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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Die Set 2063531-2
Die Assembly
2063531-2
INTRODUCTION
SDE-SA Hand Crimping Tool Assembly 2063531-1 consists of SDE-SA Frame Assembly 9-1478240-0 and die
set assembly 2063531-2 (see Figure 1). The tool is used to crimp MCP 2.8K Contact system. Refer to
Application Specification
NOTE
Read these instructions thoroughly before using the hand tool.
NOTE
Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures and illustrations are for reference only
and are not drawn to scale.
Reasons for reissue of this instruction sheet are provided in Section 10, REVISION SUMMARY.
DESCRIPTION
The tool frame features two jaws, a handle, ratchet adjustment wheel, and an emergency ratchet release. The
die set consists of an indenter (upper die) and an anvil (lower die). The upper die consists of a wire crimper and
an insulation crimper, these components are held together by two spring pins and should not be separated.
The lower die consists of a wire anvil and an insulation anvil, these components are held together by two spring
pins and should not be separated. The tool frame holds a die assembly with four crimping chambers (see
Figure 1). Die retaining screws are used to secure the dies in the tool frame.
© 2017 TE Connectivity Ltd. family of companies.
All Rights Reserved.
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
SDE-SA Hand Tool Assembly;
PN 2063531-1, and Die Assembly
PN 2063531-2
Contacts
Wire Size (mm
1241397-[ ]
0.50 – 1.0
1241395-[ ]
0.20 – 0.35
1241393-[ ]
114-18387
for contact application.
PRODUCT INFORMATION 1-800-522-6752
2
)
Insulation Diameter
2.70 – 3.00
2.50
2.20 – 2.40
1.50
1.40 – 2.10
1.15 – 1.40
Figure 1
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
408-35024
12 APR 17 Rev A
Strip Length
4.5 ±0.3
4.0 ±0.3
3.7 ±0.3
1 of 6
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Summary of Contents for TE Connectivity SDE-SA
- Page 1 1 of 6 All Rights Reserved. For latest revision and Regional Customer Service, visit our website at www.te.com. *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
- Page 2 408-35024 The tool features a ratchet and an adjustment wheel with a range of settings. The ratchet ensures that the tool has completed the cycle and will not release until the handles have been FULLY closed, unless the emergency ratchet release is rotated to manually release the ratchet. The adjustment wheel controls the amount of handle pressure exerted on the dies during the crimping procedure.
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Page 3: Crimping Procedure
408-35024 Figure 2 5. Move the contact support as required to eliminate the bending of the contact. 6. Tighten the nut and close the handles until the ratchet releases. 7. Remove and inspect the contact. 8. Make another sample crimp. If the contact is straight, tighten the contact support screw. If the contact is still being bent during crimping, repeat the adjustment procedure. - Page 4 Crimp height inspection is performed through the use of a micrometer with a modified anvil, commonly referred to as a crimp-height comparator. TE Connectivity does not manufacture or market crimp height comparators. Detailed information on obtaining and using crimp-height comparators can be found in Instruction Sheet 408- 7424.
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Page 5: Maintenance And Inspection
REPLACEMENT Order replacement parts through your TE Representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to: CUSTOMER SERVICE (038-035) TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 REVISION SUMMARY Initial release... - Page 6 408-35024 Die Set 2063531-2 Can be Used in the Tools Shown Below: Battery Tool (Pin Die) 2217481-1 and -2 Customer Manual 409-32032 Figure 5 6 of 6 Rev A...
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