HiGH-LiFT YL130 User Manual

Portable mid-rise lift 3,000kg capacity

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MODEL: YL130
PORTABLE MID-RISE LIFT
3,000Kg CAPACITY
requirements for installation and service
of automotive lifts before installing lift.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS
MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE
INJURY OR DEATH.
Reference ANSI/ALI ALIOM safety
1

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Summary of Contents for HiGH-LiFT YL130

  • Page 1 MODEL: YL130 PORTABLE MID-RISE LIFT 3,000Kg CAPACITY Reference ANSI/ALI ALIOM safety requirements for installation and service of automotive lifts before installing lift. PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
  • Page 2: Important Notice

    IMPORTANT NOTICE 1. Read this manual thoroughly before installing, operating, or maintaining this lift. 2. This lift is designed for indoor use only and should not be installed in a pit or depression. 3. The floor on which the lift is to be installed must be 4" (101mm) minimum thickness concrete, with a minimum compressive strength of 3000 psi (20 MPa) and reinforced with steel bar.
  • Page 3 READ THESE SAFETY INSTRUCTIONS ENTIRELY Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures. Never attempt to lift components without proper lifting tools such as a forklift or crane. Stay clear of any moving parts that can fall and cause injury.
  • Page 4: Owner / Employer Responsibilities

    22. USE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is approved by the manufacturer. 23. DO NOT override self-closing lift controls. 24. REMAIN CLEAR of lift when raising or lowering vehicle. 25. CLEAR AREA if vehicle is in danger of falling. 26.
  • Page 5 • Shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer’s instructions and regional requirements. The Employer Shall ensure that lift inspectors are qualified and that they are adequately trained in the inspection of the lift. •...
  • Page 6: Installer / Operator Protective Equipment

    Please read entire manual prior to installation. Do not operate this machine until you read and understand all the dangers, warnings and cautions in this manual. For additional copies or further information, contact: HighLift™ 42 Gregory Street West Lake Gardens Victoria 3355 INSTALLER / OPERATOR PROTECTIVE EQUIPMENT Personal protective equipment helps makes installation and operation safer, however, it does not take the place of safe operating practices.
  • Page 7 5905654 POWER UNIT STAND ASSEMBLY ITEM No. PART NUMBER DESCRIPTION 5601535 BOTTOM PLATE WELDMENT, STAND 5601474 M6K HOSE STORAGE BOX WELDMENT 5755171 MAXJAX STAND HANDLE 5737162 STAND SUPPORT PLATE 5215970 HAND CART WHEEL ASSEMBLY 5715041 Ø25 VINYL GRIP 5716056 VINYL CAP, Ø22 I.D E RING Ø1/2”...
  • Page 8 5545200 WASHER M10 X Ø18 SL 5530377 HHB M8 X 1.25 X 55 5550077 FTG -06 NPTF X -06 NPTF, HEX NIPPLE 5550076 FTG 45° ELB -06 NPTF X -06 NPTF 5535001 NUT M8 X 1.25 ML 5550014 FTG NPL -06 NPT F X 3/8 QUICK CONNECTOR COUPLER MALE; NON SPILL DESIGN 5550209 FTG -04 NPTF X -06 NPTF, STRAIGHT EXPANDER...
  • Page 9 MAXJAX PARTS BOX...
  • Page 10: Installation Instructions

    INSTALLATION INSTRUCTIONS TOOLS REQUIRED • • Rotary Hammer Drill or Similar Hex Key / Metric Allen Wrench Set • • Large Crescent Wrench 7/8" (22mm) Masonry Bit • • Large Phillips Screwdriver Hammer • • Chalk Line 4 Foot Level (1.5 M) •...
  • Page 11 onto each column. Turn the columns over and lay them down with the open side up. Slide the lift head (P/N 5535001) to the top of the post. Remove the cylinder from the post. (See figure 1) 2. Remove the 6mm allen bolt and install the Fig.
  • Page 12 NOTE:...
  • Page 13: Step 5 Site Layout

    STEP 5 SITE LAYOUT 1. Determine the location of where the lift will be installed based on the size of vehicles servicing. The dimensions shown below are rough guidelines. "Dry-fit" the vehicles intended to be serviced in the bay by referring to the ALI Lifting Point Guide for appropriate lift points before finalizing the column spacing.
  • Page 14: Step 6 Installation Of Power Drop Anchors

