Gravely 895022 Owner/Operator And Parts Manual
Gravely 895022 Owner/Operator And Parts Manual

Gravely 895022 Owner/Operator And Parts Manual

Reel mower

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Reel Mower
Owner/Operator and Parts Manual
Model
895022 – PM-3084
03722200C 3/11
Printed in USA

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Table of Contents
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Summary of Contents for Gravely 895022

  • Page 1 Reel Mower Owner/Operator and Parts Manual Model 895022 – PM-3084 03722200C 3/11 Printed in USA...
  • Page 2: Table Of Contents

    Keep a proof of purchase if you do not register your unit. Customer Note: If dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com on the internet.
  • Page 3: Safety

    SAFETY CAUTION: POTENTIALLY HAZARDOUS WARNING: This cutting machine is capable of SITUATION! If not avoided, MAY RESULT in minor or amputating hands and feet and throwing objects. moderate injury. It may also be used to alert against Failure to observe the safety instructions in the unsafe practices.
  • Page 4 2. DANGER! ROTATING BLADES NEVER operate unit after or during the use of medication, drugs or alcohol. Safe operation requires your complete and unimpaired attention at all times. • Keep away to prevent serious injury or death from rotating blade contact. DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts.
  • Page 5 DO NOT operate at too fast a rate. DO NOT change engine a plastic liner. Always place containers on the ground away from governor settings or over-speed engine. Slow down before turning. your vehicle before filling. DO NOT operate in reverse unless absolutely necessary. ALWAYS When practical, remove gas-powered equipment from the truck or look down and behind before and while backing.
  • Page 6: Installation

    INSTALLATION NOTE: All hydraulic fittings may require adjustment for attachment installation. Ensure that there is proper clearance between the WARNING: AVOID INJURY. Read and understand fittings and the cutting unit hydraulic pump fan shroud. the entire Safety section before attempting any maintenance.
  • Page 7 7. Install cylinder limiter to tilt cylinder. See Figure 4. Ensure that washers are installed correctly and that limiter does not contact the cylinder. Tilt Cylinder 3, 4 1, 2 1. 1/2 x 4-In. Hex Bolt 2. 1/2-In. Flat Washer 3.
  • Page 8 12. Remove the shipping plugs and attach the hydraulic hoses Reel-Control from the attachment pump to the tractor pump as shown in Switch Figure 8. Wire Harness Figure 10 OP2012 15. Locate the purple/white-stripe wire leading to the PTO switch. Cut the wire, strip away a small amount of insulation and install Figure 8 bullet connectors on each end of wire.
  • Page 9 16. Note the position where the cutting units are to be mounted on 19. With the reel motor in place mount the motor guards to the the attachment. The positions are noted on the reel studs by sliding the guard flanges up onto the mounting studs. counterweight housings as shown in Figure 12.
  • Page 10: Controls And Features

    CONTROLS AND FEATURES Figure 16 1. Parking Brake 2. Throttle Lever 3. Transport Lift Lever 4. Reel Lift Lever 5. PTO Switch 6. Reel Lift Cylinder 7. Hydraulic Reel Motor 8. Height of Cut Adjuster 9. Lift Chain 10. Front Roller 11.
  • Page 11: Operation

    OPERATION TO STOP IN AN EMERGENCY WARNING: AVOID INJURY. Read and understand Turn ignition key to OFF. the entire Safety section before attempting any maintenance. PRE-START Refer to tractor’s owner manual for tractor pre-starting and CONTROLS AND FEATURES operation. See Figure 16 for all Controls and Features locations. Transport the equipment to the area to be mowed.
  • Page 12: Maintenance

    MAINTENANCE Gravely Dealers will provide any service or adjustments which may The PTO must not engage unless operator is sitting on seat. To be required to keep your unit operating at peak efficiency. test: 1. Start engine. 2. Stand up off of seat.
  • Page 13: Service And Adjustments

    SERVICE AND ADJUSTMENTS Reel-to-Bedknife Adjustment WARNING: AVOID INJURY. Read and understand 1. Loosen the locking screws (both sides, Figure 19 & Figure 20) the entire Safety section before attempting any until the washer can be moved by hand. maintenance. 2. Turn one adjusting screw slowly while rotating the reel by hand.
  • Page 14 MAINTAINING BLADE SHARPNESS REEL CONTROL SWITCH ADJUSTMENT Use Gravely Backlapper, part no. 79524700 or equivalent. The reel-control switch can be adjusted to change the height where reel rotation starts and stops when raising and lowering the mower reels (figure 21).
  • Page 15: Storage

    STORAGE LONG TERM WARNING: AVOID INJURY. Read and understand Lower mower unit to surface. the entire Safety section before attempting any Clean unit thoroughly with mild soap and low-pressure water and maintenance. lubricate (see Maintenance). Touch up all scratched painted surfaces.
  • Page 16: Accessories

