Page 1 G20 Assembly Manual www.equiptec.co Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 2 Assembly Instructions for your new Equiptec Giraffe G20 Section Unit / Accessory Kit Page Giraffe G20 Base Unit If any instruction is unclear, DO NOT proceed, contact Equiptec for advice Giraffe G20 Standard Castors w. www.equiptec.co e. sales@equiptec.co p. +64 6 842 0222...
Page 3 Configuration Options Assemblies Section Assemblies Section G20 Base Unit G20 Base Unit Giraffe G20 + 1 Step Giraffe G20 G20 1 Step Extension G20 Standard Castors w Slide Out G20 Slide Out Deck G20 Base Unit G20 Base Unit Giraffe G20...
Page 4 Giraffe G20 G20 Base Unit Giraffe G20 G20 Base Unit + 2 Step G20 2 Step Extension + 8 Step G20 8 Step Sub Chassis w Hammerhead G20 1.8m Hammerhead Deck Giraffe G20 G20 Base Unit Giraffe G20 G20 Base Unit...
Page 5 Section 1 - Equiptec Giraffe G20 Base Unit Giraffe G20 as shipped with packaging removed Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 6 Extrusion hollow members Heavy Duty Washer Heavy Duty Washer Flat Spring Washer Washer Bolt Bolt Flat Washer M8 Nyloc Heavy Duty Washer M8 Cap Bolt Screw Pivot Handrail Joiner Extrusion Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 7 Stair Midrail Assembly Platform Handrail Assembly Platform LH Handrail Assembly Platform RH Handrail Assembly Upper Platform Stair Handrail Assembly Left Corner Post + Gate Assembly Right Corner Post + Gates Assembly Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 8 Platform LH Handrail Platform RH Handrail Assembly Assembly Assembly Assembly Assembly Floating Tread Upper Platform Stair Handrail Left Corner Post + Gate Right Corner Post + Gate Assembly Assembly Assembly Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 9 Step 2 - Fit Pump Handle Install pump handle – slide into place as shown and tighten grub screw into indent at the base of the handle Pump Handle Grub Screw to be tightened Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 10 Ensure bolt heads are on the inside (facing the deck) Fastening List 12 x M10 x 30mm Bolt 12 x M10 Nyloc Nut 24 x M10 Flat Washer Rotate Deck up into position Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 11 (7.5 ft/lbs) torque Fastening List 4 x M10 x 80mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer M10 x 80mm Bolt DO NOT OVERTIGHTEN 10Nm (7.5 ft/lbs) maximum Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 12 Step 5 - Fit Floating Treads Fit the five floating treads as shown Ensure orientation is correct Floating Treads Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 13 4 x M10 Heavy Duty Washer Leave this cap screw loose M10 x 65mm Bolt DO NOT OVERTIGHTEN Max tightening torque 10Nm (7.5 ft/lbs) See general fixing detail B on page 2 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 14 DO NOT OVERTIGHTEN Max tightening torque 10Nm (7.5 ft/lbs) See general fixing detail A on page 2 Leave these cap screws loose See general fixing detail D on page 2 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 15 2 x M8 Nyloc Nut detail C on page 2 4 x M10 x 65mm Bolt 4 x M10 Nyloc Nut 4 x M10 Flat Washer 4 x M10 Heavy Duty Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 16 DO NOT OVERTIGHTEN Max tightening torque 10Nm (7.5 ft/lbs) M10 x 70mm Bolt DO NOT OVERTIGHTEN Max tightening torque 10Nm (7.5 ft/lbs) See general fixing detail A on page 2 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 17 Step 10 - Fit Left Corner Post + Gate Assembly Ensure the G20 is lifted up two steps before fitting these handrail assemblies Fit the Upper Platform Stair Handrail assembly on both sides as shown Fastening List 4 x M8 x 35mm Cap Screw...
