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Equiptec Giraffe G20 Assembly Manual

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G20 Assembly Manual
www.equiptec.co
www.equiptec.co
May 2022
Giraffe Assembly Instructions
G20 - SB 2.1
1

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Summary of Contents for Equiptec Giraffe G20

  • Page 1 G20 Assembly Manual www.equiptec.co www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 2 Working at heights during assembly considerations: Equiptec AHPs were designed to take the place of other more traditional devices for working at heights. For the most part , your AHP should be able to be assembled from ground level. However, depending on what accessory you are fitting, or the particular situation you are in, there may be a need to work at height during the assembly procedure.
  • Page 3 Assembly Instructions for your new Equiptec Giraffe G20 Section Unit / Accessory Kit Page If any instruction is unclear, DO NOT Giraffe G20 Base Unit proceed, contact Equiptec for advice w. www.equiptec.co Giraffe G20 Standard Casters e. sales.usa@equiptec.co p. 1 888 523 4340...
  • Page 4 Configuration Options Assemblies Section Assemblies Section G20 Base Unit G20 Base Unit Giraffe G20 + 1 Step Giraffe G20 G20 1 Step Extension G20 Standard Casters w Slide Out G20 Slide Out Deck G20 Base Unit G20 Base Unit Giraffe G20...
  • Page 5 Configuration Options Assemblies Section Assemblies Section Giraffe G20 G20 Base Unit Giraffe G20 G20 Base Unit + 2 Step G20 2 Step Extension + 8 Step G20 8 Step Sub Chassis w Hammerhead G20 1.8m Hammerhead Deck Giraffe G20 G20 Base Unit...
  • Page 6 Section 1 - Equiptec Giraffe G20 Base Unit Giraffe G20 as shipped with packaging removed www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 7 Heavy Duty without deforming ‘hollow’ Washer Washer Spring extruded parts Flat Washer Washer Bolt Bolt Flat Washer M8 Nyloc Heavy Duty Washer M8 Cap Bolt Screw Pivot Handrail Joiner Extrusion www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 8 Stair Midrail Assembly Platform Handrail Assembly Platform LH Handrail Assembly Platform RH Handrail Assembly Upper Platform Stair Handrail Assembly Left Corner Post + Gate Assembly Right Corner Post + Gates Assembly www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 9 Platform LH Handrail Platform RH Handrail Assembly Assembly Assembly Assembly Assembly Floating Tread Upper Platform Stair Handrail Left Corner Post + Gate Right Corner Post + Gate Assembly Assembly Assembly www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 10 Step 2 - Install Pump Handle Install pump handle – slide into place as shown and tighten handle screw into indent at the base of the handle Pump Handle Grub Screw to be tightened www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 11 (so bolt heads are facing the deck, nuts are on the outside) Fastening List 12 x M10 x 30mm Bolt 12 x M10 Nyloc Nut 24 x M10 Flat Washer Rotate Deck up into position www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 12 (10Nm) torque Fastening List 4 x M10 x 80mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer M10 x 80mm Bolt DO NOT OVERTIGHTEN 7.5 ft/lbs (10Nm) maximum www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 13 Step 5 - Install Floating Treads Install the five floating treads as shown Ensure orientation is correct Floating Treads www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 14 4 x M10 Heavy Duty Washer Leave this cap screw loose M10 x 65mm Bolt DO NOT OVERTIGHTEN Max tightening torque 7.5 ft/lbs (10Nm) See directions for general fixing assembly detail B on page 2 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 15 7.5 ft/lbs (10Nm) See directions for general fixing assembly detail A on page 2 Leave these cap screws loose See directions for general fixing assembly detail D on page 2 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 16 C on page 2 2 x M8 Nyloc Nut 4 x M10 x 65mm Bolt 4 x M10 Nyloc Nut 4 x M10 Flat Washer 4 x M10 Heavy Duty Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 17 Max tightening torque 7.5 ft/lbs (10Nm) M10 x 70mm Bolt DO NOT OVERTIGHTEN Max tightening torque 7.5 ft/lbs (10Nm) See direction for general fixing assembly detail A on page 2 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 18 Ensure bolt heads are on inside (facing treads) DO NOT OVERTIGHTEN Max tightening torque 7.5 ft/lbs (10Nm) See direction for general fixing assembly detail A on page 2 M10 x 75mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 19 3 x M10 Heavy Duty Washer M10 x 70mm Bolt DO NOT OVERTIGHTEN Max tightening torque 7.5 ft/lbs (10Nm) See direction for general fixing assembly detail A on page 2 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 20 3 x M10 Heavy Duty Washer M10 x 70mm Bolt DO NOT OVERTIGHTEN Max tightening torque 7.5 ft/lbs (10Nm) See direction for general fixing assembly detail A on page 2 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 21 Your new Equiptec Giraffe G20 Base unit is now assembled… It is now ready for the user specified casters/sub chassis and accessories to be installed. www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 22 Section 2 - Equiptec Giraffe G20 Standard Casters www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 23 Assembly Front LH Assembly Rear LH Assembly Front RH Assembly Rear RH Caster + Bracket Assembly Rear RH Locate assembled G20 Base unit onto which the standard casters are to be installed www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 24 Washer + Spring Washer x 2 Fastening List Upper Fixing Bolts 20 x M12 x 40mm Bolt 12 x M12 Nordlock Washer 8 x M12 Flat Washer 8 x M12 Spring Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 25 Your new Equiptec Giraffe G20 with Standard Casters is now ready to use Other accessories may be installed according to the customer’s requirements. Once your Giraffe G20 is fully configured and assembled it’s time to register your warranty at www.equiptec.co...
