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JACOBSEN
Par t s a n d M a i n t e n a n c e M a n u a l
Nomenclature Des Pieces De Rechange & Manuel De Maintenance
On d e r h o u d s - En On d e r d e l e n h a n d l e i d i n g
Si c h e r h e i t s u n d B e d i e n u n g s a n l e i t u n g
M a n u a l e d 'i s t r u zi o n i p e r I 'u s o e l a Si c u r e zza
G-Plex II
Series: ZV - Engine type: Kubota model D722B
Product codes:JLHAH001
WARNING: If incorrectly used this machine can cause se-
vere injury. Those who use and maintain this machine should
be trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
AVERTISSEMENT : Risque de blessures graves en cas
d'utilisation incorrecte de la machine. Les opérateurs et le
personnel d'entretien doivent être formés et conscients des
dangers encourus. Ils doivent lire avec attention le manuel
avant d'essayer de monter, d'utiliser, de régler ou maintenir
la machine.
WAARSCHUWING: Bij verkeerd gebruik kan deze machine
ernstig lichamelijk letsel veroorzaken. Degenen die de ma-
chine gebruiken en onderhouden moeten worden getraind
in het juiste gebruik ervan, worden gewaarschuwd voor de
gevaren ervan en behoren de volledige handleiding
aandachtig te lezen alvorens de machine bedrijfs-klaar te
maken, te bedienen, af te stellen en/of te onderhouden.
WARNHINWEIS: Wenn diese Maschine nicht ordnungsgemäß
verwendet wird, können ernsthafte Verletzungen verursacht
werden. Personen, die diese Maschine verwenden und
warten, müssen in ihrer richtigen Verwendung ausgebildet
sein, auf die Gefahren aufmerksam gemacht worden sein
und die Anleitung ganz gelesen haben, bevor sie versuchen,
die Maschine aufzustellen, zu bedienen, einzustellen oder
zu warten.
AVVERTENZA: Questa macchina può causare gravi infortuni
se viene utilizzata in modo errato. Prima di accingersi ad
approntare, usare, mettere a punto o eseguire la
manutenzione di questa macchina, coloro che la utilizzano
ed i responsabili della manutenzione devono essere
addestrati all'impiego della macchina, devono essere informati
dei pericoli, e devono leggere l'intero manuale.
GB
F
NL
(RJ 100 071700)
D
I
¨
JACOBSEN
Part No. 24373G (rev.0)

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Summary of Contents for Textron JACOBSEN G-Plex II

  • Page 1 ¨ JACOBSEN Par t s a n d M a i n t e n a n c e M a n u a l Nomenclature Des Pieces De Rechange & Manuel De Maintenance On d e r h o u d s - En On d e r d e l e n h a n d l e i d i n g Si c h e r h e i t s u n d B e d i e n u n g s a n l e i t u n g M a n u a l e d ’i s t r u zi o n i p e r I ’u s o e l a Si c u r e zza G-Plex II...
  • Page 2 © 2000, Textron Inc. All Rights Reserved...
  • Page 3 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL Parking Brake ........6 INDEX Pedals Service and Maintenance Pages Mow/Lift ..........6 Page Page Brake ..........6 Adjustments ........7 Speed/Direction ......... 9 Air Cleaner ........17–18 Pre–Heat Switc ........5 Ammeter ..........
  • Page 4: Table Of Contents

