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Instructions
LD Oil or Grease
System Packages
Used for dispensing lubricants only. For professional use only.
Not for use in explosive atmospheres.
Maximum Air Pressure: Oil - 150 psi (10 bar, 1.0 MPa); Grease - 100 psi (7 bar, 0.7 MPa)
Maximum Fluid Pressure: Oil - 750 psi (52 bar, 5.2 MPa; Grease - 5000 psi (345 bar, 35 MPa)
LD Oil and Grease System Packages included in this
manual:
•
Oil Pump Wall Bracket Drum or Tote Mounting System
- page 9
•
Oil and Grease Pump Intermediate Bulk Container
(IBC) Tote Package - page 11
•
Oil and Grease Pump Drum Mounted Package - page
16
•
Oil and Grease Pump Cart Package - page 19
Important Safety Instructions
Read all warnings and instructions in this manual
and all related component instruction manuals
included with your system. Save these
instructions.
Related Component English Manuals
Manual Number
Language
309032
Grease Gun
309924
Air Regulator
312668
LD Meter
313938
LD Hose Reel
3A1334
LD Series Oil and Grease Pump
Related Translated Package Manuals
Manual Number
Language
3A1340
Spanish
3A1346
French
3A1351
German
3A1356
Italian
3A1363
Russian
3A1366
Chinese
3A1371
Japanese
3A1376
Korean
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . 7
Priming the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Bracket Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IBC Tote Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Bracket Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hose Reel Installation . . . . . . . . . . . . . . . . . . . . . . . . 13
Meter Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . 14
Drum Mounted System . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cart Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Assembling the Cart . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pump and Follow Plate Installation . . . . . . . . . . . . . . 21
Wall Bracket Models and Parts . . . . . . . . . . . . . . . . . . . 22
Tote Mounted Models and Parts . . . . . . . . . . . . . . . . . . 24
Drum Mounted Models and Parts . . . . . . . . . . . . . . . . . 30
Cart Mounted Oil Models and Parts . . . . . . . . . . . . . . . . 36
Cart Mounted Grease Models and Parts . . . . . . . . . . . . 41
Fluid Hose Kit (2) Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . 50
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3A1335A
ENG
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Summary of Contents for Graco 3A1335A
-
Page 1: Table Of Contents
Graco Standard Warranty ......50 3A1371 Japanese Graco Information ......50 3A1376 Korean... -
Page 2: Warnings
• Use only grounded hoses. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. • Keep a working fire extinguisher in the work area. 3A1335A... - Page 3 This equipment includes but is not limited to: • Protective eyewear, and hearing protection. • Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer. 3A1335A...
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Page 4: Installation
NOTE: To order a ground wire and clamp, order Graco Oil Pump Wall Bracket Drum or IBC Tote Mounting Sys- Part No. 222011. - Page 5 (8) but within easy reach. pump on an existing container. For NPT models order Graco Part No. 110223 or for BSP models order Graco Part No. 125041. •...