    Chalk Line STEP 6 INSTALLATION OF POWER DROP ANCHORS 1. Before proceeding, double check location and measurements, make Fig. 10 certain that the base plates of each column are aligned with the chalk lines. The concrete must be minimum of 4" (101mm) thick with a minimum compressive strength of 3000 psi (20 MPa).
  • Page 15 from the threads. NOTE : Always wear safety glasses. Follow drill manufacturer’s inst - ructions. Use only solid carbide-tipped drill bits meeting ANSI B212.15 diameter standards. Fig. 14 Fig. 13 Fig. 12 7. Install both columns with bolts and washers to anchors, check plumb and measurements as shown below. 8.
  • Page 16: Step 7 Connecting Hydraulic Lines

    STEP 7 CONNECTING HYDRAULIC LINES 1. Thread one end of the 3/8 NPT hose fittings into one of the top ports of the Flow Divider. Do this with both hoses. ( See figure 16) 3 /8 NPTF Hose Fig. 16 Install the Female Quick Disconnect fittings to the opposite end of Fittings Female Quick...
  • Page 17: Step 8 Hydraulic Power Unit Set Up

    STEP 8 HYDRAULIC POWER UNIT SET UP 1. Fill the power unit reservoir with 7 quarts (6.6 L) of AW-32 hydraulic oil or Dexron III or VI automatic transmission fluid. Make sure the funnel used to fill the power unit is clean. After bleeding the cylinders, check the oil level to see if additional oil is needed to ensure the reservoir is full.
  • Page 18: Step 10 Installing The Safety Release Latch

    4. Tighten the Gear Ring Bolts. Fig. 22 5. Verify the operation of the arm gear stops by pulling up on the key ring of the arm gear stops. Pivot the arms back and forth and test the operation of the arm gear stops in various positions.
  • Page 19: Step 12 Lift Start Up / Final Adjustments

    DO NOT use lift if an unlevel lifting condition occurs at the arm pad locations that is greater than 3.5" (89mm). If an unbalanced condition occurs, follow the bleeding instructions shown on this page or consult Technical Support. The lift must be re-leveled, shimmed and bled each time the lift is reinstalled.
  • Page 20: Step 13 Lift Operation

    ARE FULLY ENGAGED AND THE LIFT IS IF ONE OF THE LOCKS INADVERTENTLY LOCKS LOWERED ONTO THE SAFETY LOCKS, REFER UPON DESCENT THE VEHICLE MAY DISMOUNT TO OPERATION MANUAL FOR PROPER SAFETY CAUSING PERSONAL INJURY OR DEATH. LOCK PROCEDURES AND/OR FURTHER INSTRUTIONS. •...
  • Page 21: Weekly Maintenance

    1. Centre the vehicle between columns. Adjust vehicle front-to-back so the centre of gravity falls in the middle of the columns. 2. Position lift contact pads at manufacturers recommended lifting points. 3. Before raising vehicle, be sure all personnel are clear of the lift and surrounding area.
  • Page 22: Troubleshooting Guide

    Before removing cylinder hoses, always ensure that the hydraulic pressure has been relieved from the system by depressing the lowering valve until the lift is fully lowered or the raised load is fully settled onto the safety lock blocks. Never connect or disconnect hoses with the lift in an elevated position. Do not perform any maintenance or installation of any components without first ensuring that electrical power has been disconnected at the source or panel and cannot be re-energized until all maintenance and/or installation procedures are completed.
  • Page 23: Motor Will Not Run

    LIFT WILL NOT RAISE (BUT MOTOR RUNS) POSSIBLE CAUSE 1. Air in oil, (1,2,6,10) 2. Cylinder / lift head binding, (7) 3. Cylinder leaks internally, (7) 4. Motor runs backward under pressure, (9) 5. Lowering valve leaks, (3,4,8,9) 6. Motor runs backwards, (5,11,9) 7.
  • Page 24 8. Replace fuse accessible from outside motor junction box with a 1A or less rated equivalent. Do not replace with power unit plugged in/energized. LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1. Flow divider is installed upside down, (1) 2.
  • Page 25 11. Inlet screen clogged. Clean inlet screen or replace. 12. Check wall outlet voltage and wiring. Make sure unit and wall outlet is wired properly. LOAD IS UNEVEN POSSIBLE CAUSE Air in oil (3,1,2) Cylinder / lift head binding (4) Cylinder leaks internally (4) Vehicle is not cantered properly or level (5) Flow divider is faulty (4)
  • Page 27 Safety 1 . Install the Safety Latch Release on the Safety Weldment Pin. Latch 2 . Slide the Retaining Ring on to the Safety Weldment Pin. Release . Slide the Safety Release Assembly onto the Safety Safety Weldment Release Plate on the Post. .
  • Page 28 844-629-5291...
  • Page 29 MAINTENANCE / INSPECTION RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...

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