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CLASSIC LIFT CL6800C Installation And Service Manual

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TWO-POST LIFT
MODEL: CL6800C

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Summary of Contents for CLASSIC LIFT CL6800C

  • Page 1 Original TWO-POST LIFT MODEL: CL6800C...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ..........1 Installation Requirement ...............3 Steps of Installation ..............5 Exploded View ................25 Test Run ..................34 Operation Instruction ..............36 Maintenance ................37 Trouble Shooting .................38 Scarping of equipment..............38...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS CLEAR-FLOOR DIRECT-DRIVED MODEL FEATURES Model CL6800C (See Fig. 1) · Direct-drived design, minimize the lift wear parts and breakdown ratio · Dual hydraulic cylinders are designed and manufactured according to high standard, utilizing imported seals ·...
  • Page 4 Arm Swings View 2787mm 109 3/4” 3829mm 150 3/4” Fig. 2...

  • Page 5: Installation Requirement

    II. INSTALLATION REQUIREMENT TOOLS REQUIRED Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Lock Wrench Wrench set  ＃ ＃ ＃ ＃ ＃...
  • Page 6 B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C. The equipment should be unload and transfer by forklift. Fig.4 D. SPECIFICATIONS OF CONCRETE (See Fig. 5) Specifications of concrete must be adhered to the specification as following.

  • Page 7: Steps Of Installation

    III. INSTALLATION STEPS A. Location of installation Check and ensure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Use a carpenter’s chalk line to establish installation layout of baseplate (See Fig. 6) Chalk a line 3829mm Fig.
  • Page 8 3. Take out 2pcs outer column, then place the inner column to the installation location . (See Fig. 9). Fig. 9 4. Lift the upper column with a fork lift or hoist, loosen the bolts of the upper package stand, take out the parts in the inner column (See Fig.
  • Page 9 6. Move aside the parts and check the parts according to the shipment parts list (See Fig. 12, Fig. 13) Parts box list(103) Fig. 12 Fig. 13 eck the parts of the parts bag 1 according to parts bag list (See Fig.
  • Page 10 Install parts of extension columns (See Fig. 16). Fig. 16 E. Confirm the installation location and install hydraulic cylinder Lay down two columns on the installation site parallelly, position the power-side column according to actual installation site. Usually, it is suggested to install power-side column on the right side of vehi driven-in.
  • Page 11 F. Install columns This lift is designed with 2-Section columns. Adjustable height according to the ceiling height and connecting the inner and outer columns. If the ceiling height is over 5035mm, it can be installed in a high setting; if the ceiling height between 4430mm-5035mm, it can be installed in the low setting;...
  • Page 12 G. Install anchor bolts. Position the columns on the installation layout. Check the columns verticality with level bar, and adjusting with the shim if the columns are not vertical. Do not tighten the anchor bolts at this time. (See Fig.20) Width between columns: 3137mm Adjusting with...
  • Page 13 H. Install overhead top beam 1. With help of the hook of top beam, put one side of top beam on top of the extension column and connecting the top beam to extension column by bolts, tighten the bolts. Then assemble the connecting bracket (See Fig.
  • Page 14 2. Assemble overhead top beam, tighten the columns anchor bolts (See Fig. 22) Tighten the anchor bolts with ratchet spanner with socket Fig. 22 Note: Torque of Anchors is 150N.m.
  • Page 15 I. Installing the limit switch control bar and limit switch (See Fig. 23、Fig. 24). A. Fix the control bar to the support bracket. Fix the control bar support bracket with Hex bolt → Power-side M10*20, self-locking nut → and washer Off-side Control fixing...
  • Page 16 2. Tighten limit switch .Fix the limit switch on control bar support bracket of the power-side as the photo. The wire pass through the top beam and connected to the AC contactor of power unit. Limit switch Fig. 25 J. Install safety device (See Fig.
  • Page 17 K. Install cables Raise both two carriages to the same level of lock. 1. High setting cable connection. 1.1 Take out the carriages plastic cover, cable pass through from the bottom of the carriages and be pulled out from the open of carriages, then screw the two cable nuts (See Fig.
  • Page 18 1.2 Connecting cable for high setting (See Fig. 29) High setting Cable 2 Cable 1 Cable 1 Fig. 29...
  • Page 19 2. Low setting cable connection. (See Fig. 30) Low Setting Cable 2 Cable 1 Cable 2 Fig. 30...
  • Page 20 L. Install power unit (See Fig. 31) Right outlet port Left outlet port Iron Plug B. Install power unit 90° fitting. A. Remove Iron Plug in the right side. Red Plug D. Install the iron plug from step A to C.
  • Page 21 M. Install oil hose (See Fig. 32) (48, 49 Only for high setting) Oil hose connecting view Oil hose and wire pass the support Oil hose pass through bracket the wire tube on top beam Oil hose connected with 90 fitting Connect the oil hose and cylinder Fig.
  • Page 22 N.Install safety cable. (See Fig. 33) Install safety cable from off-side safety assy. to power-side safety assy., pass through the top beam. Safety cable Safety cable pass through small pulley bracket Install safety cable from off-side safety device. Safety cable is connected with the power-side safety device.
  • Page 23 O. Install wire protective cover (See Fig. 34) M6*35 bolt 1.Tighten M6*40 Cup Head Bolt slightly 2.Install wire protective cover, then tighten the cup head bolt. Install wire protective cover to fix the oil hose Fig. 34...
  • Page 24 P. Install lifting arms and adjust the moon gears 1. Install the lifting arms (See Fig. 35). 2. Lowing the carriages down to the lowest position, then use the socket head wrench to loosen the socket bolt (See Fig. 36). 3.
  • Page 25 R. Install electrical system Connect the power source on the data plate of Power Unit. Note: 1. For the safety of operators, the power wiring must contact the floor well. 2. Pay attention to the direction of rotations when using three phase motors. Single phase motor.
  • Page 26 Three phase motor 1. Circuit diagram (See Fig. 41) Limit switch Control button Fig.42 2. Connection step (See Fig.43) a. The power supply wires(L1, L2, L3) are connected with terminals of AC contactor marked L1, L2, L3 respectively. b. Remove the jumper wire which connect with terminal 4# of switch button and terminal A2# of AC contactor.

