Gravely 200 Series Owner/Operator And Parts Manual
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Gravely 200 Series Owner/Operator And Parts Manual

Gravely 200 Series Owner/Operator And Parts Manual

Grass collection system
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Grass Collection System
200 Series
Owner/Operator & Parts Manual
Model
892030
00464800E 11/07
Printed in USA

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  • Page 1 Grass Collection System 200 Series Owner/Operator & Parts Manual Model 892030 00464800E 11/07 Printed in USA...

  • Page 2: Table Of Contents

    Use only Gravely replacement parts. The replacement of from product any part on this unit with anything other than a Gravely Numbers are located on the product registration authorized replacement part may adversely affect the registration form in the unit literature here.

  • Page 3: Safety

    3. Review control functions and operation of the unit. DISCLAIMER Do not operate the unit unless all controls function Gravely reserves the right to discontinue, change, and as described in this manual. improve its products at any time without notice or 4.
  • Page 4 1. WARNING! Stop engine and wait for all moving parts to NO STEP! Always keep feet away from stop before opening cover. rotating parts. OL4420 OTt2080 4. CAUTION Avoid tip over and loss of control: • Bag is subject to wear and deterioration. DO NOT overload bagger.
  • Page 5 Keep children and people away. Keep children out of As grass catcher fills, be alert to changing unit stability work area and under watchful care of a responsible adult. and control. NEVER allow children to operate or play on or near unit. Disengage PTO when attachment is not in use.

  • Page 6: Assembly

    ALWAYS keep protective structures, guards, and panels For extended storage, clean unit thoroughly. See Engine in good repair, in place and securely fastened. NEVER Manual for proper storage. modify or remove safety devices. ALWAYS lower cutting mower deck when unit is parked Keep unit free of grass, leaves, or other debris.
  • Page 7 ODD0182 ACTUAL SIZE OF MOUNTING HARDWARE ODd0436 Figure 2...
  • Page 8 (item 23) and hex bolts 200 Series (item 15) (figure 3). If needed, drill two 9/32" holes Vertical Shaft for mounting hardware. 200 Series Vertical Shaft 200 Series Diesel 200 Series Diesel ODd0310 Item Description Item Description Exhaust Deflector .25-20 Locking Nut .25-20 x .50 Hex...
  • Page 9 ASSEMBLE CATCHER 1. Attach inlet assembly (item 2) onto cover assembly (item 1) with (4) .31-18 x 1.00 hex bolt (item 20) and .31-18 nyloc nut (item 14). 2. Attach cover assembly (item 1) onto upper mount (item 6) with (8) .38-16 x 1.00 hex bolt (item 16) and (8) .38-16 nyloc nut (item 17).
  • Page 10 INSTALL COUNTERWEIGHTS FIGURE 7 INSTALL V-BELT ON BLOWER ASSEMBLY FIGURE 13 CAUTION: Always install counterweights on There are three V-belts included in the bagger kit with a front axle before operating unit with bagger part number on each V-belt: attached. Always remove counterweights from front axle when bagger is removed from the unit.
  • Page 11 • 52-inch mower decks use part number 00483851 (1 notch, 8" long). • 60, 66 & 72-inch mower decks use part number Idler Disengage 00491851 (3 notches, 5.50" long). 3. Install finger guard - (item 33) on blower assembly. Bend tab down as needed to obtain a snug fit onto mower...
  • Page 12 52-Inch Decks Blower Assembly Rubber Pulleys Bumper 5/16" Wing V-Belt (Item 27) Compression Knob Spring Double (Item 26) Pulley Belt Cover 60- and 66-inch Decks Rubber OTt3024 Bumper 5/16" Wing (Item 27) Figure 13 Knob 3. Install belt cover. (Item 26) NOTE: Use figure 14 to determine the location of the Belt Cover 5/16"...
  • Page 13 INSTALL HOSE FIGURE 15 Item Description Item Description Inlet Assembly Blower Assembly Hose Figure 15 1. Install hose (item 3) onto the inlet assembly (item 2) and secure with thumb latch. 2. Install hose (item 3) onto the blower assembly (item 9) NOTE: Trim hose length as needed.

