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CLASSIC LIFT CL6500-4P Installation And Service Manual

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Original
4-post Lift
Model Classic CL6500-4PAE

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Summary of Contents for CLASSIC LIFT CL6500-4P

  • Page 1 Original 4-post Lift Model Classic CL6500-4PAE...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............. 1 Installation Requirement ……………………………………………………………………… …….. 3 Steps of Installation …............... 5 Explosive view……………............... 36 Test run………..................49 Operation instruction .................51 Maintenance ………………………………………………………………………………………………….52 Trouble Shooting …………………...............53 Scarping of Equipment…..............53...

  • Page 3: Product Features And Specifications

    · Multiple turnplate pockets fit with different wheel base.(Only for alignment model.) · Adjustable platform and adjustable safety lock ladders. · Optional Jack: with Pneumatic hydraulic pump . Optional Turnplate (Only for alignment model.) CL6500-4PA CL6500-4P Fig. 2 Fig.1 CL6500-4PAE Fig. 3...
  • Page 4 SPECIFICATIONS Overall Lifting Width Lifting Lifting Length Overall Model Capacit Between Motor (Inc. Height Time Width Columns Ramps) CL6500-4P 6500KG 1865mm 6541mm 3324mm 2946mm 4.0HP CL6500-4PA 6500KG 1915mm 6528mm 3324mm 2946mm 4.0HP CL6500-4PAE 6500KG 1915mm 7252mm 3324mm 2946mm 4.0HP...

  • Page 5: Installation Requirement

    II. INSTALLATION REQUIREMEN A. TOOLS REQUIRED...
  • Page 6  Rotary Hammer Drill ( Φ 19)  Carpenter ’ s Chalk  Hammer  Screw Sets  Level Bar  Tape Measure (7.5m)  English Spanner (12")  Pliers   Wrench Set Lock Wrench (10 , 12 , 13 , 14 , 17 , 19 , 24...
  • Page 7 Fig.

