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CLASSIC LIFT CL4500 Installation And Service Manual

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TWO-POST LIFT
Model:CL4500

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Summary of Contents for CLASSIC LIFT CL4500

  • Page 1 TWO-POST LIFT Model:CL4500...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ..........1 Installation Requirement .............5 Steps of Installation ..............7 Exploded View ................22 Test Run ...................33 Operation Instruction ..............35 Maintenance ................36 Trouble Shooting ...............37 LIFT DISPOSAL ................37...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS CLEARFLOOR DIRECT-DRIVED MODEL FEATURES MODEL CL4500 (See Fig.1) · Direct-driving design, minimize the lift wear parts and breakdown ratio. · Dual hydraulic cylinders, designed and made on high standard, high quality seals. · Self-lubricating UHMW Polyethylene sliders and bronze bush.
  • Page 4 Arm Swings View For Model 210C Fig. 3 For Model 210SAC Fig. 4...
  • Page 5 Attention! Please make sure to place the arms in correct position before car drive in! Fig. 5 Swing and extending the arms to the lifting point of vehicle...

  • Page 6: Installation Requirement

    Fig. 6 II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner With Socket (28 Socket Head Wrench (3 ...
  • Page 7 B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C.The equipment should be unload and transfer by forklift. Fig.8 D. SPECIFICATIONS OF CONCRETE (See Fig. 9) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling.

  • Page 8: Steps Of Installation

    III. STEPS OF INSTALLATION A. Location of Installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Use a carpenter’s chalk line to establish installation layout of base plate (See Fig. 10). Chalk Line 3516mm Fig.
  • Page 9 3. Loose the screws of the upper package stand, take off the upper column and remove the package stand. 4. Move aside the parts and check the parts according to the shipment parts list 4.1 For Model 210C, (See Fig. 13, 14). Fig.
  • Page 10 5．Open the bag of parts and check the parts of the parts bag according to parts bag list (See Fig. 17). Fig. 17 D. Position power side column Lay down two columns on the installation site parallel, position the power side column according to the actual installation site.
  • Page 11 E. Lay down aside the columns with cables and oil hoses installed, face the open way of each columns. (Fig.19) Overall width:3516mm Notch is relatively Fig. 19 F. Position columns Place the columns on the installation layout of base plate. Install the anchor bolts. Do not tighten the anchor bolts (See Fig.20) Width between...
  • Page 12 G. Mounting the top beam by lifting equipment,and attention should be paid to distinguish the direction when installing the top beam. Fig.21 Power-side Column Fig. 21 H. Check the vertical of the columns with level bar, and adjusting with the shims if the columns are not vertical.
  • Page 13 Install the limit switch control bar and limit switch (See Fig. 23). Use 3# Socket Head Wrench to loosen the Screw of drive rod for adjustment Connect the blue wire to terminal #11 on limit switch and terminal A1 on AC contactor of power unit.
  • Page 14 J. Install safety cable (See Fig. 24) 1. Pass one end of the 2. Pass the other end of cable through the bottom the cable up from the of the carriage and clamp bottom of the other lifting it on the slot carriage Cable through the bottom of the carriage Cables pass through the...
  • Page 15 . Install cables (See Fig. 25). Fig. 25...
  • Page 16 L. Assembly oil hose. 1. For model CL4500 (See Fig. 26) Fig. 26...
  • Page 17 M. Install power unit and oil hoses (See Fig. 27) Pay attention to lock the hose joint and power to prevent oil leakage The hose goes through the clamp After installing the fitting of the power unit, tighten the nut with 19 Wrench Fig.
  • Page 18 N. Install safety cable (See Fig. 28) Pass through safety cable View B View A Fig. 28...
  • Page 19 O. Install lifting arms and adjust the arm locks 1. Install the lifting arms (See Fig. 29). 2. Lowering the carriages to the lowest position, then use the wrench to loosen the nut of arm lock (See Fig. 30). Use the 8 wrench to loosen the nut Snap Ring...
  • Page 20 Q. Install electrical system Connect the power source on the data plate of power unit. Note: 1. For safety of operators, the power wiring must contact the floor well. 2. Pay attention to the direction of rotations when using three phase motors. Single phase motor ( See Fig.
  • Page 21 Motor Wire Fig. 35 Fig. 34 Fig. 35 Remove this wire before connecting the Limit Switch Three phase motor 1. Circuit diagram (See Fig. 36) Control Limit Button Switch Fig. 36 Connection step (See Fig. 39)
  • Page 22 2. Connection step (See Fig. 37) a. The source wires (L1, L2, L3) connected with terminals of AC contactor marked L1, L2, L3 respectively. b. Terminals 4# of control button connected with wire 12# (brown wire) of limit switch; wire 11# (blue wire) connected with A1 terminals of AC contactor, Earth wire (yellow and green wire) of limit switch is connected with terminal earth wire of the motor.