  • Page 26 Section 3 - Equiptec Giraffe G20 1 Step Extension www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 27 Extension Stair Handrail Assembly Handrail Pivot Joiner Locate assembled G20 Base unit onto which the 1 Step Extension is to be installed Extension Stair Assembly Extension Stair Handrail Assembly Handrail Pivot Joiner www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 28 Remove the casters and brackets by removing the 5 bolts on each caster bracket (3 below the body and 2 at the top of the caster bracket as shown) www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 29 Step 3 – Remove Handrail Endcaps Remove the handrail endcap on both sides as shown. Use pozidriv number 3 bit and retain fasteners for use in step 4 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 30 Install the pivot joiner on both sides as shown using the screws that were retained when removing the end caps in step 3 Fastening List (reused from step 3) 6 x M6 x 16mm Countersunk Screw www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 31 Washer + Spring Fastening List Washer x 2 20 x M12 x 40mm Bolt 8 x M12 Flat Washer 12 x M12 Nordlock Washer Upper Fixing Bolts 8 x M12 Spring Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 32 6 x M10 Nyloc Nut 12 x M10 Flat Washer DO NOT OVERTIGHTEN Max tightening torque 7.5 ft/lbs (10Nm) See direction for general fixing assembly detail A on page 2 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 33 4 x M10 Heavy Duty Washer M10 x 70mm Bolt DO NOT OVERTIGHTEN Max tightening torque 7.5 ft/lbs (10Nm) See direction for general fixing assembly detail A on page 2 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 34 Your new Equiptec Giraffe G20 with 1 Step Extension is now ready to use Other accessories may be installed according to the customer’s requirements. Once your Giraffe G20 is fully configured and assembled it’s time to register your warranty at www.equiptec.co...
  • Page 35 Section 4 – Equiptec Giraffe G20 2 Step Extension www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 36 Extension Stair Handrail Assembly Handrail Pivot Joiner Locate assembled G20 Base unit onto which the 2 Step Extension is to be installed Extension Stair Assembly Extension Stair Handrail Assembly Handrail Pivot Joiner www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 37 Remove the casters and brackets by removing the 5 bolts on each caster bracket (3 below the body and 2 at the top of the caster bracket as shown) www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 38 Step 3 – Remove Handrail Endcaps Remove the handrail endcap on both sides as shown. Use pozidriv number 3 bit and retain all fasteners for use in step 4 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 39 Install the pivot joiner on both sides as shown using the screws that were retained when removing the end caps in step 3 Fastening List (reused from step 3) 6 x M6 x 16mm Countersunk Screw www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 40 Washer + Spring Washer x 2 20 x M12 x 40mm Bolt 8 x M12 Flat Washer 12 x M12 Nordlock Washer 8 x M12 Spring Washer Upper Fixing Bolts www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 41 6 x M10 Nyloc Nut 12 x M10 Flat Washer DO NOT OVERTIGHTEN Max tightening torque 7.5 ft/lbs (10Nm) See direction for general fixing assembly detail A on page 2 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 42 4 x M10 Heavy Duty Washer M10 x 70mm Bolt DO NOT OVERTIGHTEN Max tightening torque 7.5 ft/lbs (10Nm) See direction for general fixing assembly detail A on page 2 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 43 Your new Equiptec Giraffe G20 with 2 Step Extension is now ready to use Other accessories may be installed according to the customer’s requirements. Once your Giraffe G20 is fully configured and assembled it’s time to register your warranty at www.equiptec.co...
  • Page 44 Section 5 – Equiptec Giraffe G20 4 Step Sub Chassis www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 45 Sub Chassis Rear Bottom Brace RH Sub Chassis Front Sub Chassis Front Sub Chassis Rear Sub Chassis Rear Bottom Brace LH Bottom Brace RH Bottom Brace LH Bottom Brace RH www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 46 Stair Handrail Handrail Plate Pivot Joiner Assembly Locate assembled G20 Base unit onto which the 4 Step Sub Chassis is to be installed Handrail Pivot Joiner Handrail Plate Pivot Joiner www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 47 2 measurements before tightening bolts Turn the bottom rail assembly over so the etch marks on the top surface are now facing down www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 48 (G13) on the mating surfaces Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 49 4 x M10 x 30mm Bolt 5 x M10 x 130mm Bolt 9 x M10 Nyloc Nut 18 x M10 Flat Washer M10 x 30mm Bolt M10 x 130mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 50 M10 x 35 Bolt Tighten all fastenings Fastening List 12 x M10 x 30mm Bolt 4 x M10 x 35mm Bolt (directional locks) 16 x M10 Nyloc Nut 32 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 51 Right Side 287R to A1 Do not fully tighten bolts at this stage Fastening List 8 x M10 x 75mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 52 Fit 4 bolts per side as shown Do not fully tighten bolts at this stage Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 53 4 x M10 x 30mm Bolt 4 x M10 x 75mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer M10 x 75mm Bolt M10 x 30mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 54 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 55 A7 Tighten all bolts Fastening List 2 x M6 x 25mm Bolt 2 x M6 Nyloc Nut 4 x M6 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 56 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 57 • Right Side 114R to A10 Tighten all bolts Fastening List 8 x M10 x 30mm Bolt 8 x M10 x 75mm Bolt 16 x M10 Nyloc Nut 16 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 58 Tighten all bolts Fastening List 2 x M10 x 30mm Bolt 2 x M10 x 75mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer M10 x 30mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 59 Step 14 - Install Chassis Extension Rail Install the chassis extension rail (109) as shown Tighten all bolts Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 60 Step 15 - Check the Chassis Top Rail Measurements Check the chassis top rail assembly measurements to be certain they conform exactly to these 2 measurements shown before tightening bolts www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...

