Configuring Units For Downflow (Vertical) Discharge; High-Voltage Connections - Carrier 50ZHK Installation Instructions Manual

Single-packaged heat pump system with puron (r-410a) refrigerant single phase 2 to 5 nominal tons (sizes 024-060)
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50ZHK: Installation Instructions
HP Unit
Size
5 kW
24
750
30
750
36
750
42
750
48
750
60
750
X = Not Approved Combination
Configuring Units for Downflow (Vertical)
Discharge
Units are dedicated side supply products. They are not convertible to
vertical air supply. A field-supplied plenum must be used to convert to
vertical air discharge.
Step 6 – Connect Condensate Drain
NOTE: When installing condensate drain connection be sure to comply
with local codes and restrictions.
Unit removes condensate through a 1-3/64 in. (27 mm) ID hole (using
3/4-in. (19 mm) ID piping or tubing) which is located at the end of the
unit. See
Fig. 5
-
Fig. 6
for location of condensate connection.
Condensate water can be drained directly onto the roof in rooftop
installations (where permitted) or onto a gravel apron in ground level
installations. Install a field-supplied condensate trap at end of
condensate connection to ensure proper drainage. Make sure that the
outlet of the trap is at least 1 in. (25 mm) lower than the drain pan
condensate connection to prevent the pan from overflowing (See
and
Fig.
9). When using a gravel apron, make sure it slopes away from
the unit.
If the installation requires draining the condensate water away from the
unit, install a 2-in. (51 mm) trap using a 3/4-in. (19 mm) ID tubing or
pipe. (See
Fig. 8
and
Fig.
9.) Make sure that the outlet of the trap is at
least 1 in. (25 mm) lower than the unit drain-pan condensate connection
to prevent the pan from overflowing. Prime the trap with water. Connect
a drain tube using a minimum of 3/4-in. (19 mm) PVC, 3/4-in. (19 mm)
CPVC, or 3/4-in. copper pipe (all field supplied). Do not undersize the
tube. Pitch the drain tube downward at a slope of at least 1 in. (25 mm)
for every 10 ft (3 m) of horizontal run. Be sure to check the drain tube
for leaks. Prime trap at the beginning of the cooling season start-up.
Allowable glues for condensate trap connection are: Standard ABS,
CPVC, or PVC cement.
1" (25 mm) MIN .
Fig. 8 – Condensate Trap
1" (25 mm) MIN.
Fig. 9 – PVC Condensate Trap
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
Table 2 – Minimum Airflow for Safe Electric Heater Operation
Minimum Airflow (CFM)
7.5 kW
800
800
800
800
800
800
Fig. 8
TRAP
OUTLET
2" (51 mm) MIN.
A08001
TRAP
OUTLET
2" (51 mm) MIN.
A08002
10 kW
800
800
800
800
800
800
Step 7 – Install Electrical Connections
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
The unit cabinet must have an uninterrupted, unbroken electrical
ground to minimize the possibility of personal injury if an electrical
fault should occur. This ground may consist of an electrical wire
connected to the unit ground screw in the control compartment, or
conduit approved for electrical ground when installed in accordance
with NEC, ANSI/NFPA 70 American National Standards Institute/
National Fire Protection Association (latest edition) (in Canada,
Canadian Electrical Code CSA C22.1) and local electrical codes.
!
UNIT COMPONENT DAMAGE HAZARD
Failure to follow this caution may result in damage to the unit being
installed.
1.
Make all electrical connections in accordance with NEC
ANSI/NFPA 70 (latest edition) and local electrical codes
governing such wiring. In Canada, all electrical connections
must be in accordance with CSA standard C22.1 Canadian
Electrical Code Part 1 and applicable local codes. Refer to unit
wiring diagram.
2.
Use only copper conductor
field-supplied electrical disconnect switch and unit. DO NOT
USE ALUMINUM WIRE.
3.
Be sure that high-voltage power to unit is within operating
voltage range indicated on unit rating plate. On 3-phase units,
ensure phases are balanced within 2 percent. Consult local
power company for correction of improper voltage and/or phase
imbalance.
4.
Do not damage internal components when drilling through any
panel to mount electrical hardware, conduit, etc.
5.
Route field power supply(s) away from areas that could be
damaged by lawn and garden equipment or other accidental
damage.

High-Voltage Connections

The unit must have a separate electrical service with a field-supplied,
waterproof disconnect switch mounted at, or within sight from the unit.
Refer to the unit rating plate, NEC and local codes for maximum
fuse/circuit breaker size and minimum circuit amps (ampacity) for wire
sizing.
The field-supplied disconnect may be mounted on the unit over the
high-voltage inlet hole when the standard power and low-voltage entry
points are used. See
Fig. 10
Operation of unit on improper line voltage constitutes abuse and may
cause unit damage that could affect warranty.
7
15 kW
20 kW
X
X
X
X
1200
X
1200
X
1200
1800
1200
1800
WARNING
CAUTION
for
connections
and
Fig. 11
for acceptable location.
between

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