Page 18 Step 11 - Fit Left Corner Post + Gate Assembly Lower the G20 back to the lowest position Fit left corner post and gate assembly as shown Align gate and lock/latch before tightening bolts Fastening List 3 x M10 x 70mm Bolt...
Page 19 3 x M10 Flat Washer 3 x M10 Heavy Duty Washer M10 x 70mm Bolt DO NOT OVERTIGHTEN Max tightening torque 10Nm (7.5 ft/lbs) See general fixing detail A on page 2 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 20 Your new Equiptec Giraffe G20 Base unit is now assembled… It is ready for the customers specified base and accessories to be fitted. Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 21 Section 2 - Equiptec Giraffe G20 Standard Castors Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 22 Castor + Bracket Castor + Bracket Assembly Rear RH Assembly Front LH Assembly Rear LH Assembly Front RH Assembly Rear RH Locate assembled G20 Base unit the standard castors are to be fitted to Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co...
Page 23 Step 2 - Fit Castor Wheel + Bracket Assembly Underbody Detail per corner Lift the G20 with a forklift to access Nordlock underbody bolt positions. Ensure Washer (2 part) there is suitable safety support fitted under the chassis to safeguard...
Page 24 Your new Equiptec Giraffe G20 with Standard Castors is now ready to use Other accessories could be fitted according to customer specification. Once your Giraffe G20 is fully configured its now time to register your warranty at www.equiptec.co Ensure all users read, understand and follow all safety notices and directions in the Owner’s Manual.
Page 25 Section 3 - Equiptec Giraffe G20 1 Step Extension Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 26 Assembly Front RH Assembly Rear LH Assembly Rear RH Extension Stair Assembly Extension Stair Handrail Assembly Handrail Pivot Joiner Locate assembled G20 Base unit the 1 Step Extension is to be fitted Extension Stair Assembly Extension Stair Handrail Assembly Handrail Pivot Joiner Giraffe Assembly Instructions G20 - SB 2.1...
Page 27 Step 2 – Remove Castors & Brackets if fitted If the G20 unit the extension is being fitted to has castors fitted these will need to be removed. If not go to step 3 Lift the G20 with forklift and place...
Page 28 Step 3 – Remove Handrail Endcaps Remove the handrail endcap on both sides as shown. Use pozi-drive number 3 bit and retain fastenings for use in step 4 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 29 Fit the pivot joiner on both sides as shown using the screws that were retained when removing the end caps in step 3 Fastening List (reused from step 3) 6 x M6 x 16mm Countersunk Screw Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 30 M12 x 40mm 8 x M12 Flat Washer Bolt + Flat Washer + Spring 12 x M12 Nordlock Washer Washer x 2 8 x M12 Spring Washer Upper Fixing Bolts Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 31 Step 6 – Fit Stair Assembly Fit the stair assembly, insert bolts as shown and tighten Fastening List 6 x M10 x 30mm Bolt 6 x M10 Nyloc Nut 12 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 32 4 x M10 Flat Washer 4 x M10 Heavy Duty Washer M10 x 70mm Bolt DO NOT OVERTIGHTEN Max tightening torque 10Nm (7.5 ft/lbs) See general fixing detail A on page 2 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 33 Your new Equiptec Giraffe G20 with 1 Step Extension is now ready to use Other accessories could be fitted according to customer specification. Once your Giraffe G20 is fully configured its now time to register your warranty at www.equiptec.co Ensure all users read, understand and follow all safety notices and directions in the Owner’s Manual.
Page 34 Section 4 – Equiptec Giraffe G20 2 Step Extension Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 35 Assembly Front RH Assembly Rear LH Assembly Rear RH Extension Stair Assembly Extension Stair Handrail Assembly Handrail Pivot Joiner Locate assembled G20 Base unit the 2 Step Extension is to be fitted to Extension Stair Assembly Extension Stair Handrail Assembly...
Page 36 Step 2 – Remove Castors & Brackets if fitted If the G20 unit the extension is being fitted to has castors fitted these will need to be removed. If not go to step 3 Lift the G20 with forklift and place...