  • Page 8: Steps Of Installation

    B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C. SPECIFICATIONS OF CONCRETE (See Fig. 5) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling.
  • Page 9 B. Check the parts before assembly × 1. Transmit by forklift. (See Fig. 6) √ Fig. 2. Packaged lift and hydraulic power unit (See Fig. 7) Fig. 3. Open the outer packing carefully (See Fig. 8) Parts box Control box Drive- in Ramp Cross Beam Column...
  • Page 10 4. Loose screws of the upper package stand, take off the offside platform, take out the parts inside the power-side platform, than remove the package stand. 5. Move aside the parts and check the parts according to the shipment parts list (See Fig. 10,11). 5.1. Model CL6500-4P Fig. 5.2. Model CL6500-4PA, CL6500-4PAE - 8 -...
  • Page 11 Fig. - 9 -...
  • Page 12 6. Open carton of parts and check the parts according to the parts box list (See Fig. 12, 13) 6.1. Model 414, 414E,418 Only for 414, 414E Fig. 6.2. Model CL6500- 4PA, CL6500-4PAE CL6500-4PAE Only for CL6500-4PA, Fig. 7. Check parts of the parts bag according to the parts bag list.
  • Page 13 7.1. Model CL6500-4P, CL6500-4PE Fig. 7.2. Model CL6500-4PA, CL6500-4PAE Fig. C. Use a carpenter’s chalk line to establish installation layout as following Table. - 11 -...
  • Page 14 Make sure the size is right and base is flat (See Fig. 16.) Note: Reserve space front and behind the installation site. Car in Direction Use a carpenter ’ s chalk line to establish installation layout Fig. Model CL6500-4P, CL6500- 5500mm 3324mm 6426mm CL6500-4PAE 6224mm 3324mm 7056mm...
  • Page 15 D. Install c ross b eams ( See Fig. 17) Hole towards inside Fig. E. Fix the anchor bolts Prepare the anchor bolts (See Fig. 1８). Lock washer Washer Fig. 1８ Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts.
  • Page 16 F. Install the safety ladders 1. Take off one nut from the pulley safety cover and safety ladders, and then adjust the four lower nuts to the same position. Then install the safety ladders. (See Fig. Limit Pin Safety Ladder is inserted between Limit Pins Limit Pin...
  • Page 17 The four safety locks position of the safety 2 cross beams should at the same height. L ifting both cross beams to the same height, it is recommended about 1 meter height. Fig. should lock at same ladders. - 15 -...
  • Page 18 Pulley installation Fig. Tighten the power side platform and cross beam with bolts CL6500-4P ,CL6500-4PA , CL6500-4PAE : M16*40 Bolts Fig. 24 Pulley installation beams . Install the power side platform and screw up the bolts (See Fig.23)
  • Page 19 2. Assembly offside platform and slider block, check the plumbness of columns with level, adjusting with the shims if not, and then tighten the anchor bolts (See Fig. 25). Using the Ratchet S panner W ith S ocket to t ighten the bolt s Install the slider block Note: The tightening torque for the anchor bolt is 150N.m Fig.
  • Page 20 ○ ○ ○ ○ Cable CL6500-4P, CL6500-4PA Length 4135 mm 1 1138 mm 5 855 mm 9425 mm ( inc. connecting fitting) CL6500-4PAE Length inc. connecting fitting) 4860 mm 12588 mm 6580 mm 10875 mm Fig. 2. The cable pass through the cross beam to top plate of columns and be screwed with...
  • Page 21 cable nuts Fig. 27 ) . Cable pass through Cable pass through top between the big pulley plate and be screwed and tension pulley with cable nuts. Pulley Cable 60 B 60 C Install limit pin Limit Pin Fig. 27 3.
  • Page 22 c able cable ② ④ cable ② cable ④ c able ① cable ③ c able ④ c able ④ cable ③ cable ② c able ② c able ① cable ② cable ④ Hex Bolt M10*150 Fig. K. Install oil-water separator,air solenoid valve, control box and power unit 1 ．For Electric control air-operated four post lift (See Fig.
  • Page 23 Air inlet Air outlet 24 25 26 27 28 O il-water separator gas flow direction Fig. Oil-water separator and Air Solenoid Valve Item Code Description Note 10420145 Oil-water separator 10420146 Straight Fitting for Air Line 10209009 Cup Head Bolt 10420076 Fitting for Air Line 10201034 Bleeding Plug...
  • Page 24 10420045 Washer 10420151 Straight Fitting for Air Line 10420018 Self locking Nut 10420016 Control Box 10420153 Cup Head Bolt 81523003 / 81523004 Power unit - 22 -...
  • Page 25 L. Install hydraulic system (See Fig. 30). Note: Oil hoses connected to cylinder must be passed above the cable, cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable. Protective ring Oil hose and air hose cross retainer .
