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CLASSIC LIFT BP4 Installation And Service Manual

Two-post lift
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Two-Post Lift
Model:BP4

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Summary of Contents for CLASSIC LIFT BP4

  • Page 1 Original Two-Post Lift Model:BP4...

  • Page 2: Table Of Contents

    CONTENTS Product features and specifications...........2 Installation requirement ..............4 Steps of installation................6 Exploded view……………..............17 Test run…………................25 Operation Instruction ……..............26 Maintenance…................27 Trouble shooting…………………………………………………………………….…………………28 Scarping of equipment..............28...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS FLOORPLATE CHAIN-DRIVE MODEL BP4 FEATURES (See Fig. 1) · Compact Floor-plate design, provides unobstructed floor space. · Dual hydraulic cylinders, designed and made on high standards, high quality seals. · Self- lubricating UHMW Polyethylene sliders and bronze bush ·...
  • Page 4 Arm Swings View 2554mm Fig. 2...

  • Page 5: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner With Socket (28 Socket Head Wrench (6 ...
  • Page 6 Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. The equipment should be unload and transfer by forklift. Fig.4 D.SPECIFICATIONS OF CONCRETE (See Fig. 5) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling.

  • Page 7: Steps Of Installation

    III. STEPS OF INSTALLATION A. Location of installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Use a carpenter’s chalk line to establish installation layout of baseplate (See Fig. 5). Chalk line 3390m Fig.
  • Page 8 3. Loose the screws of the upper package stand, take off the upper column and remove the package stand. 4. Move aside the parts and check the parts according to the shipment parts list (See Fig. 9,Fig. 10). Fig. 10 Parts in the parts box (71) Fig.
  • Page 9 D. Position powerside column Lay down two columns on the installation site parallelly, position the powerside column according to the actual installation site. Usually, it is suggested to install powerside column on the front-right side from which vehicles are driven to the lift. (See Fig.
  • Page 10 F. Fix anchor bolts 1. Prepare anchor bolts (See Fig. 14) Washer Lock washer Fig.14 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts. Then tighten the anchor bolts (See Fig. 15). Note: Torque of Anchors is 150N.m .Minimum embedment of Anchors is 90mm.
  • Page 11 H. Install cables (See Fig. 17) Lift the carriages installation hole higher than chain pulley (for easy installation). And make the both carriages be locked at the same level. Then pass cable through the top pulley, and to be screwed to the upper steel plate of carriages with two cable nuts.
  • Page 12 I. Assembly oil hose assy. (See Fig. 18) Fig. 18...
  • Page 13 J. Install hydraulic power unit and oil hose (See Fig. 19) Please tighten the fitting of the oil hose and power unit to avoid leaking. Fix the oil hose of power unit with retainer. Tighten the Nut with a 19 Wrench after installing the fitting of Power unit Fig.
  • Page 14 K. Install safety cable (See Fig. 20) 1. Assemble safety cable from offside safety assy. NOTE: 2. Pay attention to the connecting direction of safety cable. Connecting direction of View A safety cable View B Fig. 20...
  • Page 15 L. Assemble floor cover and protective rubber sets (See Fig. 21) Floor cover Protective Rubber Sets Fig. 21 M. Install lifting arms and adjust the arm locks 1. Install the lifting arms (See Fig. 22) 2. Lowing the wrench to carriages down to the lowest position, then use the loosen the nut (See Fig.
  • Page 16 3. Adjust the arm lock as arrow direction (See Fig. 24). 4. Adjust moon gear and arm lock to make it to be meshed, then tighten the nut of arm lock (See Fig. 25). Tighten the nut Moon gear Adjust the arm lock Fig.
  • Page 17 2. Connection step (See Fig. 27) Connecting the two power supply wires (active wire L and neutral wire N) to terminals of AC contactor marked L1, L3 respectively. Earth wire( yellow and green wire) is connected with the earth wire terminal of the motor Power supply wires Fig.
  • Page 18 2. Connection step (See Fig. 29) The power supply wires L1, L2, L3 are connected with terminals of AC contactor marked L1, L2, L3 respectively.Earth wire( yellow and green wire) is connected with the earth wire terminal of the motor. Wire of motor Power supply wires Fig.