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Page 6: Operation
Additional excess pressure is then relieved through both the inlet check relief passage and the • Only use Graco designed suction tubes with a pump cylinder relief passage. built-in relief device for wall mount applications. Pressure is relieved at the pump through the pump inlet relief passage. -
Page 7: Pressure Relief Procedure
Determining Output Pressure Using the Air is open and shuts off when closed. Regulator To determine the fluid output pressure using the air reg- ulator reading, multiply the ratio of the pump by the air pressure shown on the regulator. 3A1335A... -
Page 8: Startup
1. Turn air supply on. Pump will pressurize the system. 2. Trigger dispense valve to control the pump’s on/off operation. 3. When shutting off the system and before checking or servicing, relieve pressure following pressure relief procedure, page 7. 3A1335A... -
Page 9: Oil Pump Wall Bracket Drum Or Tote Mounting System
2. Using 4 screws (user supplied) long enough to securely hold the wall bracket and pump to the wall, install the bracket (4) to wall (F . 4). Dimension (a) = 4.1 inch (1015 ft(5 M) m) Dimension (b) = 3.5 inch (90 mm) 3A1335A... -
Page 10: Pump Installation
6. Connect swivel fitting (3b) to suction tube (3c) and then slide suction tube into bung adapter (3a) installed in drum or tote cover. Connect one end of suction hose (3d) to pump inlet and the other end to the swivel fitting (3b). 3A1335A... -
Page 11: Ibc Tote Package
Drain Mounting with the hole in the top of the tank. Secure the bracket (9) in place by tightening the 6 knobs (9a) securely (F . 7 and 8). 3A1335A... -
Page 12: Pump Installation
3. Insert the pump suction tube (3) through the bung adapter (1a) and into tank (F . 10). Secure the . 11 2. Install the pump bracket assembly to the side of the IBC Tote. Secure the pump bracket in place by tight- ening the knobs (5a) securely. 3A1335A... -
Page 13: Hose Reel Installation
5. Ground pump. See Grounding, page 4. 6. Install one end of a flexible hose into pump inlet and ti16882 connect the other end of the hose to the IBC tank using a ball valve and fitting (not shown/supplied . 15 with tote). 3A1335A... -
Page 14: Meter Tray Installation
F . 19. Secure tray in place using (10) and secure it in place with nut (10c) to hold 4 screws (11a). hose reel securely in place as shown in. hole . 17 . 19 3A1335A... - Page 15 LD System IBC Tote Package 2. Adjust the “Z” bracket (11b) to secure the meter tray location as required. . 20 3. Install meter (12) to end of hose. Tighten fitting securely. . 21 3A1335A...
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Page 16: Drum Mounted System
2. Insert pump (1) into bung adapter (1a) and drum. 3. Secure the pump in place by tightening the gasket Oil Models screws (1b) (F . 22). 4. Ground pump. See Grounding Instructions, page 4. Grease Models . 22 3A1335A... - Page 17 (15a) to remove the follow plate (15) (F . 24). Place follow plate on a clean paper, cardboard or clean shop rags. DO NOT PLACE ON SHOP FLOOR. Remove drum and install new one. . 26 . 24 3A1335A...
- Page 18 10. Slowly open the bleed-type master air valve and open the pump air regulator just until the pump is running. When the pump is primed and all air has been pushed out of the lines, release the trigger. 3A1335A...
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Page 19: Cart Package
2. Install the handle sub-assembly (5a) on cart frame (a) as shown in F . 29. For grease models only a follow plate is required for pumping fluid from the drum. See page 17 for follow plate installation instructions. Oil Model Grease Model . 29 ti17095 3A1335A... - Page 20 4. Install meter bracket (5c) to handle frame using the drum to the cart is the same for both oil and grease screw (5d) as shown in F . 31. drum applications. 6. Install drum on cart base (5) (F . 33). . 31 . 33 3A1335A...
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Page 21: Pump And Follow Plate Installation
Connect ends of chain to the two ear brackets (5f). Lock ti16895 . 35 Pump and Follow Plate Installation For pump and follow plate installation, see instructions in the Drum Mounting section of this manual, page 16. . 34 3A1335A... -
Page 22: Wall Bracket Models And Parts
Drum 24H838 Drum 24H692 Drum 24H839 Drum 24H693 Drum 24H840 Drum 24H694 Drum 24H841 Drum 24H695 Tote 24H842 Tote 24H696 Tote 24H843 Tote 24H697 Tote 24H844 Tote 24H698 Tote 24H845 Tote 24H699 Tote 24H846 Tote 24H700 Tote 24H847 Tote 3A1335A... - Page 23 KIT, suction hose, BSPT, 24H697, 24H668 24H700, 24H844, 24H847 24F910 BRACKET, wall mount VALVE, vented, 2-way, NPT, CE 110223 marked models only: 24H692, 24H698, 24H839, 24H845 VALVE, vented, 2-way, BSPP, CE marked models only: 24H693, 24H694, 125041 24H699, 24H700, 24H840, 24H841, 24H846, 24H847 3A1335A...