Page 37 Step 3 – Remove Handrail Endcaps Remove the handrail endcap on both sides as shown. Use pozi-drive number 3 bit and retain fastenings for use in step 4 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 38 Fit the pivot joiner on both sides as shown using the screws that were retained when removing the end caps in step 3 Fastening List (reused from step 3) 6 x M6 x 16mm Countersunk Screw Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 39 M12 x 40mm 8 x M12 Flat Washer Bolt + Flat 12 x M12 Nordlock Washer Washer + Spring Washer x 2 8 x M12 Spring Washer Upper Fixing Bolts Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 40 6 x M10 x 30mm Bolt 6 x M10 Nyloc Nut 12 x M10 Flat Washer DO NOT OVERTIGHTEN Max tightening torque 10Nm (7.5 ft/lbs) See general fixing detail A on page 2 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 41 4 x M10 Flat Washer 4 x M10 Heavy Duty Washer M10 x 70mm Bolt DO NOT OVERTIGHTEN Max tightening torque 10Nm (7.5 ft/lbs) See general fixing detail A on page 2 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 42 Your new Equiptec Giraffe G20 with 2 Step Extension is now ready to use Other accessories could be fitted according to customer specification. Once your Giraffe G20 is fully configured its now time to register your warranty at www.equiptec.co Ensure all users read, understand and follow all safety notices and directions in the Owner’s Manual.
Page 43 Section 5 – Equiptec Giraffe G20 4 Step Sub Chassis Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 44 Sub Chassis Rear Bottom Brace RH Sub Chassis Front Sub Chassis Front Sub Chassis Rear Sub Chassis Rear Bottom Brace LH Bottom Brace RH Bottom Brace LH Bottom Brace RH Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 45 Sub Chassis Stair Mount Bracket RH Sub Chassis Stair Handrail Assembly Handrail Pivot Joiner Sub Chassis Handrail Plate Pivot Joiner Stair Handrail Assembly Locate assembled G20 Base unit the 4 Step Sub Chassis is to be fitted to Handrail Handrail Plate Pivot Joiner Pivot Joiner Giraffe Assembly Instructions G20 - SB 2.1...
Page 46 Check the chassis bottom rail assembly conforms exactly to these 2 measurements before tightening bolts Turn the bottom rail assembly over so the etch marks on the top face are now facing down Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 47 (G13) on the mating faces Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 48 4 x M10 x 30mm Bolt 5 x M10 x 130mm Bolt 9 x M10 Nyloc Nut 18 x M10 Flat Washer M10 x 30mm Bolt M10 x 130mm Bolt Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 49 M10 x 35 Bolt Tighten all fastenings Fastening List 12 x M10 x 30mm Bolt 4 x M10 x 35mm Bolt (directional locks) 16 x M10 Nyloc Nut 32 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 50 Right Side 287R to A1 Do not fully tighten bolts at this stage Fastening List 8 x M10 x 75mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 51 Fit 4 bolts per side as shown Do not fully tighten bolts at this stage Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 52 4 x M10 x 30mm Bolt 4 x M10 x 75mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer M10 x 75mm Bolt M10 x 30mm Bolt Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 53 A6 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 54 (316) as shown, match mating face of the trigger mount post with A7 Tighten all bolts Fastening List 2 x M6 x 25mm Bolt 2 x M6 Nyloc Nut 4 x M6 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 55 G8 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 56 M10 x 75mm Bolt Tighten all bolts Fastening List 8 x M10 x 30mm Bolt 8 x M10 x 75mm Bolt 16 x M10 Nyloc Nut 16 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 57 Tighten all bolts Fastening List 2 x M10 x 30mm Bolt 2 x M10 x 75mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer M10 x 30mm Bolt Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 58 Step 14 - Fit Chassis Extension Rail Fit the chassis extension rail (109) as shown Tighten all bolts Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 59 Step 15 - Check the Chassis Top Rail Measurements Check the chassis top rail assembly measurements conforms exactly to these 2 measurements shown before tightening bolts Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 60: Table Of Contents
4 x M6 Flat Washer M10 x 30mm Bolt 12 x M10 x 30mm Bolt 12 x M10 Nyloc Nut 24 x M10 Flat Washer M6 x 25mm Bolt M10 x 30mm Bolt Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 61: Tighten All Bolts
Fit the stair assembly and bolt on both sides as shown Tighten all bolts Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 62 Step 18 – Remove Castors & Brackets if fitted If the G20 unit the sub chassis is being fitted to has castors fitted these will need to be removed. If not go to step 19 Lift the G20 with forklift and place solid...