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL Index To Parts Pages PARTS INDEX SECTION TITLE PAGE CHASSIS AND COVERS ..............120 POWER ASSY DIESEL ............... 122 RADIATOR (DIESEL) ................124 AIR CLEANER (DIESEL) ..............126 FUEL & HYDRAULIC RESEVOIRS ............ 128 HYDRAULIC TANK FITTINGS ............
  • Page 5 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL IDENTIFICATION DIESEL ENGINES The diesel engine’s serial number is stamped into THESE IDENTIFICATION NUMBERS MUST the block directly below the injector pump (See Fig. APPEAR ON ALL CORRESPONDENCE CONCERNING THIS UNIT. MODEL NUMBER &...
  • Page 6 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL SPECIFICATIONS Brakes (subject to change without notice) Positive Hydrastatic Braking 6” (152 mm) Caliper Disk Parking Brake Engine Kubota model D722B-1, 18 hp. three Eletrical: cylinder, liquid cooled diesel engine Alternator: 40 AMP High Idle Speed 3400 RPM Steering:...
  • Page 7 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL START - engages the starter. Release the CONTROLS key after engine starts (the switch automatically returns to ON). ACC. - has no function on this unit. NOTICE • If the engine fails to start, or if it “dies” for any reason, the ignition switch must be returned to the OFF position before restarting is attempted.
  • Page 8 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL NOTICE CONTROL PEDALS • To reduce fatigue during normal forward The Direction/Speed Pedal (See Fig. 8) controls operation, the operator’s heel should rest speed and direction. Depress front of pedal to go on the floorboard next to the pedal (not on forward, depress back of pedal to go backward.
  • Page 9 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL The rear swing out arm is to allow you • easy access to the rear cutting head. The cutting heads MUST BE in the raised position. DO NOT swing the arm out with the cutting heads in the lowered position.
  • Page 10 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL BEDKNIFE ADJUSTMENT HEIGHT OF CUT For this adjustment, the backlap valve control lever NOTICE must be in the center “neutral” position so • All three cutting heads MUST be accurately that the reels can be rotated manually.
  • Page 11 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LEVELING LINKAGE FOR THE FRONT CUTTING MOW/TRANSPORT SPEED CONTROL HEADS When cutting heads are raised completely, the wheel drive speed range is 0 – 7.5 mph (0 – 12 Km/ WARNING hr).
  • Page 12 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL and remove panel (this will allow access to the lockout link angle). WARNING Loosen the nut on the bellcrank stop screw just • This procedure MUST be performed as enough to allow the screw to be slid to the left of the specified and only by properly trained slot (See Fig.
  • Page 13 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL CUTTING HEAD LIFT AND LOWER TIMING NOTICE Cutting head lift and lower timing are controlled by the • BE SURE the extend switch opens at 11 5/ sequence control and normal open limit switches. 16”...
  • Page 14 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL •The engine has not been used for an STARTING THE ENGINE extended period of time •The fuel filter and/or fuel lines have been When starting a diesel engine for the first time, after loosened, removed or replaced.
  • Page 15 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL ENGINE BREAK-IN WARNING All new engines require a break-in period. The service life of your engine is dependent upon how • When replacement parts are required, use genuine Ransomes parts or parts with your engine is operated during the first 50 hours of operation.
  • Page 16 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL ENGINE ACCESS FIRST 35 HOURS The rear section of the unit can be raised for better access to the engine. Loosen the two handknobs Check for loose parts above the rear fork. Raise the fuel tank frame. Check valve clearance Support it by pivoting the rod beneath the fuel tank Check idle speed...
  • Page 17 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL NOTICE • DO NOT overfill. Engine overheating and damage may result. Figure 31 1. Dipstick (diesel engine) Figure 32 1. Oil Filler Port (diesel engine) DO NOT use a wrench when installing the filter, use hand pressure ONLY.
  • Page 18 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL Citgo A/W All Temp Hyd Oil 5W-20 HYDRAULIC SYSTEM Conoco Super Hydraulic 5W-20 Reservoir Capacity 18.2L Conoco Super Hydraulic 522M Total System Capacity 25.7L Exxon Univis N32 Mobil DTE 13 To check the hydraulic fluid level on units that DO Pennzoil AWX Multi-Vis Hyd Oil NOT have the electronic Turf Protection System...
  • Page 19 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL When changing from one type of hydraulic fluid to the other, care must be taken to drain all of the old WARNING fluid from the system. Some brands of the 32/46 multi-viscosity type are not fully compatible with To prevent burns or scalding, be sure •...
  • Page 20 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL IMPORTANT FUSES WE RECOMMEND THAT THE FILTER ELEMENT The fuse block is located inside of the control panel. BE REPLACED BEFORE ENGINE PERFORMANCE IS AFFECTED. THIS MAY Fuses on diesel units: OCCUR AT 250 HOURS OF SERVICE UNDER 1.
  • Page 21 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL the other end to the positive terminal of the discharged battery. DO NOT permit units to touch each other. Attach one end of remaining cable to the negative terminal of the booster battery and the other end to a good ground on the SHOWN WITH BRUSH ACCESSORY...
  • Page 22 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL STORAGE VIEW FROM UNDER THE SEAT WARNING To prevent possible explosion or ignition of • vaporized fuel, DO NOT store equipment with fuel in tank or carburetor in enclosure with open flame. (Example: Furnace or water heater pilot light).
  • Page 23 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LUBE CHART NOTICE Lubricate sparingly with a lithium based lubricant. Excess lubrication may drop from unit and cause turf damage. Reel Bearings Rollers (both ends) (both ends) Cutting Head Pivot Cutting Head Pivot Cutting Head Mount Cutting Head Mount...
  • Page 24 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL GB-22...
  • Page 25 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL TROUBLESHOOTING Nothing happens when key is turned (engine won’t crank): Direction/Speed pedal not in neutral ......Pedal should return to neutral automatically, if not, check the neutral centering mechanism and micro switches located below the hydrostat pump Mow or Lift pedal engaged ..........
  • Page 26 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL PARTS INDEX SECTION TITLE PAGE CHASSIS AND COVERS ................2 POWER ASSY DIESEL.................. 4 RADIATOR (DIESEL) ..................6 AIR CLEANER (DIESEL) ................8 FUEL & HYDRAULIC RESERVOIRS & SUPPORT FRAME ......10 HYDRAULIC TANK FITTINGS ..............
  • Page 27: Chassis And Covers