  • Page 61: Table Of Contents

    2 x M6 Nyloc Nut 4 x M6 Flat Washer 12 x M10 x 30mm Bolt 12 x M10 Nyloc Nut 24 x M10 Flat Washer M6 x 25mm Bolt M10 x 30mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...

  • Page 62: Tighten All Bolts

    Install the stair assembly and bolt on both sides as shown Tighten all bolts Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 63 Remove the casters and brackets by removing the 5 bolts on each caster bracket (3 below the body and 2 at the top of the caster bracket as shown) www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 64 Install the stair mount brackets on both sides as shown Tighten all bolts Fastening List 6 x M10 x 30mm Bolt 6 x M10 Nyloc Nut 12 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 65 Fastening List 10 x M10 x 30mm Bolt 10 x M10 Nyloc Nut 20 x M10 Flat Washer M10 x 30mm Bolt Ensure these bolt heads are facing down www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 66 Step 21 – Remove Handrail Endcaps Remove the handrail endcap on both sides as shown. Use pozidriv number 3 bit. Remove endcap www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 67 Step 22 - Install Handrail Connectors Install handrail joining connectors as shown Fastening List 6 x M6 x 16mm Countersunk Screw Pivot Joiner Plate Pivot Joiner www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 68 4 x M10 Flat Washer M10 x 70mm Bolt 4 x M10 Heavy Washer DO NOT OVERTIGHTEN Max tightening torque 7.5 ft/lbs (10Nm) See direction for general fixing assembly detail A on page 2 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 69 8 x M10 Flat Washer Note: Steps 25 – 29 are optional. Do these only if M10 x 75mm Bolt you wish the unit to have a lower pump handle/ trigger height www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 70 Remove pump handle and unbolt the hydraulic tank from the bracket, then unbolt tank bracket. Retain fasteners for reinstallation in the new location www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...