Page 63 Fit the stair mount brackets on both sides as shown Tighten all bolts Fastening List 6 x M10 x 30mm Bolt 6 x M10 Nyloc Nut 12 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 64 Step 20 - Fit Base Unit to Sub Chassis Place the G20 unit carefully onto the new sub chassis as shown. Take care to align/fit all bolts shown before tightening them all. Ensure the bolt heads of the front 2 bolts are facing down.
Page 65 Step 21 – Remove Handrail End Caps Remove the handrail end caps as shown (use pozi-drive number 3 bit) Remove endcap Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 66 Step 22 - Fit Handrail Fittings Fit handrail joining fittings as shown Fastening List 6 x M6 x 16mm Countersunk Screw Pivot Joiner Plate Pivot Joiner Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 67 4 x M10 Flat Washer 4 x M10 Heavy Washer M10 x 70mm Bolt DO NOT OVERTIGHTEN Max tightening torque 10Nm (7.5 ft/lbs) See general fixing detail A on page 2 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 68 8 x M10 Flat Washer Note: Steps 25 – 29 are M10 x 75mm Bolt optional. Do these only if you wish the unit to have a lower pump handle/ trigger height Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 69 Remove pump handle and unbolt the hydraulic tank from the bracket, then unbolt tank bracket. Retain fastenings for reinstallation in the new location Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 70: M6 Nyloc Nut
Fastening List (reused from removal) 1 x M6 x 75mm Bolt 1 x M6 Nyloc Nut 4 x M6 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 71 Step 27 – Reinstall Pump Mount Bracket Reinstall the pump mount bracket as shown Fastening List (reused from removal) 4 x M6 x 20mm Bolt 4 x M6 Nyloc Nut 8 x M6 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 72 Firmly clip hose into new position ensuring excess hose is not left loose Fastening List (reused from removal) 4 x M8 x 40mm Bolt 4 x M8 Nyloc Nut 8 x M8 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 73 Fastening List (reused from removal) 2 x M10 x 30mm Bolt 2 x M10 x 75mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 74 Your new Equiptec Giraffe G20 with 4 Step Sub Chassis is now ready to use Other accessories could be fitted according to customer specification. Once your Giraffe G20 is fully configured its now time to register your warranty at www.equiptec.co...
Page 75 Section 6 – Equiptec Giraffe G20 8 Step Sub Chassis Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 76 Front Brace LH Front Brace RH Rear Brace LH Rear Brace RH Sub Chassis Support Brace Sub Chassis Sub Chassis Sub Chassis Bottom Brace LH Bottom Brace RH Support Brace Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 77 Sub Chassis Landing Platform Assembly Stair Mount Stair Mount Sub Chassis Sub Chassis Landing Platform Post Assembly Bracket LH Bracket RH Landing Platform Post Assembly Sub Chassis Landing Platform Assembly Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 78 Sub Chassis Stair Mid Rail Sub Chassis Landing Mid Rail Sub Chassis Stair Mid Rail Sub Chassis Landing Mid Rail Locate assembled G20 Base unit the 8 Step Sub Chassis is to be fitted to Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co...
