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OWNER’S MANUAL Includes Installation Instructions SOLAR WATER HEATERS...
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It is important you read the following safety information and warnings: This water heater must be installed, operated and maintained in accordance with the manufacturer’s instructions for safety. This water heater is only intended to be operated by persons who have the experience or the knowledge and the capabilities to do so.
Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 HERE'S HOW IT WORKS Solahart thermosiphon solar water heaters transfer heat absorbed from the sun by the solar collectors to the water storage tank through natural thermosiphon without the need for pumps or sensors.
Unvented and Vented Systems The Solahart thermosiphon solar water heater can be installed to operate as an Unvented System or a Vented System. UNVENTED SYSTEMS An unvented system requires an approved Temperature Pressure Relief (TPR) Valve connected to the pressure relief port of the tank.
WARNING: Part No. VN0262002K is the only approved TPR for this heater. The use of unapproved TPR valves may lead to tank failures resulting in damage to property and personal injury. The use of unapproved TPR valves will void the Solahart warranty.
The overall performance and energy savings that you will obtain from your Solahart water heater will depend on your hot water usage pattern and the operation of the backup heating unit. A suitably rated timer control switch connected to the power supply can help maximize energy savings with a solar water heater fitted with a backup heating unit.
In a corrosive water supply, the water can attack copper parts and cause them to fail including the heating unit and the collector. Where the saturation index is less than –1.0, the water is very corrosive. If the saturation index is less than –1.0 the Solahart warranty does not apply.
Note: The major service and routine replacement of any components, such as the anode and relief valve(s), are not included in the Solahart warranty. A charge will be made for this work. Only genuine replacement parts should be used on this water heater.
VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 INSTALLATION INSTRUCTIONS INSTALLATION MUST COMPLY WITH LOCAL ELECTRICAL AND PLUMBING CODES This water heater must be installed: • by a suitably qualified person, and • in accordance with the installation instructions WATER HEATER APPLICATION This water heater is designed for the purpose of heating potable water.
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 Mounting Options Mounting frame options are available to allow the heater to be installed on a horizontal flat surface such as a concrete slab or a pitched (sloped) roof. Direct Roof Installation with Kit – VN1000005 – This option is designed to be suitable for standard roofs with slope angles between 10°...
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 DIRECT ROOF INSTALLATION WITH KIT – VN1000005 Please note the following: The pitch of the roof on which the system is installed must not exceed 30° from a horizontal plane.
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 Roof fixing instructions: 1. Determine the position of the tank ensuring that the base of the tank is positioned above a roof batten. Refer to Page 8 of the Owner’s Manual for the location, orientation and inclination of the Solar Hot Water Heater.
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 4. Locate the two Tank to Collector Spacers provided in the Kit against the top end of the collector as shown. 5. Place the tank above the Tank to Collector Spacers such that the rear tab of each spacer is in contact with the edge of the two rectangular slots of the tank base.
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 INSTALLATION ON A CONCRETE SLAB OR FLAT ROOF USING VN1000002 FRAME KIT COMPONENTS SUPPLIED IN THE KIT BOX 2 x Vertical Rails Part No: VN1000503 2 x Collector Rails Part No: VN1000502...
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 Frame Assembly Instructions Please note the following: This frame has not been rated for cyclonic conditions. The condition of the roof and specific location of the installation on the roof should be assessed by a qualified building practitioner or structural engineer before installing this frame.
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 After fixing the Base Channels to the concrete slab assemble one side of the frame as instructed in the following sub- sections: 2.1 Connect the Collector Rail to the Base Channel as shown: 2.2 Connect the Vertical Rail to the Base Channel as shown:...
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 2.4 Connect the Side Brace the to the Collector Rail and Vertical Rail as shown: Repeat the same process to assemble the other side of the frame interconnecting the remaining Base Channels, Collector...
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 COLLECTOR AND TANK INSTALLATION ON THE FRAME Install the Collector Clamps using M8x25mm Bolts and M8 Nuts at the two locations near the front end of the frame as shown.
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 Attach the Tank to Collector Spacers to the tank by inserting the locking tabs to the rectangular slots on the front face of the tank base as shown. Then secure the Tank to Collector Spacers to the Tank using two of M6.3x 19mm screws.
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 THE PIPE KIT CONNECTION Fittings required are as shown (supplied with the kit): Image Part Number Description Quantity NIPPLE COMPRESSION R20M-G20F DR VN0144202 BRASS ADAPTOR M33 (M) TO G3/4 CONETITE...
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The maximum allowed water supply pressure to the water heater is 800kPa. If the supply pressure exceeds this limit, Solahart advises the limiting of water pressure to 800kPa with a pressure limiting valve to suit this solar water heater.
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VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 COLD SUPPLY CONNECTION Cold Pipe Cold Water Line Inlet R3/4 Fitting The cold-water supply line to the water heater must be connected to the Male R¾ brass fitting on the cold pipe as shown in the image above.
VN0930027 Solahart Owner’s Manual – Thermosiphon Systems - Revision 3 Note: The maximum length of 9 m for a drain line is reduced by 1 m for each additional bend of greater than 45°, up to a maximum of three additional bends. Where the distance from the water heater to the final point of discharge exceeds the maximum length, the drain line from the valve may discharge into a tundish.
Warning: Do not turn power on until the water heater is filled with water or damage to the heating element will result. The power rating and current requirement of your Solahart water heater will be specified on the water heater’s data plate, located on the cover to the electrical cavity.
Electrical heating unit circuit fuse or circuit breaker is sound. Electric meter speeds up when the heating unit switch is turned ON after being OFF. Contact your local Solahart Dealer if all of the above have been checked and there is still no hot water.
2.1 The decision of whether to repair or replace a faulty component is at Solahart’s sole discretion. 2.2 If you require a call out and we find that the fault is not covered by the Solahart warranty, you are responsible for our standard call out charge.
WHAT IS COVERED BY THE SOLAHART WARRANTY FOR THE WATER HEATERS DETAILED IN THIS DOCUMENT 3.1 Solahart will repair or replace a faulty component of your water heater if it fails to operate in accordance with its specifications as follows:...
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AFFIX INSTALLATION AND WARRANTY REPORT HERE Note: Installation and Warranty report to be produced in quadruplicate on carbon copy paper in the colours indicated...
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Solahart Industries Pty Ltd International Sales (ABN 45 064 945 848) Telephone International Sales: + 61 8 9351 4600 Principal Manufacturing Facility 55 Brodie Street Email: solahart@solahart.com.au Rydalmere, New South Wales, 2116 Australia Web: www.solahart.com Postal Address: PO Box 7508...
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