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Page 24: Tote Mounted Models And Parts
24H720 LDP5 Rigid 24H721 LDM5 Flex 24H722 LDM5 Rigid 24H723 LDP5 Flex 24H724 LDP5 Rigid 24H725 SIDE LDM5 Flex 24H726 SIDE LDM5 Rigid 24H727 SIDE LDP5 Flex 24H728 SIDE LDP5 Rigid 24H729 SIDE LDM5 Flex 24H730 SIDE LDM5 Rigid 3A1335A... - Page 25 24H9867 LDM5 Flex 24H868 LDM5 Rigid 24H869 LDP5 Flex 24H870 LDP5 Rigid 24H871 LDM5 Flex 24H872 LDM5 Rigid 24H873 LDP5 Flex 24H874 LDP5 Rigid 24H875 LDM5 Flex 24H876 LDM5 Rigid 24H877 LDP5 Flex 24H878 LDP5 Rigid 24H879 LDM5 Flex 3A1335A...
- Page 26 SIDE LDP5 Flex 24H906 SIDE LDP5 Rigid 24H907 SIDE LDM5 Flex 24H908 SIDE LDM5 Rigid 24H909 SIDE LDP5 Flex 24H910 SIDE LDP5 Rigid 24H911 SIDE LDM5 Flex 24H912 SIDE LDM5 Rigid 24H913 SIDE LDP5 Flex 24H914 SIDE LDP5 Rigid 3A1335A...
- Page 27 24H748; 24H883 - 24H890; 24H907 - KIT, fluid, oil, hose, BSPT, 6 ft (1.8 m), 24H914 CE, models 24H721 - 24H724; 24H745 24J494 - 24H748; 24H887 - 234H890; 24H911 24F932 KIT, bracket, LD reel - 24H914, page 47 24F914 TRAY, meter 3A1335A...
- Page 28 24H706; 24H718; 24H730; 24F888 24H742; 24H872; 24H884; 24H896; 24H908 VALVE, metered, LDP5, BSPP, flex ext, model 24H707; 24H719; 24H731; 24F889 24H743; 24H873; 24H885; 24H897; 24H909 VALVE, metered, LDP5, BSPP, rigid ext, model 24H708; 24H720; 24H732; 24F890 24H744; 24H874; 24H886; 24H898; 24H910 3A1335A...
- Page 29 Tote Mounted Models and Parts 3A1335A...
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Page 30: Drum Mounted Models And Parts
24H810 LDP5 Rigid 24H811 LDM5 Flex 24H812 LDM5 Rigid 24H813 LDP5 Flex 24H814 LDP5 Rigid 24H815 LDM5 Flex 24H816 LDM5 Rigid 24H817 LDP5 Flex 24H818 LDP5 Rigid 24H819 LDM5 Flex 24H820 LDM5 Rigid 24H821 LDP5 Flex 24H822 LDP5 Rigid 3A1335A... - Page 31 24H975 LDP5 Rigid 24H976 LDM5 Flex 24H977 LDM5 Rigid 24H978 LDP5 Flex 24H979 LDP5 Rigid 24H980 LDM5 Flex 24H981 LDM5 Rigid 24H982 LDP5 Flex 24H983 LDP5 Rigid 24H984 LDM5 Flex 24H985 LDM5 Rigid 24H986 LDP5 Flex 24H987 LDP5 Rigid 3A1335A...
- Page 32 24H976 - 24H979, page 45 KIT, fluid, oil, BSPT, 6 ft (1.8 m), CE marked, models 24H819 - 24H609 24H822; 24H984 - 24H987, page KIT, fluid, oil, BSPP, 6 ft (1.8 m), CE marked, models, 24H815 - 24H610 24H818; 24H980 - 24H983, page 3A1335A...
- Page 33 24H805; 24H817; 24H970; 24H982 VALVE, metered, LDP5, BSPP, 24F890 rigid ext, models 24H806; 24H818; 24H971; 24H983 KIT, accessory, CE, 3:1, models 24J378 24H811 - 24H822 (not shown) KIT, accessory, CE, 5:1, models 24J379 24H8; 24H976 - 24H987 (not shown) 3A1335A...