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL CHASSIS AND COVERS CHASSIS AND COVERS 5 18 Parts-2...
  • Page 28 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS CHASSIS AND COVERS ITEM RANSOMES DESCRIPTION REMARKS PART NO 450390 Washer M8 456110016 Screw, 1/4-20 x 3/4" 450411 Lockwasher M8 450120013 Nut, 1/4-20 (M6 - P/N 450323) 450410 Lockwasher M6 456110359...
  • Page 29: Power Assy Diesel

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL POWER ASSY DIESEL POWER ASSEMBLY (DIESEL) Kubota engine parts available from your Ransomes dealer: 840157 Alternator 840159 Starter 840160 Filter, oil 840161 Element, fuel filter 840162 Belt, fan Reference Hydraulic Pumps Parts-4...
  • Page 30 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS POWER ASSY DIESEL ITEM RANSOMES DESCRIPTION REMARKS PART NO 450390 Washer M8 452200134 Lockwasher,3/8 A109001 Screw,3/8-16x2 456110016 Screw, 1/4-20 x 3/4 450412 Lockwasher M10 450411 Lockwasher,M8 450120013 Nut, 1/4-20 452200029 Lockwasher, 1/4...
  • Page 31: Radiator (Diesel)

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL RADIATOR (DIESEL) RADIATOR (DIESEL) Parts-6...
  • Page 32 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS RADIATOR (DIESEL) ITEM RANSOMES DESCRIPTION REMARKS PART NO 841160.06 Bracket, radiator 456110016 Screw, 1/4-20 x 3/4" 450120013 Nut, 1/4-20 452200029 Lockwasher, 1/4" 452100019 Washer, 1/4" 450168 Screw, M6 x 16 mm 456110595 Screw, 3/8-16 x 3/4"...
  • Page 33: Air Cleaner (Diesel)