Page 79 2 measurements before tightening bolts Turn the bottom rail assembly over so the etch marks on the top face are now facing down Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 80 4 x M10 x 30mm Bolt 5 x M10 x 130mm Bolt 9 x M10 Nyloc Nut M10 x 30mm Bolt 18 x M10 Flat Washer M10 x 130mm Bolt Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 81 Step 4 – Fit Rear Chassis Bottom Rail Fit the chassis bottom rail rear assembly as shown Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 82 (G13) on the mating faces Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 83: 12 X M10 X 30Mm Bolt
M10 x 35 Bolt Tighten all fastenings Fastening List 12 x M10 x 30mm Bolt 4 x M10 x 35mm Bolt (directional locks) 16 x M10 Nyloc Nut 32 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 84 Step 7 – Assemble Front Upright Bolt cross member to uprights as shown Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 85 G8 Tighten all bolts View from rear Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 86 Tighten all bolts Fastening List 8 x M10 x 30mm Bolt 8 x M10 x 75mm Bolt 16 x M10 Nyloc Nut 36 x M10 Flat Washer M10 x 75mm Bolt Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 87 (129) as shown, match mating faces of the mid upright assembly to B6 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 88 B2 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 89: 12 X M10 Nyloc Nut
Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 8 x M10 x 75mm Bolt 12 x M10 Nyloc Nut 24 x M10 Flat Washer M10 x 75mm Bolt Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 90: M10 X 30Mm Bolt
Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 x 75mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer M10 x 30mm Bolt Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 91 Step 14 - Check the Chassis Top Rail Measurements Check the chassis top rail assembly measurements conforms exactly to these 2 measurements shown before tightening bolts Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 92 Step 15 - Fit Chassis Top Rail Extension Fit the chassis top rail extension (143) as shown Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 93 G7 and B9 Tighten all bolts Fastening List 12 x M10 x 30mm Bolt 12 x M10 Nyloc Nut 24 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 94 Step 17 - Fit Stair Assembly Fit the stair assembly as shown Tighten all bolts Fastening List 8 x M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 95 Step 18 - Fit Landing Platform Fit the landing platform as shown Tighten all bolts Fastening List 5 x M10 x 30mm Bolt 5 x M10 Nyloc Nut 10 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 96: M6 X 25Mm Bolt
B11 and B12 Tighten all bolts Fastening List 4 x M6 x 25mm Bolt 4 x M6 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 97: M10 X 30Mm Bolt
G15 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 98 G15 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 99 B10 Tighten all bolts Fastening List 4 x M10 x 30mm Bolt 4 x M10 Nyloc Nut 8 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 100 Step 23 – Remove Bottom Stair Handrail Posts Remove the bottom stair handrail posts from the G20 that the 8 Step sub chassis is to be fitted to as shown, retain fastenings for use in step 24 Remove Cap Screw...
Page 101 23 M8 x 35mm Cap Screw M10 x 65mm Bolt DO NOT overtighten, maximum tightening 10Nm (7.5 ft/lbs) torque Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 102 Step 25 - Remove Castors & Brackets if fitted If the G20 unit the sub chassis is being fitted to has castors fitted these will need to be removed. If not go to step 26 Lift the G20 with forklift and place solid...
Page 103 Fit the stair mount brackets on both sides as shown Tighten all bolts Fastening List 6 x M10 x 30mm Bolt 6 x M10 Nyloc Nut 12 x M10 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 104 Step 27 - Fit Base Unit to Sub Chassis Place the G20 unit carefully onto the new sub chassis as shown. Take care to align/fit all bolts shown before tightening them all. Ensure the bolt heads of the front 2 bolts are facing down.
