance, parking as a whole, and beautiful appearance. ● Hydraulic cylinders drive, rope drive, quiet working environment. ● Mechanical safety lock, can any of the top job at the desired height, safe and reliable. ● The levelness of concrete slab in the locked position can be adjusted to meet the needs of the precise wheel alignment.
  • Page 5 The device dimensions of machine Check the FIG 1 The installation of equipment The first step: site selection Before installing the new lift, pay attention to the following matters: (1) The location of the lift, according to the design and planning of the entire plan requirements, as far as possible, place the dimension there is sufficient space.
  • Page 6 the runway to runway decreased to the lowest point, adjusting the tension of the wire rope, the four unanimously. Step 8: Adjust the position between the column components and beams . Requirements the slide board closest to column. Iron inserts to adjust the vertical column and the ground plane.
  • Page 7 The debugging ☞ Hydraulic station to fill the tank pressurized oil N32 or N46 ☞ To move the start button, so that the runway frame rise, removal of the support frame. Special attention to the first jog observe whether rope in the embrace of a round tank, location to be correct.
  • Page 8 Special attention ▲ Vehicles parked on the runway braking and tire wedge. ▲ Lifting and lowering vehicles, pay attention to people and things around to keep their distance and not close to the lift. ▲ Maintenance man to enter the work area, check the runway should be properly locked in the column lift.
  • Page 9 Maintenance and inspection notes Routine maintenance and inspection 1. Work location of an operation to check the safety lock 2. Check safety lock and unlock the lift bar and padlock 3. Check hydraulic fittings, hose leaks 4. Check the wire rope connections - is bent, broken, loose. 5.
  • Page 10 Parts of the device exploded view and schedule (In millimeters) Figure 1...
  • Page 11 Figure 2...
  • Page 12 Figure 3...
  • Page 13 Figure 4...
  • Page 14 Figure 5...
  • Page 15 Figure 6...
  • Page 16 Figure 7...
  • Page 17 Figure 8...
  • Page 18 Lift part list Name Remark Main runway Subsidiary runway Beam Main column Subsidiary column Column top cover assembly Each 2 Bilateral symmetry Nut M18 Flat gasket 18 Insurance piece Hexagonal head bolt M12*30 Flat gasket 12 Spring washer Nut M12 Axle of wheelset pin R pin Wheelset...
  • Page 19 Beam pulley Flat gasket 4 Pulley stop collar Set screw M8*15 Nipple safety bar Flat gasket 20 Self-lock nut M8 Manual safety hook Each 2 Bilateral symmetry Torsional spring spacer Torsional spring Stop falling safety hook Insurance limit wheel Insurance limit wheel pin Cross head screw M6*15 Spring washer 6 Flat gasket 6...
  • Page 20 Oil tube L=660mm explosion-proof valve Big angle coupling multiplying wheel Pull plate supporting Sunk screw M6*20 Oil cylinder plastic gasket Flat gasket 6 Spring washer 6 Nut 6 Hexagonal head bolt M8*16 Spring washer 8 Flat gasket 8 silencer Plastic plate Hexagonal head bolt M8*16 Spring washer 8 Flat gasket 8...
  • Page 21 HYDRAULIC SYSTEM, ELECTRIC COMPONENT AND WIRING DIAGRAM 1.Power unit out-looking explosion figure 2.Hydraulic system of equipment a.Hydraulic schematic diagram b.Hydraulic components list c.Hydraulic system working principle d. Electric schematic diagram...
  • Page 22 Power unit out-looking explosion figure...
  • Page 23 Name. Motor valve element Tank Down-regulating valve Choke plug Oil-out Oil-out Hand valve Sheet gasket Choke plug M5X40 hexagon screw Φ5 Flat gasket Φ5 Spring washer M6X20 hexagon screw Φ6 Flat gasket Φ6 Spring washer...
  • Page 24 2.Hydraulic system a.Hydraulic principle b.Parts list Cylinder Hand valve One-way valve Falling throttle valve Oil pump Flood valve Tank Filter Optional 3PH Motor ,2.2Kw 24V,50H Name Model Standard Remark...
  • Page 25 c. The hydraulic system works as follows: When pressing the start button on the hydraulic station , the motor starter to drive the pump suction pressure from the tank and oil is carried into the serial A9 fuel tank, so that the piston rod to move.
  • Page 26 D. Electrical schematic diagram (240V Single-phase motor) (415V three-phase optional) (* Installation sure to follow the schematic wiring to ensure reliable the ground at the ground, the input power leakage, over-current protection switch must be set) button LXW5-11M/L AC contactor CJX1-6.3/01-240V Name Model...
  • Page 27 Trouble shooting Symptom Eliminating methods ● check the power supply has power A motor does not turn ● Check the motor connection box wiring is loose ● One-phase electric rotating in the wrong motor rotation position of pressure oil direction, swap in which two into line. ●...
  • Page 28 Standard part packing list Part name Name Remark M18×100 Contact beam and runway hexagon 8set with nut, double flat screw gasket, spring washer M8×20 Connect power unit with hexagon 4set nut, double flat screw gasket, spring washer Standard part M8×30 For beam safety bar with hexagon 4set...
  • Page 29 parts list Wearing Model Name Pulley Beam safety limit wheel L=11690mm Wire rope L=10250mm Wire rope L=6185mm Wire rope L=7610mm Wire rope Nylon slider...