  • Page 26 2. Connecting the black air line with T-Fitting (See Fig. 32) 3. Connecting air solenoid valve by using ￠6×￠4 black air line (See Fig. 33) Front cross beam Power unit A ir hose cross retainer . Power - side Connecting of air line and T Air line platform Fitting...
  • Page 27 separator and Air solenoid valve by black air line ￠ 8 × ￠ 6 × 180 mm Oil-water separator Air solenoid valve A ir line ￠ 6 × ￠ 4 Fig. Connecting Oil-water 5. Connecting air inlet (Air supply pressure 5kg/cm - 8kg/cm ), adjusting the air pressure of Oil-water separator to 0.8MPa...
  • Page 28 Connecting air inlet Clockwise to increase the air pressure Counter-clockwise to reduce the air pressure A djusting the air pressure to 0.8 MPa Fig. Connecting 11 & 12 ( NC ) of limit switch to terminals & 5 of control box High limit swit ○...
  • Page 29 2. Install lower alarm limit switch (See Fig. 37) When the cross beam is lowered to the slider will access to the Connecting 13 & 14 drive lever of lower limit switch, and ( NO ) of limit switch to stop the lift.
  • Page 30 3. Connecting wire of limit switch on cross beam ( See Fig. 3 8) Coupler Adaptor 1 Pull out the ○ adaptor. Wire A/B adaptor 2 Connect adaptor ○ with coupler of w ire A/B . Terminal should be tied up with the cable Optional air line through this hole Wires of limit...
  • Page 31 Note: 1) Specification for limit switch and Air solenoid valve of wire are 2*1mm Power source 3 Phase motor uses wire cable 5*2.5mm Power source Single Phase motor uses wire cable 3*4mm 2) Using white bobbin to wind around wire and air line. Fig.
  • Page 32 5.1 Wire connection diagram in the control box (See Fig.40) Fig. 5.2 380V Wire connection diagram of hydraulic motor (See Fig.41) Motor wire (M1、M2、M3) are connected to the three wires in the motor. Turn on the power, push button “UP”, if motor run but lift is not worked, please exchange the M1, M2 wires connection.
  • Page 33 Fig. 380 V Circuit d iagram ( See Fig. 42 ) 3 Phase Fig. 42 Circuit component Item Name Code Specification Item Name Code Specification Power switch 380V AC Push button Duplex Breaker Down Triplex Push button Breaker Pass Duplex Breaker Push button Lock...
  • Page 34 6.1 Wire Connection diagram in the control box (See Fig. 43) Fig. 43 6.2 220V Wire connection of hydraulic power unit . Motor wire (M1 (See Fig. 44) 、M2) separately connected to two wires in the motor Wire Wire Wire Wire of Wire ○...
  • Page 35 Fig. 45 Circuit component Item Name Code Specification Item Name Code Specification Power switch 220V AC Push button Duplex Breaker Down Triplex Push button Push button Breaker PASS Duplex Breaker Push button LOCK Single AC contactor 24V AC Motor Single phase Time relay 24V AC Transformer...
  • Page 36 Fig. P. Install Drive-in ramp, Tire stop plate, Platform locking plates, Limit rod. (See Fig. 47) Install Drive-in ramp Install Tire stop plate 49 A 49 C The lock plates are used to prevent the turning & slipping of offside platform, Using Hex bolt M8 ×...
  • Page 37 Q. Illustration of installing the optional air line kits(Optional) 1. Install air line kit 1.1. Connect the air line fittings with 8* 6 black air line (The length of air line can be cut accordingly) (Fig.48) 201-1 201-2 201-4 201-3 201-5 201-6 View a...
  • Page 38 201-5 201-8 Air pump 201-11 201-10 201-9 201-5 View d View c Connect the adapter and coupler fi tting of air line . c Tighten the oil hose of air line kit, d Another side of the air line which oil hose - 36 -...
  • Page 39 and the air line of the lift air shown in view d connect to the line system by tie kits and pass coupler fitting installed on the them through the plastic protecting platform hose 1.2. Connecting air solenoid valve (Fig.49). Replace with T Fitting 201-12...
  • Page 40 Then disassemble the platform screws. Disassemble the cable limit Fig. screws first. 2. Put the extension kit into the platform, and assemble the screws back. ( Fig. Cable limit screw Tire stop plate Extension kit Platform fixed screws Fasten the extension kit and platform ( Hex bolts M16*40, washer, lock washer, hex...
  • Page 41 cover Fig.52 Fig.53 Item Code Description Code Description 11420711 Turnplate 2pcs Turnplate adjustable cover 1040905 blocks (Only for 414A, Adjustable 414AE) 11480033 2pcs blocks 11476645 Turnplate 2pcs Turnplate adjustable cover blocks (Only for 418A 1041803 Adjustable ） 11477006 4pcs blocks Extension For 414, 414A,414E,414AE 1141403...