Page 105 (1 set for each side) Insert fastenings through pivot joiners, DO NOT tighten bolts in handrail assembly at this stage Fastening List 16 x M8 x 35mm Cap Screw 16 x M8 Nyloc Nut Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 106 Double check that no bolts are left loose Fastening List 8 x M10 x 65mm Bolt 8 x M10 Nyloc Nut 8 x M10 Flat Washer 8 x M10 Heavy Duty Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 107 4 x M10 x 30mm Bolt 4 x M10 x 75mm Bolt M10 x 30mm Bolt 8 x M10 Nyloc Nut 16 x M10 Flat Washer M10 x 75mm Bolt Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 108 Remove pump handle and unbolt the hydraulic tank from the bracket, then unbolt tank bracket. Retain fastenings for reinstallation in the new location Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 109 Fastening List (reused from removal) 1 x M6 x 75mm Bolt 1 x M6 Nyloc Nut 2 x M6 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 110 Step 33 - Reinstall Pump Mount Bracket Reinstall the pump mount bracket as shown Fastening List (reused from removal) 4 x M6 x 20mm Bolt 4 x M6 Nyloc Nut 8 x M6 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 111 Firmly clip hose into new position ensuring excess hose is not left loose Fastening List (reused from removal) 4 x M8 x 40mm Bolt 4 x M8 Nyloc Nut 8 x M8 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 112 Step 35 - Reinstall Pump Handle Reinstall pump handle and tighten grub screw as shown Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 113 Your new Equiptec Giraffe G20 with 8 Step Sub Chassis is now ready to use Other accessories could be fitted according to customer specification. Once your Giraffe G20 is fully configured its now time to register your warranty at www.equiptec.co...
Page 114 Section 7 – Equiptec Giraffe G20 Slide Out Deck Note: The Slide Out Deck can be fitted with all base options. For the purpose of these instructions the G20 base unit is shown with standard castors and brackets fitted. Giraffe Assembly Instructions G20 - SB 2.1...
Page 115 Slide Out Right Gate Assembly Slide Out Counterweight Bracket Slide Out Side Handrail AHP Counterweight Assembly RH Locate assembled G20 Base unit the Slide Out Deck is to be fitted Slide Out Front Gate Assembly Slide Out Right Slide Out Right...
Page 116 View from under stair Note: Counterweight is not required when the Slide Out Deck is fitted to a G20 + 4 Step or G20 + 8 Step. If this is the case, skip steps 2 and 3 and continue from step 4.
Page 117 B Fit washers/nuts and tighten both bolts Fastening List 2 x M8 x 100mm Bolt 2 x M8 Nyloc Nut 4 x M8 Flat Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 118 Step 4 – Remove Front Gate Assembly Remove the front and right gate assembly as shown Remove these bolts Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 119 Step 5 - Remove Left Gate Assembly Remove the left gate assembly as shown Remove these bolts Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 120 Step 6 – Remove Gate Locks Remove gate locks as shown Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 121 Step 7 – Remove Safety Gate Remove rear safety gate as shown Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 122 10Nm (7.5 ft/lbs) torque. Fastening List 4 x M10 x 70mm Bolt 4 x M10 Nyloc Nut 4 x M10 Flat Washer 4 x M10 Heavy Duty Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 123 10Nm (7.5 ft/lbs) torque. Fastening List 4 x M10 x 70mm Bolt 4 x M10 Nyloc Nut 4 x M10 Flat Washer 4 x M10 Heavy Duty Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 124 DO NOT overtighten, maximum of 10Nm (7.5 ft/lbs) torque. Packer Fastening List 12 x M10 x 70mm Countersunk Bolt 12 x M10 Nyloc Nut 12 x M10 Heavy Duty Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 125 Step 11 - Fit Platform Deck Assembly Slide the slide out platform deck assembly into position as shown Front View Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 126 4 x M10 x 65mm Bolt 8 x M10 Nyloc Nut 12 x M10 Flat Washer 4 x M10 Heavy Duty Washer M10 x 65mm Bolt M10 x 30mm Bolt Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 127 18 x M10 Nyloc Nut 18 x M10 Flat Washer 18 x M10 Heavy Duty Washer Sectional view Fit bolts so that all bolt heads are on the outside (both sides) Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 128 Align gate with striker post before tightening bolts Fastening List 2 x M10 x 75mm Bolt 2 x M10 Nyloc Nut 2 x M10 Flat Washer 2 x M10 Heavy Duty Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 129 Tek screw driver required for this step. DO NOT overdrive the screws to avoid stripping threads Fastening List 8 x 25mm Tek Screw Pre-drilled pilot holes for Tek Screws Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 130 10Nm (7.5 ft/lbs) torque. Fastening List 2 x M10 x 75mm Bolt 2 x M10 Nyloc Nut 2 x M10 Flat Washer 2 x M10 Heavy Duty Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 131 Your new Equiptec Giraffe G20 with Slide Out Deck is now ready to use Other accessories could be fitted according to customer specification. Once your Giraffe G20 is fully configured its now time to register your warranty at www.equiptec.co Ensure all users read, understand and follow all safety notices and directions in the Owner’s Manual.