    3. Replace reel. 3. Reel blades damaged. 4. Install or replace belt. 4. Reel pump drive belt damaged or off pulleys. ACCESSORIES SPECIFICATIONS See your authorized Gravely Dealer to add these optional Model Number 895022 accessories. Description PM-3084 Part No.
  • Page 17: Parts List

    PARTS LIST FRAME & LIFT ARMS Item Part No. Qty. Description 04259451 ARM WELDMENT, CENTER 03395851 HYDROSTAT DECK WELDMENT 03699700 PIVOT PIN (CENTER) 03699800 PIVOT PIN (OUTER) 01689000 LYNCH PIN, 1/4 X 1-9/16 03395951 ARM WELDMENT, LEFT SIDE 05500738 BUSHING, 1 X 3/4 X 3/4 07000916 GREASE FITTING, 1/4-28 03724451...
  • Page 18 DECK, PUMP & BELTS GB – 18...
  • Page 19 DECK, PUMP & BELTS Item Part No. Qty. Description 00587200 PUMP 01670900 SWITCH COVER 01668500 SWITCH, DOUBLE POLE 03722751 PLATE, SWITCH 03723100 BLOCK, MANIFOLD 03721800 BELT, DRIVE 03722551 SHEAVE PUMP 03396451 IDLER SUPPORT, PULLEY 03396651 IDLER ARM, PUMP 06611300 KEY, SQUARE 5 MM X 30 MM 08300321 SPRING, PUMP IDLER 07000916...
  • Page 20 ATTACHING HARDWARE Item Part No. Qty. Description 05900704 HHCS, 5/8-11 X 1-3/4 06500515 HEX NUT, 5/8-11 NYLOCK 05900805 HHCS 1/2-13 X 1 G5 ZP 06500510 NUT ,1/2-13 NYLOCK GB – 20...
  • Page 21 LIFT ASSEMBLY Item Part No. Qty. Description 03699600 PIVOT PIN (CYLINDER) 03396351 REEL LIFT WELDMENT 04909800 HYDRAULIC CYLINDER 2-1/2 BORE X 4 STROKE 07001001 ROD END 1/2-20 RH 03720100 CHAIN - 5 LINK 07000916 GREASE FITTING, 1/4-28 03723200 BUSHING, 1 X 3/4 X 1 05500738 BUSHING, 1 X 3/4 X 3/4 02850900...
  • Page 22 CUTTING UNITS GB – 22...
  • Page 23 CUTTING UNITS Item Part No. Qty. Description 02695800 ROLLER ADJUSTER WELDMENT 02116100 JAM NUT 1/2-13 CP 02690300 ROLLER ASSEMBLY, SMOOTH ALUMINUM 3.00 06000126 SETSCREW HEX SOC HD 3/8-16 X 1/4 04293700 BEARING HOUSING ADAPTER WLDMNT, LH 02658400 COUNTERWEIGHT REEL HOUSING 02699000 BUTTON HEAD CAP SCREW 3/8-16 X 1-1/2 SS 03789500...
  • Page 24 HYDRAULIC SYSTEM 18, 20 Reel Pump Item Part No. Qty. Description 03721900 HOSE, 801*JC*J9*8-8-8-18.0" 03724700 HOSE, 801*JC*J9*8-8-8-20.0" 03724600 HOSE, 801*JC*JC*6-6-6-21.0" 03724800 HOSE, AX*JS*J9*6-4-4-15.0" W/Sleeve 03724900 HOSE, AX*JC*JC*4-4-4-75.0" W/Sleeve 03725000 HOSE, AX*J7*J9*4-4-4-58.0" (270 deg.) W/Sleeve 03725100 HOSE, AX*JC*J9*4-4-4-51.0" W/Sleeve 03725200 HOSE, AX*JC*J9*8-8-8-44.5" W/Sleeve 03725300 HOSE, AX*JC*JC*8-8-8-82.5"...
  • Page 25: Warranty

    Commercial Mowing Equipment Limited Warranty Ariens Company (Ariens) warrants to the original purchaser that Ariens, Gravely and Countax brand products purchased on or after 1/1/2011 and designated or labeled commercial products by Ariens Company will be free from defects in material and workmanship for the time period noted in the chart below.
  • Page 26 Exclusions - Items Not Covered by This Warranty • Parts that are not genuine Ariens, Gravely or Countax service parts are not covered by this warranty and may void the war- ranty. • Damages resulting from the installation or use of any part, accessory, or attachment which is not approved by the Ariens Company for use with product(s) identified herein are not covered by this warranty.
  • Page 28 GRAVELY 655 West Ryan Street Brillion, WI 54110-1072 920-756-2141 Fax 920-756-2407 www.gravely.com...

This manual is also suitable for:

Pm-3084

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