  • Page 42: Explosive View

    IV. EXPLOSIVE VIEW Model 414 , 414 E, 418 Fig. - 40 -...
  • Page 43 Model CL6500-4PA, CL6500-4P AE Optional turnplates put adjusting block to each side when install turnplate) Fig. Spare Parts List Item Part# Description CL6500- CL6500- CL6500- 11460020 Power-side Column - 41 -...
  • Page 44 10420077 Air Solenoid Valve 10420148 Washer 10420149 Cup Head Bolt 11420150 Cover of Air Solenoid Valve 10420045 Washer 10420151 Straight Fitting for Air Line 10420018 Self locking Nut Item Part# Description CL6500-4P CL6500-4PA CL6500-4PE 10440036 Control Box - 42 -...
  • Page 45 10420153 Cup Head Bolt 81523003 Electric Power Unit /81523004 10209005 Self locking Nut 10209004 Rubber Ring 10209003 Hex Bolt 10420152 Washer 10206011 Cup Head Bolt 10460061 Limit Switch Assy. for Cross Beam 10476033 11420010A Fixing Plate For Limit Switch 10420225 High limit switch assy. 11420203 Fixing Plate For Limit Switch 11420204 Wire Protective Cover 10420156 Protecting Rubber Ring...
  • Page 46 Item Part# Description CL6500-4P CL6500-4PA CL6500-4PE 10460065 Wire cable B 10476042 10420168 White Winding Tape 10420016A Wire cable 10420205 Wire cable 10460500 10470500 10460502 Parts box 10470502 10476501 10477501 10420158 Optional Turnplate 10460081 10460087 No.① Cable 10476036 10460084 10460090 No.② Cable...
  • Page 47 Item Part# Description CL6500-4P CL6500-4PA CL6500-4PE 11480033 Turnplate adjustable block Turnplate adjustable block 11477007 （533*76*50） Turnplate adjustable block 11480045 （483*35*35） Turnplate adjustable block 11477008 （533*35*35） Turnplate adjustable block 11440082 （483*141*50） Turnplate adjustable block 11477006 （533*141*50） 11476635 Pulley 10476024 Pulley Washer 11440090 Limit rod 4.1 CROSS BEAM (10460082/10476034)
  • Page 48 10460043 Pulley Safety Cover 10209009 Cup Head Bolt 11420044 Limit Plate 10420138 Socket Bolt 11420038 10420037 Snap Ring 10420033 Spring 10420050 Hex Nut 3-10 10420049 Split Pin 3-11 10420048 Air Cylinder 3-12 10420047 Fitting for Air Cylinder 3-13 10420046 Split Pin 3-14 10420042 Plastic Slider...
  • Page 49 4.2 CYLINDERS (10460030) Fig. Parts For Cylinder Item Part# Description QTY. Note 61-1 10420059 Dust Ring 61-2 10420060 Y- Ring 61-3 11460046 Head Cap 61-4 10460047 O- Ring 61-5 11460048 Bore Weldment 61-6 11420064 Piston Rod 61-7 11460050 61-8 10460051 Support Ring 61-9 10460052...
  • Page 50 4.3 CONTROL BOX Part No.: 10440036 Three Phase 10420281 Single Phase Fig.58 Parts For Control Box Item Part# Description QTY. Note 33-1 10420069A Cover Of Control Box 33-2 10420071 Push Button 33-3 10420070 Push Button 33-4 10420072 Push Button 33-5 10420139 Screw 33-6...
  • Page 51 33-17 10420083 Timer Relay (KT) 10202046 Circuit Breaker 2P Only for Single phase 33-18 10202047 Circuit Breaker 2P Only for Single phase 33-19 10202049 Circuit Breaker 1P 4.4,POWER UNIT (81523003/81523004) 220 V/50Hz/ 1 Phase Fig. 380V/50Hz/3 phase - 49 -...
  • Page 52 Parts For Electric Power Unit 220V/50HZ/1 Phase Item Part# Description QTY. Note 81400180 Rubber Gasket 81400130 Start Capacitor 81400088 Run Capacitor 10420148 Cup Head Bolt with Washer 81400066 Cover of Capacitor 81400363 Motor Connecting Shaft 81400362 Manifold Block 10209149 Lock Washer 81400276 Inner Hex Iron Plug 81400259...
  • Page 53 81400263 Filler Cap 81400319 Reservoir Parts For Electric Power Unit 380V/50HZ/3 Phase Item Part# Description QTY. Note 71111193 AMGO Power Unit Signs 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 81400362 Manifold Block 10209149 Lock Washer 81400276 Inner Hex Iron Plug 81400259 Red Plastic Plug 85090142...
  • Page 54 81400263 Filler Cap 81400319 Reservoir Instruction for power unit valves Relief valve return port Solenoi Throttle d valve valve outlet port Check valve Fig.60 - 52 -...

  • Page 55: Test Run

    V. TEST RUN 1. Fill the reservoir with approximately 14L Hydraulic Oil (Note: In consideration of Power Unit’s durability，please use Hydraulic Oil 46#). 2. Push button , the Cables will be strained. Check whether the Cables match the Pulley. Make sure the Cables are not across. 3.

  • Page 56: Operation Instruction

    7. After finishing the above adjustment, test running the lift with load. Run the lift with Platforms in low position first, make sure the Platforms can rise and lower synchronously and the Safety Device can lock and release synchronously. And then test run the lift to the top completely.
  • Page 57 be stopped automatically when coming down about 300mm from ground, check around and make sure it is safety and no any obstacle under the lift, then push both DOWN buttons (frontal and beside) at the same time, the lift would be lowered with the tone alarm.

  • Page 58: Maintenance

    1. Make a visual inspection of all moving parts for possible wear, interference or damage. 2. Check and adjust as necessary, equalizer tension to insure level lifting. 3. Check columns for plumbness. Oil cylinder maintenance: In order to extend the service life of the oil cylinder, please operate according to the following requirements.

  • Page 59: Scarping Of Equipment

    4. Air –line leaked 4.Check the air-line IX. SCARPING OF EQUIPMENT Once the equipment is unusable and needs to be scarped, please follow the local laws and regulations. Classic Lift Australia WWW.classiclift.com.au 1800 95 10 22 - 57 -...

This manual is also suitable for:

Cl6500-4paCl6500-4pae

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