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL AIR CLEANER (DIESEL) AIR CLEANER (DIESEL) Parts-8...
  • Page 34 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS AIR CLEANER (DIESEL) ITEM RANSOMES DESCRIPTION REMARKS PART NO A139322 Nut, flange crownlock 5/16-18 456110359 Screw, 5/16-18 x 1" A192557 Clamp, hose, worm drive 844045 Hose, air intake 840346 Adaptor, gauge 840347...
  • Page 35 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL FUEL & HYDRAULIC RESERVOIRS & SUPPORT FRAME Parts-10...
  • Page 36 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS FUEL & HYDRAULIC RESERVOIRS & SUPPORT FRAME ITEM RANSOMES DESCRIPTION REMARKS PART NO 450390 Washer,M8 450409 Lockwasher,M5 452200134 Lockwasher, 3/8 A109011 Screw, 1/4—20 x 1 1/2 450120013 Nut, 1/4—20 452200029 Lockwasher, 1/4...
  • Page 37: Hydraulic Tank Fittings

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL HYDRAULIC TANK FITTINGS Parts-12...
  • Page 38 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS HYDRAULIC TANK FITTINGS ITEM RANSOMES DESCRIPTION REMARKS PART NO 843556 Elbow, 90, 11/16 x 1/2 NPT 843557 Elbow, 90, 3/4 x 3/4 NPT 843558 Elbow, 90, 1 x 1 NPT 148231 Fifting, 3/16, elbow 48310...
  • Page 39: Fuel System

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL FUEL SYSTEM FUEL SYSTEM - DIESEL From Engine Fuel Return Mount To Engine Injection Pump Replacement clamp for all fuel line connections Parts-14...
  • Page 40 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS FUEL SYSTEM ITEM RANSOMES DESCRIPTION REMARKS PART NO 450390 Washer, M8 450409 Lockwasher, M5 450411 Lockwasher, M8 A109043 Screw,5/16-18x23/4" 450120021 Nut, 5/16-18 A119004 Screw, #10-24 x 1/2" 450191 Screw,M8-1.25x20mm A192516...
  • Page 41: Oil Cooler Mounting

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL OIL COOLER MOUNTING OIL COOLER MOUNTING Reference Tee Union on Lift Valve DIESEL MOUNTING Reference Elbow on Reservoir Reference Tee Union on Lift Valve Reference Elbow on Reservoir Parts-16...
  • Page 42 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS OIL COOLER MOUNTING ITEM RANSOMES DESCRIPTION REMARKS PART NO 450390 Washer A109018 Screw, 5/16-18 x 1 3/4" A895020 Mounting block, oil cooler 842916 Cooler, oil 523768 Adapter, elbow 90 A192570 Clamp, hose 839807...
  • Page 43: Head Lift And Pump Control Linkage

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL HEAD LIFT AND PUMP CONTROL LINKAGE HEAD LIFT AND PUMP CONTROL LINKAGE Parts-18...
  • Page 44 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS HEAD LIFT AND PUMP CONTROL LINKAGE ITEM RANSOMES DESCRIPTION REMARKS PART NO 456110016 Screw, 1/4-20 x 3/4 A139340 Nut, #6-32 A109011 Screw, 1/4-20 x 1 1/2 45002053 Nut, 5/16-24 450411 Lockwasher...
  • Page 45 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL HEAD LIFT AND PUMP CONTROL LINKAGE HEAD LIFT AND PUMP CONTROL LINKAGE Parts-20...
  • Page 46 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS HEAD LIFT AND PUMP CONTROL LINKAGE ITEM RANSOMES DESCRIPTION REMARKS PART NO 800897 Screw, tapping, #4-40 x 3/4" 809180 Washer, 7/16" 827320 Arm, spring retainer 840476 Spring 841151 Nut, twin tapping, #4 843117...
  • Page 47: Hydraulic Pump And Valves