  • Page 71: M6 Nyloc Nut

    Fastening List (reused from removal) 1 x M6 x 75mm Bolt 1 x M6 Nyloc Nut 4 x M6 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 72 Step 27 – Reinstall Pump Mount Bracket Reinstall the pump mount bracket as shown Fastening List (reused from removal) 4 x M6 x 20mm Bolt 4 x M6 Nyloc Nut 8 x M6 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 73 Firmly clip hose into new position ensuring excess hose is not left loose Fastening List (reused from removal) 4 x M8 x 40mm Bolt 4 x M8 Nyloc Nut 8 x M8 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 74 (reused from removal) Fastening List 2 x M10 x 30mm Bolt 2 x M10 x 75mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 75 Your new Equiptec Giraffe G20 with 4 Step Sub Chassis is now ready to use Other accessories may be installed according to the customer’s requirements. Once your Giraffe G20 is fully configured and assembled it’s time to register your warranty at www.equiptec.co...
  • Page 76 Section 6 – Equiptec Giraffe G20 8 Step Sub Chassis www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 77 Front Brace LH Front Brace RH Rear Brace LH Rear Brace RH Sub Chassis Support Brace Sub Chassis Sub Chassis Sub Chassis Bottom Brace LH Bottom Brace RH Support Brace www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 78 Sub Chassis Landing Platform Assembly Sub Chassis Sub Chassis Stair Mount Stair Mount Sub Chassis Landing Platform Post Assembly Sub Chassis Bracket LH Bracket RH Landing Platform Post Assembly Sub Chassis Landing Platform Assembly www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 79 Sub Chassis Landing Mid Rail Sub Chassis Stair Mid Rail Sub Chassis Landing Mid Rail Locate assembled G20 Base unit onto which the 8 Step Sub Chassis is to be installed www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 80 2 measurements shown before tightening bolts Turn the bottom rail assembly over so the etch marks on the top surface are now facing down www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 81 4 x M10 x 30mm Bolt 5 x M10 x 130mm Bolt M10 x 30mm Bolt 9 x M10 Nyloc Nut 18 x M10 Flat Washer M10 x 130mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 82 Step 4 – Install Rear Chassis Bottom Rail Install the chassis bottom rail rear assembly as shown Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 83 (G13) on the mating surfaces Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...

  • Page 84: 12 X M10 X 30Mm Bolt

    M10 x 35 Bolt Tighten all fastenings Fastening List 12 x M10 x 30mm Bolt 4 x M10 x 35mm Bolt (directional locks) 16 x M10 Nyloc Nut 32 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 85 Step 7 – Assemble Front Upright Bolt cross member to uprights as shown Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 86 G8 Tighten all bolts View from rear Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 87 Tighten all bolts Fastening List 8 x M10 x 30mm Bolt 8 x M10 x 75mm Bolt 16 x M10 Nyloc Nut 36 x M10 Flat Washer M10 x 75mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 88 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 89 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...

  • Page 90: 12 X M10 Nyloc Nut

    Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 8 x M10 x 75mm Bolt 12 x M10 Nyloc Nut 24 x M10 Flat Washer M10 x 75mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...

  • Page 91: M10 X 30Mm Bolt

    Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 x 75mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer M10 x 30mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 92 Step 14 - Check the Chassis Top Rail Measurements Check the chassis top rail assembly measurements to be certain they conform exactly to these 2 measurements shown before tightening bolts www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 93 Step 15 - Install Chassis Top Rail Extension Install the chassis top rail extension (143) as shown Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 94 G7 and B9 Tighten all bolts Fastening List 12 x M10 x 30mm Bolt 12 x M10 Nyloc Nut 24 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 95 Step 17 - Install Stair Assembly Install the stair assembly as shown Tighten all bolts Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 96 Step 18 - Install Landing Platform Install the landing platform as shown Tighten all bolts Fastening List 5 x M10 x 30mm Bolt 5 x M10 Nyloc Nut 10 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...

  • Page 97: M6 X 25Mm Bolt

    B11 and B12 Tighten all bolts Fastening List 4 x M6 x 25mm Bolt 4 x M6 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...