- Page 34 PUMP, 50:1 NPS, 400 pound (181 24G606 kg), models 24J042; 24J045 Model BSPP BSPT PUMP, 50:1 BSPP, 400 pound (181 24G607 24J042 kg), models 24J043; 24J046 PUMP, 50:1 BSPT, 400 pound (181 24J043 24G608 kg), models 24J044; 24J047 24J044 24J045 24J046 24J047 3A1335A...
- Page 35 24J039; 24J040; 24J041; 24J045: 24J046; 24J047 PLATE, follow, 35 pound (15.8 kg), 24F901 models 24J030 - 24J035 PLATE, follow, 120 pound (55 kg), 24F902 models 24J036 - 24J041 PLATE, follow, 400 pound (181 kg), 24F903 models 24J0042 - 24J047 3A1335A...
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Page 36: Cart Mounted Oil Models And Parts
24H768 LDP5 Flex 24H769 LDP5 Rigid 24H770 LDM5 Flex 24H771 LDM5 Rigid 24H772 LDP5 Flex 24H773 LDP5 Rigid 24H774 LDM5 Flex 24H775 LDM5 Rigid 24H776 LDP5 Flex 24H777 LDP5 Rigid 24H778 LDM5 Flex 24H779 LDM5 Rigid 24H780 LDP5 Flex 3A1335A... - Page 37 24H916 LDM5 Rigid 24H917 LDP5 Flex 24H918 LDP5 Rigid 24H919 LDM5 Flex 24H920 LDM5 Rigid 24H921 LDP5 Flex 24H922 LDP5 Rigid 24H923 LDM5 Flex 24H924 LDM5 Rigid 24H925 LDP5 Flex 24H926 LDP5 Rigid 24H927 LDM5 Flex 24H928 LDM5 Rigid 3A1335A...
- Page 38 24H951 LDP5 Rigid 24H952 LDM5 Flex 24H953 LDM5 Rigid 24H954 LDP5 Flex 24H955 LDP5 Rigid 24H956 LDM5 Flex 24H957 LDM5 Rigid 24H958 LDP5 Flex 24H959 LDP5 Rigid 24H960 LDM5 Flex 24H961 LDM5 Rigid 24H962 LDP5 Flex 24H963 LDP5 Rigid 3A1335A...
- Page 39 REGULATOR, air pressure, mini, 24H918, page 44 BSPP, models 24H766 - 24H773; KIT, fluid, oil BSPT, 6 ft (1.8 m), 24H419 24H790- 24H79724H931 - 24H938; 24H860 non-CE, models 24H758 - 24H761; 24H956 - 24H963 24H923 - 24H926, page 44 3A1335A...
- Page 40 24H755, 24H791, 24H920, 24F888 24H767, 24H932, 24H779, 24H945,24H957 VALVE, metered, LDP5, BSPP, flex ext, models 24H756, 24H792, 24H921, 24F889 24H768, 24H933, 24H780, 24H946, 24H958 VALVE, metered, LDP5, BSPP, rigid ext, models 24H757, 24H793, 24H922, 24F890 24H769, 24H934, 24H781, 24H947, 24H959 3A1335A...
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Page 41: Cart Mounted Grease Models And Parts
Model Reel BSPP BSPT 24J048 24J049 24J050 24J051 24J052 24J053 24J060 24J061 24J062 24J063 24J064 24J065 50:1 400 pound (181 kg) Grease Models Model Reel BSPP BSPT 24J054 24J055 24J056 24J057 24J058 24J059 24J066 24J067 24J068 24J069 24J070 24J071 3A1335A... - Page 42 KIT, fluid, grease, hose, 6 ft (1.8 m), 24J502 24F903 models 24J054 - 24J059; 24J066 - BSPP, model 24J067, page 46 24J068; 24J069 - 24J071 KIT, fluid, grease, hose, 6 ft (1.8 m), 24J503 BSPT, model 24J068, page 46 3A1335A...