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL HYDRAULIC PUMP AND VALVES HYDRAULIC PUMP AND VALVES Existing Hardware Service Kit Part No. 893615 is available for Item No. 24 To Hydraulic Reservoir Parts-22...
  • Page 48 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS HYDRAULIC PUMP AND VALVES ITEM RANSOMES DESCRIPTION REMARKS PART NO W178079 Fitting,test 456110498 Screw, 1/4-20 x 1/4" 452200029 Lockwasher, 1/4" 452100019 Washer, 1/4" 450213 Screw,M1O-1.5x20 522972 Filter, hydraulic 547818 Head, hydraulic filter A139305...
  • Page 49: Hydraulic Lift Circuit

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL HYDRAULIC LIFT CIRCUIT HEAD LIFT CIRCUIT Parts-24...
  • Page 50 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS HYDRAULIC LIFT CIRCUIT ITEM RANSOMES DESCRIPTION REMARKS PART NO 451112681 Screw, 1/4-20 x 2" A109018 Screw, 5/16-18 x 1 3/4" 451112681 Screw, 1/4-20 x 2" 452100019 Washer, 1/4" W158006-04 Adapter, straight A139305...
  • Page 51: Hydraulic Reel Circuit

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL HYDRAULIC REEL CIRCUIT HYDRAULIC REEL CIRCUIT Service Kit 893614 Reference Backlap Valve Indicates parts are offered only as a set (item no. 37) Reservoir Parts-26...
  • Page 52 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS HYDRAULIC REEL CIRCUIT ITEM RANSOMES DESCRIPTION REMARKS PART NO 450018 Screw,M8 x 50 452100019 Washer 1/4 680001941 Tie,cable AsReq’d A251500 Adapter, straight 452436 Nut, crownlock flange, M8 A139912 Nut, crowniock, 1/4-20 450020...
  • Page 53: Hydraulic Wheel Drive Circuit

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL HYDRAULIC WHEEL DRIVE CIRCUIT HYDRAULIC WHEEL DRIVE CIRCUIT Service Kit Part No. 891910 is available for Items 29 & 32 Service Kit Part No. 547731 is available for Item No. 33 Reservoir Reservoir Parts-28...
  • Page 54 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS HYDRAULIC WHEEL DRIVE CIRCUIT ITEM RANSOMES DESCRIPTION REMARKS PART NO 450424 Lockwasher, M12 450054 Screw,M12 x 170 W158058-01 Fitting, adaptor, 900 456110016 Screw, 1/4-20 x 3/4" 452200029 Lockwasher, 1/4"...
  • Page 55: Hydraulic Power Steering

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL HYDRAULIC POWER STEERING HYDRAULIC POWER STEERING CIRCUIT Right side view of power steering valve Service Kit 888378 Service Kit 892850 To hydraulic reservoir Parts-30...
  • Page 56 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS HYDRAULIC POWER STEERING ITEM RANSOMES DESCRIPTION REMARKS PART NO 452200176 Lockwasher, 1/2" 451030667 Screw,1/2-20x21/2" 451225 Pin, cotter; 3/32" x 3/4" 452101285 Washer, 1/2" 450020142 Nut, 1/2-20 680001941 Tie,cable, A244405 Plug...
  • Page 57: Control Arm

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL CONTROL ARM CONTROL ARM Reference Frame Parts-32...
  • Page 58 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS CONTROL ARM ITEM RANSOMES DESCRIPTION REMARKS PART NO 452101285 Washer, 1/2" 450393 Washer, M16 451031477 Screw, l/2-20x4 1/2" A914210 Cover, handle A139401 Nut, speed, M6 450542 Screw, M6 P.T.H A139903 Nut, crowniock , 1/2-20 456110448...
  • Page 59: Lift Assembly - Front Cutting Heads