  • Page 14: Removal

    REMOVAL REMOVING BAGGER KIT 1. Lift thumb latch and remove hose from blower assembly and inlet assembly (see figure 15 on page 13). 2. Remove belt cover. 3. Remove V-belt from double pulley (see figure 13 on page 12). 4. Remove blower assembly (see figure 11 on page 11).

  • Page 15: Operation

    Thumb Latch BEFORE EACH USE 1. Check bagger parts for wear, deterioration or Inlet Assembly damage. Replace ONLY with Gravely original 5/16" Wing service parts before operating. 2. Make sure counterweights are installed. 3. Ensure all hardware is tight.

  • Page 16: Maintenance

    • Always use full throttle when bagging. MAINTENANCE Gravely Dealers will provide any service or adjustments 3. Remove old V-belt. which may be required to keep your unit operating at 4. Install new V-belt on blower assembly pulley.

  • Page 17: Storage

    1. Worn or damaged V-belt. 1. See Replacing V-Belt (Figure 17) on or slows. page 16. SPECIFICATIONS Model Number 89203000 Description 200 Series Bagger Added Length to Unit 27" Bagger Capacity 12 Bushels Added Width to Mower 12 inches Deck...

  • Page 18: Parts List

    PARTS LIST DECALS WARNING / AVERTISSEMENT / ADVERTENCIA 077541 07742300B 052255 Item Part No. Qty. Description 05359700 Decal-Warning, Bagger Cover 07735200 Decal, Danger 07742300 Decal, Warning 08088200 Decal-Caution, Grass Pump 07754100 Decal, Hot Surface 05225500 Decal, Gravely...
  • Page 19 COUNTERWEIGHTS ODd0326 Item Part No. Qty. Description 06228300 Bolt .312-18 x 4.5 01542200 Counterweight 07531700 Knob, Wing .312-18 UNC (Tool-less hardware option) 06400006 Washer, Flat Steel .406 x 1.50 x .245 02747500 Pin-Clevis .368/.373 x 3.25 00451851 Weldment, Weight Plate 06701000 Hair Pin...
  • Page 20 BAGS AND COVER...
  • Page 21 Nut, Locking Center .25-20 (200 Series Vertical Shaft) 06529700 Nut, Locking Center (200 Series Diesel) 29 05947900 Bolt, Hex .25-20 x .50 Grade 5 (200 Series Vertical Shaft) 05947900 Bolt-Hex .25-20 x .50 Grade 5 (200 Series Diesel) 30 00610551...
  • Page 22 BLOWER HOUSING ASSEMBLY PDd0022 PDd0022...
  • Page 23 BLOWER HOUSING ASSEMBLY (CONTINUED) Item Part No. Qty. Description 06545400 Nut, .31-18 Nyloc Flange 00451951 Cover, Blower 05978900 Bolt, Hex .62-18 x 1.75 06445700 Washer, Bevelled .63 x 1.625 x .14 00468200 Weldment, Impeller 05958000 Bolt, Hex .38-16 x 1.25 Grade 5 06545500 Nut, .38-16 Nyloc Flange 58803600...
  • Page 24 Upper Mount, 3-Bag 06223800 Bolt, Round Head Square Neck .38-16 x 1.75 Grade 5 06534900 Nut, Spinlock Flange .375 00455851 Mount, Bagger 200 Series 05961100 Bolt, Hex .38-16 x 3.25 Grade 5 05948700 Bolt, Hex .38-16 x 1.00 Grade 5 06400006 Washer, Flat Steel .406 x 1.50 x .245...

  • Page 25: Warranty

    1000 hours of use, whichever comes first. An upon examination by the Ariens Company to be defective or authorized Gravely dealer will repair any defect in material or worn out. Replacements will be supplied free of charge.
  • Page 26 • Warranty service must be performed by a respective Ariens or Gravely authorized service representative. • Parts that are not genuine Ariens or Gravely brand service parts are not covered by this warranty. • To find an Ariens or Gravely authorized service representative, contact Ariens at: •...
  • Page 27 Ariens Company • 655 W. Ryan St, P.O. Box 157 • Brillion, WI 54110-0157• (920) 756-2141 • www.ariens.com ALW2 - 112707...
  • Page 28 GRAVELY A Division of Ariens Company 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.gravely.com...

This manual is also suitable for:

892030

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