  • Page 27: Exploded View

    IV. EXPLODED VIEW Fig. 44...
  • Page 28 PARTS LIST FOR MODEL CL6800C Item Part# Description NOTE 11217466 Power-side column 81513003 Power unit 220V/50Hz/1 Phase 81513004 Power unit 380V/50Hz/3 Phase 10209003 Hex Bolt M8*25 10209033 Washer φ8 10217002 Hex Nut M8 11217405 Power-side safety cover 11217005 Plastic ball M10...
  • Page 29 Item Part# Description Qty. Note 11217031 Off-side cam Lock 10217032 Cable lock hold 10217033 Self locking Nut 10620079 Straight fitting (Only for high setting) 1002185001-01 Oil hose assy. (Only for high setting) 11217029 Small Pulley Bracket 10217066 Hex Bolt M6*15 11217467 Off-side Column 11209051B...
  • Page 30 Item Part# Description Qty. Note 10206156 Tool tray 11206154 Rear guard bar 10201002 Hex bolt M8*16 10209034 Lock Washer φ8 10209033 Washer φ8 10217114A Rubber pad assy. 10420138 Socket bolt M6*16 10209134 Rubber Pad 11680030B Rubber Pad Frame 10217052D Lifting Arm Assy. Extend Straight Fitting(J0076) 1102186001 1/4JIC(M)*3/8NPT(M)
  • Page 31 1. Lifting Arm Exploded View (10217052D) Fig. Item Part# Description Qty. Note 1102163005 Socket bolt M12*48 Lock washer φ12 10420026 Washer φ12 10206006 1102163001 Moon gear 11217122 Outer rear arm 10201149 Flat head screw M8*12 11217123A Inner arm...
  • Page 32 2. Cylinders Exploded View (10217056B) Fig. Item Part# Description Qty. Note 67-1 10209069 O-Ring 67-2 10209070 Bleeding Plug 67-3 10201029 Support Ring 67-4 10201030 Y-Ring 67-5 10201031 O-Ring 67-6 11217074A Piston 67-7 10217075 O-Ring 67-8 11217089 Piston rod 67-9 11217077 Piston rod fitting 67-10 10217078...
  • Page 33 3. Manual power unit Explode View (81513003/81513004) 220V/50Hz, Single Phase 380V/50Hz, 3 Phase Fig.
  • Page 34 Parts For Manual Power Unit 220V/50Hz/Single phase (81513003) Item Part# Description Qty. Note 81400180 Rubber Pad 81400250 Starting capacitor 81400200 Running capacitor 10420148 Cup Head Bolt with washer 81400066 Cover of Motor Terminal Box 81400363 Motor Connecting Shaft 80101013 Manifold block Washer 10209149 Iron plug...
  • Page 35 Parts For Manual Power Unit 380V/50Hz/3 phase (81513004) Item Part# Description 71150022 AMGO Nameplate 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 80101013 Manifold block 10209149 Washer 81400276 Iron plug 81400259 Red rubber plug 85090142 Socket Bolt 81400307 Gear pump 81400366 Oil suction hose 10209034...

  • Page 36: Test Run

    Illustration of hydraulic valve for hydraulic power unit (See Fig. 48) Relief valve Oil return port Release valve Throttle valve Oil Outlet port Handle of Release Oil Outlet port valve Check valve Fig. V. TEST RUN 1. Adjustment of synchronous cable (See Fig.
  • Page 37 4. Adjust the lowering speed You can adjust the lowering speed of the lift if needing: screw the throttle valve clockwise to decrease the lowering speed, or counterclockwise to increase the lowering speed. Throttle valve Throttle valve Adjust clockwise, decrease lowering speed Counterclockwise, increase lowering speed Fig.

  • Page 38: Operation Instruction

    VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep clean of site near the lift; 2. Position lift arms to the lowest position; 3. To shortest lift arms; 4. Open lift arms; 5.

  • Page 39: Maintenance

    VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm; 2. Check all connectors, bolts and pins to insure proper mounting; 3. Lubricate cable with lubricant; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 40: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1. Replace button 2. Wiring connections are not in good 2.Repair all wiring connections condition Motor does not 3. Motor burned out 3. Repair or replace motor 4. Height limit switch is damaged 4.Replace the limit switch 5.

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