  • Page 98: M10 X 30Mm Bolt

    G15 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 99 G15 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 100 B10 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 101 Remove the casters and brackets by removing the 5 bolts on each caster bracket (3 below the body and 2 at the top of the caster bracket as shown) www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 102 G20 that the 8 Step sub chassis is to be installed to as shown, be sure to retain fasteners for use in step 25 Remove Cap Screw Remove Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 103 24 M8 x 35mm Cap Screw M10 x 65mm Bolt DO NOT overtighten, maximum tightening 7.5 ft/lbs (10Nm) torque www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 104 Install the stair mount brackets on both sides as shown Tighten all bolts Fastening List 6 x M10 x 30mm Bolt 6 x M10 Nyloc Nut 12 x M10 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 105 Fastening List 10 x M10 x 30mm Bolt M10 x 30mm 10 x M10 Nyloc Nut Bolt 20 x M10 Flat Washer Ensure these bolt heads are facing down www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 106 (1 set for each side) Insert fasteners through pivot joiners, DO NOT tighten bolts in handrail assembly at this stage Fastening List 16 x M8 x 35mm Cap Screw 16 x M8 Nyloc Nut www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 107 Double check that ALL bolts are fully tightened before proceeding Fastening List 8 x M10 x 65mm Bolt 8 x M10 Nyloc Nut 8 x M10 Flat Washer 8 x M10 Heavy Duty Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 108 4 x M10 x 30mm Bolt M10 x 30mm Bolt 4 x M10 x 75mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer M10 x 75mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 109 Remove pump handle and unbolt the hydraulic tank from the bracket, then unbolt tank bracket. Retain fasteners for reinstallation in the new location www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 110 Fastening List (reused from removal) 1 x M6 x 75mm Bolt 1 x M6 Nyloc Nut 2 x M6 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 111 Step 33 - Reinstall Pump Mount Bracket Reinstall the pump mount bracket as shown Fastening List (reused from removal) 4 x M6 x 20mm Bolt 4 x M6 Nyloc Nut 8 x M6 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 112 Firmly clip hose into new position ensuring excess hose is not left loose Fastening List (reused from removal) 4 x M8 x 40mm Bolt 4 x M8 Nyloc Nut 8 x M8 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 113 Step 35 - Reinstall Pump Handle Reinstall pump handle and tighten handle screw as shown www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 114 Your new Equiptec Giraffe G20 with 8 Step Sub Chassis is now ready to use Other accessories may be installed according to the customer’s requirements. Once your Giraffe G20 is fully configured and assembled it’s time to register your warranty at www.equiptec.co...
  • Page 115 Section 7 – Equiptec Giraffe G20 Slide Out Deck Note: The Slide Out Deck can be fitted with all base options. For the purpose of these instructions the G20 base unit is shown with standard castors and brackets fitted. www.equiptec.co...
  • Page 116 Locate assembled G20 Base unit onto which the Slide Out Deck is to be installed Slide Out Front Gate Assembly Slide Out Right Slide Out Right Gate Assembly Gate Assembly www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 117 Install the counterweight bracket to the bottom 2 treads as shown Tighten bolts Fastening List 4 x M8 x 25mm Bolt 4 x M8 Nyloc Nut 8 x M8 Flat Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 118 Fastening List 2 x M8 x 100mm Bolt 2 x M8 Nyloc Nut 4 x M8 Flat Washer CAUTION: Counterweights are a heavy component, take care when manually handling these. www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 119 Step 4 – Remove Front Gate Assembly Remove the front and right gate assembly as shown Remove these bolts www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 120 Step 5 - Remove Left Gate Assembly Remove the left gate assembly as shown Remove these bolts www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 121 Step 6 – Remove Gate Locks Remove gate locks as shown www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 122 Step 7 – Remove Safety Gate Remove rear safety gate as shown www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 123 7.5 ft/lbs (10Nm) torque. Fastening List 4 x M10 x 70mm Bolt 4 x M10 Nyloc Nut 4 x M10 Flat Washer 4 x M10 Heavy Duty Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 124 7.5 ft/lbs (10Nm) torque. Fastening List 4 x M10 x 70mm Bolt 4 x M10 Nyloc Nut 4 x M10 Flat Washer 4 x M10 Heavy Duty Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 125 DO NOT overtighten, maximum of 7.5 ft/lbs (10Nm) torque. Packer Fastening List 12 x M10 x 70mm Countersunk