Page 132 Section 8 – Equiptec Giraffe G20 1.8m Hammerhead Deck Note: The 1.8m Hammerhead Deck can be fitted with all base options. For the purpose of these instructions the G20 base unit is shown with standard castors and brackets fitted. Giraffe Assembly Instructions G20 - SB 2.1...
Page 133 Assembly RH Hammerhead Front Gate RH Handrail Post Plate Hammerhead Hammerhead Front Gate LH Front Gate RH Locate assembled G20 Base unit the Hammerhead Deck is to be fitted to Handrail Post Plate Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co...
Page 134 Step 2 – Remove Front Gate Assembly Remove the front and right gate assembly as shown Remove these bolts Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 135 Step 3 - Remove Left Gate Assembly Remove the left gate assembly as shown Remove these bolts Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 136 Step 4 – Remove Handrail Posts Remove the left and right hand handrail posts as shown Remove cap screw Remove countersunk screws (#3 Phillips head) Remove these bolts Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 137 Step 5 – Remove Handrail Fittings Remove the pivot joiner on both sides as shown Remove countersunk screws (#3 Phillips head) Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 138 Step 6 - Fit Handrail Fittings Install handrail post plate on both sides as shown Fastening List 2 x M6 x 25mm Countersunk Screw Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 139 Step 7 – Remove Platform Bolts Remove the platforms existing front cross member bolts from both sides (4 bolts) as shown Remove bolts Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 140 Front View tightening the bolts. Fastening List 12 x M10 x 30mm Bolt 12 x M10 Nyloc Nut 24 x M10 Flat Washer Sectional Side View Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 141 Fastening List 4 x M6 x 25mm Countersunk Screw 8 x M10 x 70mm Bolt 8 x M10 Nyloc Nut 8 x M10 Flat Washer 8 x M10 Heavy Duty Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 142 Fastening List 4 x M6 x 25mm Countersunk Screw 8 x M10 x 70mm Bolt 8 x M10 Nyloc Nut 8 x M10 Flat Washer 8 x M10 Heavy Duty Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 143 DO NOT overtighten, maximum of 10Nm (7.5 ft/lbs) torque. Fastening List 6 x M10 x 70mm Bolt 6 x M10 Nyloc Nut 6 x M10 Flat Washer 6 x M10 Heavy Duty Washer Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 144 Step 12 - Fit Front Gates Fit front gates with drop bolts to the front/outside as shown Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 145 Your new Equiptec Giraffe G20 with 1.8m Hammerhead Deck is now ready to use Other accessories could be fitted according to customer specification. Once your Giraffe G20 is fully configured its now time to register your warranty at www.equiptec.co Ensure all users read, understand and follow all safety notices and directions in the Owner’s Manual.
Page 146 Notes Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...
Page 147 Contact details Manufacturer The Giraffe G20 is manufactured in New Zealand by Equiptec. Please contact us with any queries and one of our team will be very happy to assist in you. Ph: +64 6 842 0222 E: sales@equiptec.co W: www.equiptec.co...
Page 148 Manufacturers of Giraffe, Monkey and Squirrel Adjustable Height Platforms www.equiptec.co Ph: +64 6 842 0222 Giraffe Assembly Instructions G20 - SB 2.1 www.equiptec.co April 2022...

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