- Page 43 SWIVEL, Z, 1/4-18 NPT, model 202577 24J048, 24J051, 24J054, 24J057, 24J060, 24J063, 24J066, 24J069 SWIVEL, Z, 1/4-19 BSPT, model 24G614 24J050, 24J053, 24J056, 24J059, 24J062, 24J065, 24J068, 24J071 SWIVEL, Z, 1/4-19 BSPP, 24J049, 24H615 24J052, 24J055, 24J058, 24J061, 24J064, 24J067, 24J070 3A1335A...
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Page 44: Fluid Hose Kit (2) Parts
Models: 24J031, 24J037, 24J043, 24J049, 24J055 Description FITTING, 1/4 in. BSPP to 1/4 in. BSPP HOSE, 3/8 in. ID X 6 ft (1.8 m), air/water HOSE, 1/4 in. ID X 6 ft (1.8 m), grease FITTING,1/4 in. BSPT to 3/8 in. BSPP 3A1335A... - Page 45 FITTING, 1/4 in. BSPP to 1/4 in. BSPP HOSE, 3/8 in. ID X 6 ft (1.8 m), air/water HOSE, 1/4 in. ID X 6 ft (1.8 m), grease FITTING, 1/4 in. BSPT to 3/8 in. BSPP FITTING, 1/4 in. BSPT to 1/4 in. BSPT 3A1335A...
- Page 46 FITTING, 1/4 in. BSPT to 3/8 in. BSPP FITTING, 1/4 in. BSPT to 3/8 in. BSPP HOSE, 3/8 in. ID X 6 ft (1.8 m), air/water HOSE, 1/2 in.X 6 ft (1.8 m), oil hose, BSPT FITTING, 1/2 in. BSPT to 1/2 in. BSPP 3A1335A...
- Page 47 FITTING, 1/4 in. BSPT to 1/4 in. BSPT HOSE, 3/8 in. ID X 6 ft (1.8 m), air/water HOSE,1/2 in. X 6 ft (1.8 m), oil hose, BSPT FITTING, 1/4 in. BSPT to 3/8 in. BSPP FITTING,1/4 in. BSPT to 1/4 in. BSPT 3A1335A...
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Page 48: Technical Data
2 in.-11 1/2 NPT 6 in. (150 mm) Maximum allowed weight 8 pounds (3.6 kg) 6.8 in. (175 mm) 4.1 in. (105 mm) 4.7 (120 mm) 3.5 in. (90 mm) 0.6 in. (15 mm) 4 x 0.3 in. (4 x 8.2 mm) 3A1335A... -
Page 49: Notes
1.9 in. (48.5 mm) Minimum to Maximum: 40 in. - 49.2 in. (1020 - 1250 mm) Minimum to Maximum: 42 in. - 51.2 in. (1070 - 1300 mm) 4 x 0.3 in. (4 x 8.2 mm) Model 24F930 Model 24F931 3A1335A... -
Page 50: Graco Standard Warranty
7 in. (182 mm) Maximum allowed weight 8 pounds (3.6 kg) 2 x 0.8 in. (2 x 22 mm) 2 x 0.75 in. (2 x 20 mm) 7.8 in. (200 mm) 5.8 in. (148 mm) 2 x 1.4 in. (2 x 37.5mm) 3A1335A... - Page 51 2 x 1 in. (2 x 23.5mm) 2 x 0.8 in. (2 x 21 mm) 6 in. (150 mm) 8 in. (201 mm) 8.25 in. (210 mm) 2 x 2 in. (2 x 50.5 mm) 26.5 in. (675.5mm) 21 in. (535 mm) 3A1335A...
- Page 52 Cart weight 48.5 pounds (22 kg) Dimensions Dimensions 27.5 in. (700 mm) 33.6 in. (854 mm) 40.2 in. (1022 mm) 40.2 in. (1022 mm) 23 in. (588 mm) 27.5 in. (700 mm) 120 pound (55 kg) 400 pound (180 kg) 3A1335A...
- Page 53 3 ft. / 35 ft. (885 mm / 1070 mm) Inlet housing Compatible with thermal relief Working pressure Suction only Wetted materials Aluminum, zinc plated carbon steel, zinc plated spring steel, chrome alloy steel, aluminum alloy, poly vinyl chloride 3A1335A...
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Page 54: Graco Information
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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