Bolt 12 x M10 Nyloc Nut 12 x M10 Heavy Duty Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 126 Step 11 - Install Platform Deck Assembly Slide the slide out platform deck assembly into position as shown Front View www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 127 4 x M10 x 65mm Bolt 8 x M10 Nyloc Nut 12 x M10 Flat Washer 4 x M10 Heavy Duty Washer M10 x 65mm Bolt M10 x 30mm Bolt www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 128 18 x M10 Nyloc Nut 18 x M10 Flat Washer 18 x M10 Heavy Duty Washer Sectional view Fit bolts so that all bolt heads are on the outside (both sides) www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 129 Align gate with striker post before tightening bolts Fastening List 2 x M10 x 75mm Bolt 2 x M10 Nyloc Nut 2 x M10 Flat Washer 2 x M10 Heavy Duty Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 130 Tek screw driver required for this step. DO NOT overtighten maximum of 7.5 ft/lbs (10Nm) torque Fastening List 8 x 25mm Tek Screw Pre-drilled pilot holes for Tek Screws www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 131 7.5 ft/lbs (10Nm) torque. Fastening List 2 x M10 x 75mm Bolt 2 x M10 Nyloc Nut 2 x M10 Flat Washer 2 x M10 Heavy Duty Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 132 Your new Equiptec Giraffe G20 with Slide Out Deck is now ready to use Other accessories may be installed according to the customer’s requirements. Once your Giraffe G20 is fully configured and assembled it’s time to register your warranty at www.equiptec.co...
  • Page 133 Section 8 – Equiptec Giraffe G20 1.8m Hammerhead Deck Note: The 1.8m Hammerhead Deck can be fitted with all base options. For the purpose of these instructions the G20 base unit is shown with standard castors and brackets fitted. www.equiptec.co...
  • Page 134 Hammerhead Front Gate RH Handrail Post Plate Hammerhead Hammerhead Front Gate LH Front Gate RH Locate assembled G20 Base unit onto which the Hammerhead Deck is to be installed Handrail Post Plate www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 135 Step 2 – Remove Front Gate Assembly Remove the front and right gate assembly as shown Remove these bolts www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 136 Step 3 - Remove Left Gate Assembly Remove the left gate assembly as shown Remove these bolts www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 137 Step 4 – Remove Handrail Posts Remove the left and right hand handrail posts as shown Remove cap screw Remove countersunk screws (#3 Phillips head) Remove these bolts www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 138 Step 5 – Remove Handrail Connectors Remove the pivot joiner on both sides as shown Remove countersunk screws (#3 Phillips head) www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 139 Step 6 - Install Handrail Connectors Install handrail post plate on both sides as shown Fastening List 2 x M6 x 25mm Countersunk Screw www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 140 Step 7 – Remove Platform Bolts Remove the platforms existing front cross member bolts from both sides (4 bolts) as shown Remove bolts www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 141 Front View Fastening List 12 x M10 x 30mm Bolt 12 x M10 Nyloc Nut 24 x M10 Flat Washer Sectional Side View www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 142 Fastening List 4 x M6 x 25mm Countersunk Screw 8 x M10 x 70mm Bolt 8 x M10 Nyloc Nut 8 x M10 Flat Washer 8 x M10 Heavy Duty Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 143 Fastening List 4 x M6 x 25mm Countersunk Screw 8 x M10 x 70mm Bolt 8 x M10 Nyloc Nut 8 x M10 Flat Washer 8 x M10 Heavy Duty Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 144 DO NOT overtighten, maximum of 7.5 ft/lbs (10Nm) torque. Fastening List 6 x M10 x 70mm Bolt 6 x M10 Nyloc Nut 6 x M10 Flat Washer 6 x M10 Heavy Duty Washer www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 145 Step 12 - Install Front Gates Install front gates with drop bolts to the front/outside as shown www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...
  • Page 146 Your new Equiptec Giraffe G20 with 1.8m Hammerhead Deck is now ready to use Other accessories may be installed according to the customer’s requirements. Once your Giraffe G20 is fully configured and assembled it’s time to register your warranty at www.equiptec.co...
  • Page 147 Contact details Manufacturer The Equiptec Giraffe G20 is manufactured in New Zealand by Equiptec. Please contact us with any queries and one of our team will be very happy to assist in you. Head Office USA Office P: +64 6 842 0222 P: 1 888 523 4340 E: sales@equiptec.co...
  • Page 148 Manufacturers of Giraffe, Monkey and Squirrel Adjustable Height Platforms www.equiptec.co Ph: 1 888 523 4340 www.equiptec.co May 2022 Giraffe Assembly Instructions G20 - SB 2.1...

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