  • Page 23: Exploded View

    IV. EXPLODED VIEW Model CL4500 Fig. 38...
  • Page 25 Fig.39 PARTS LIST FOR MODEL 210C Item Part Description 210C 210SAC 11209206 Power side Column 81513001/81513002 Power Unit 10209003 Hex Bolt 10209004 Rubber Ring 10209005 Self-locking Nut 11206002 Safety Pin 10209007 Safety Spring 10209008 Safety Cover 10209009 Cup Head Bolt 10209010 Snap Ring 10620059...
  • Page 26 10279011 Rear arm 11217168 Arm Pin 10520023 Snap Ring 10201090 Shim 1mm 10620065 Shim 2mm Item Part Description 210C 210SAC 10209034 Lock Washer 10209033 Washer 10209501B Part box 10209502B 10209153 Pull tab for arm lock bar 10206032 Snap ring 10201002 Hex Bolt 10209039 Lock Washer...
  • Page 27 210C 210SAC 10211017 Extend 90° fitting for Cylinder 10209066 Hex Nut 10211018-01 Cable Φ9.52×9402mm 10211019 Safety Cable 4.1 Lifting arm assy. (10203156) explosive view CL4500 Fig.40 Part no Name Part no Name 10206048 Socket bolt 11203146 Outer arm 10209039 Lock Washer...
  • Page 29 4.5 Cylinders (10209014-01) explosive view Fig. 44 Part list for cylinder Part no Name 17-1 10209069 O-ring 17-2 10209070 Bleeding Plug 17-3 10209071 Support Ring 17-4 10209072 Y-ring 17-5 10209073 O-ring 17-6 11209074 Piston 17-7 10209075 O-Ring 17-8 11217076 Piston rod 17-9 11209077 Piston Rod Fitting...
  • Page 30 4.6 POWER UNIT (81513001/81513002) explosive view 220V/50HZ/1Phase 380V/50HZ/3Phase Fig. 45...
  • Page 31 PARTS LIST FOR MANUAL POWER UNIT Parts for Manual Power Unit, 220V/50Hz/1 phase Item Part# Description Qty. Note 81400180 Rubber pad 81400250 Starting capacitor 81400200 Running capacitor 10420148 Screw with washer 81400066 Capacitor cover 81400363 Motor connector 80101013 Manifold block 10209149 Washer 81400276...
  • Page 32 Parts for Manual Power Unit 380V/50Hz/3 phase 71150055 AMGO Name plate 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 81400362 Manifold block 10209149 Washer 81400276 Iron plug 81400259 Red rubber plug 85090142 Hex bolt 81400292 Gear pump 81400288 Oli pipe 10209034 Washer 81400295...

  • Page 33: Test Run

    Illustration of hydraulic valve for hydraulic power unit Release valve Oil return port Relief valve Oil output port Release valve handle throttle valve Check valve Fig 46 V. TEST RUN 1. Adjustment of synchronous cable (See Fig. 47) Use wrench to hold the cable fitting, meanwhile using ratchet spanner to tighten the cable nut until the two cables are in the same tension.
  • Page 34 3. Bleeding air from oil cylinder Bleeding Plug This hydraulic system is designed with a bleeding plug, located at the top of the cylinder, Raise the carriages to about 1 meter height and loose the bleeding plug, the air would be discharged automatically, then tighten the plug after bleeding air, the lift would work stably Fig.

  • Page 35: Operation Instruction

    1. Filter 2. Gear Pump 3. Motor 4. Relief Valve 5. Release Valve 6. Check valve 7. Throttle Valve 8. Hydraulic Cylinder Fig. 50 Hydraulic System VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1.

  • Page 36: Maintenance

    To lower vehicle 1. Be sure clear of around and under the lift, only leaving operator in lift area; 2. Push button UP to raise the vehicle slightly, and then release the safety device, lower vehicle by pushing lowering handle. 3.

  • Page 37: Trouble Shooting

    VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1. Replace button 2. Wiring connections are not in good 2.Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4. Height Limit Switch is damaged 4.Replace the Limit Switch 5.

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