  • Page 19: Exploded View

    IV. EXPLODED VIEW Model BP4 Drive In Fig.
  • Page 20 PARTS LIST Item Part# Description Qty. Note 11201001C Powerside column 10209011 Plastic Pulley 10209010 Snap Ring 10209008 Safety Cover 10209009 Cup Head Bolt 10206023A Hex Nut 10206006 Washer 10209003 Hex Bolt 11206002 Safety Pin 10209007 Safety Spring 11209013 Powerside Safety Lock 10209012 Hair Pin 81513001/...
  • Page 21 Item Part# Description Qty. Note 11209030A Arm Pin 10206190 Tool tray(Short) 11206191 Short guardrail 10201046A Rubber Pad Assy. 10420138 Socket bolt 10209134 Rubber Pad 11680030C Rubber Pad Frame 11201017 Connecting Bar 10209043 Hex Bolt 10209046 Hex Bolt 11201018 Top plate 11209045 Pulley 11209044...
  • Page 22 4.1 Chain Pulley Base Assy（11201704）exploded view： Description Qty. Item Part# 11203040 Pin for chain pulley 10420132 Bronze bush φ31*φ25.1*21 Washer 10640109 φ44*φ25.2*2 1102023002 Chain Pulley φ105*41 10217020 Bronze bush φ31*φ25.1*16 10201005 Split pin(φ4*50) Chain pulley seat 1102023001A Fig. 31 4.2 Lifting arm Assy. (10201043A)exploded view： Fig.
  • Page 23 4.3 Cylinder (10201008B)exploded view： Fig. Parts of Cylinder Item Description Item Description Part# Qty. Part# Qty. Piston rod 24-1 11201027A Piston rod 24-8 11201037 adjusting sleeve 24-2 11201028 Piston 24-9 10209078 Dusty ring 24-3 10206069 O ring 24-10 10201032 O ring 24-4 10201029 Support ring...
  • Page 24 4.4 Manual Power Unit (81513001/81513002) exploded view: 220V/50Hz/1Phase/manual 380V/50Hz/3Phase/manual Fig. Part list for 220V/50HZ/1phase Item Part# Description Qty. 81400180 Rubber Pad 81400250 Start Capacitor 81400200 Running Capacitor 10420148 Cup head bolt 81400066 Capacitor Cover 81400363 Motor Connecting Shaft 80101013 Manifold Block 10209149 Spring Washer 81400276...
  • Page 25 85090167 Magnet 81400290 Filter 81400413 Motor 10420070 Push Button 41030055 Ac Contactor 81400287 Terminal cover 71111170 AMGO Name Plate 81400560 Throttle valve 81400266 Relief Valve 81400284 Plug 10720118 81400451 Release Valve Handle 10209020 Plastic Ball 81400421 Reelase Valve Nut 81400422 Self Locking Nut 81400449 Vavle Seat...
  • Page 26 81400266 Relief Valve 81400284 Plug 81400452 81400451 Release Valve Handle 10209020 Plastic Ball 81400421 Release Vavle Nut 81400422 Self Locked washser 81400449 Valve Seat 81400567 Release Vavle 81400566 Check Valve 81400289 Oil Ruturn Hose 81400364 clamp 81400263 Oil tank cover 81400275 Oil tank Illustration of hydraulic valve for hydraulic power unit...

  • Page 27: Test Run

    V. TEST RUN 1. Adjustment of synchronous cable (See Fig.36) Push button “UP” to lift the carriages up to the position that the cable nut is over chain pulley and lock the two vehicle carriages on the same grating of safety lock. Use wrench to hold the cable fitting, meanwhile use ratchet spanner to tighten the cable nut until the two cables are in the same tension.

  • Page 28: Operation Instruction

    NOTE: It may be vibrated when lifting at start, please lifting it with load for several times, the air would be bled and the vibration would be disappeared automatically. Fig. Hydraulic System VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1.

  • Page 29: Maintenance

    lower vehicle by pushing lowering handle. 3. Open the arms and position them to the shortest length; 4. Drive away the vehicle. 5. Turn off the power. VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm; 2. Check all connectors, bolts and pins to insure proper mounting; 3.

  • Page 30: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1. Replace button 2. Wiring connections are not in good 2.Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4. AC contactor burned out 4.
  • Page 31 Manual Part No.:72220112 Revision Date:2021/11...

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