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIFT ASSEMBLY - FRONT CUTTING HEADS LIFT ASSEMBLY - FRONT CUTTING HEADS Service Kit 894143 REFERENCE FRAME AS SEMBLY Parts-34...
  • Page 60 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS LIFT ASSEMBLY - FRONT CUTTING HEADS ITEM RANSOMES DESCRIPTION REMARKS PART NO 452000562 Washer, 3/4" ID 11/2" OD 454000297 Pin, cotter 1/8" x 11/8" 456110341 Screw, 5/16-18 x 7/8" 451225 Pin, cotter, 450020265...
  • Page 61: Lift Assembly - Rear Cutting Head

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIFT ASSEMBLY - REAR CUTTING HEAD LIFT ASSEMBLY - REAR CUTTING HEAD Service Kit 891609 Reference on swing arm Reference on frame Reference on frame Parts-36...
  • Page 62 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS LIFT ASSEMBLY - REAR CUTTING HEAD ITEM RANSOMES DESCRIPTION REMARKS PART NO 452000562 Washer, 3/4" ID 11/2" OD 456110498 Screw, 1/4-20 x 1/2" 454000297 Pin, cotter, 1/8" x 11/8" 451030269 Screw, 5/16-24 x 2 1/2"...
  • Page 63 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIFT ASSEMBLY - REAR CUTTING HEAD LIFT ASSEMBLY - REAR CUTTING HEAD Service Kit 891609 Reference on swing arm Reference on frame Reference on frame Parts-38...
  • Page 64 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS LIFT ASSEMBLY - REAR CUTTING HEAD ITEM RANSOMES DESCRIPTION REMARKS PART NO 894140.06 Arm, swing 894141.06 Link, arm 894164.06 Arm, pivot 897174 Frame assembly, head 800864 • Screw, hex socket head #10-24 x 1/2"...
  • Page 65: Mow / Raise Pedal And Speed Control Pedal

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL MOW / RAISE PEDAL AND SPEED CONTROL PEDAL MOW/RAISE PEDAL AND SPEED CONTROL PEDAL Parts-40...
  • Page 66 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS MOW / RAISE PEDAL AND SPEED CONTROL PEDAL ITEM RANSOMES DESCRIPTION REMARKS PART NO A139340 Nut, #6-32 451225 Pin, cotter, 450408 Lockwasher, A181430 Screw, 522009 Bearing, nylon A380202 Link, connector 818092...
  • Page 67: Mow Speed Control

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL MOW SPEED CONTROL MOW SPEED CONTROL FRONT UNIT MAIN FRAME SHOWN FOR REFERENCE ONLY Parts-42...
  • Page 68 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS MOW SPEED CONTROL ITEM RANSOMES DESCRIPTION REMARKS PART NO A109001 Screw, 3/8-16 x 2 450120039 Nut, 3/8-16 456110448 Screw, 3/8-16 x 11/4" 450324 515268 Bushing 523221 Spacer 548159 Washer, 5/16 x1 1/4 A299306...
  • Page 69: Brake Pedal

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL BRAKE PEDAL BRAKE PEDAL Ref. RH Floor Panel Parts-44...
  • Page 70 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS BRAKE PEDAL ITEM RANSOMES DESCRIPTION REMARKS PART NO 450390 Washer M8, 111840 Washer,wavy l/2" 450020053 Nut, 5/16-24 450411 Lockwasher, M8" 451255 Pin, cotter, 451110134 Screw, 451241 Pin, cotter, 1/8" x 3/4" 452000326 Washer, 3/8"...
  • Page 71: Seat

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL SEAT SEAT Reference on frame Parts-46...
  • Page 72 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS SEAT ITEM RANSOMES DESCRIPTION REMARKS PART NO 198057 Seat 306932 Nut, 5/16-18 523224 Bumper, rubber 523356 Adjuster, seat wihandle (left) 523357 Adjuster seat (right) A119003 Screw, flanglok, 5/16-18 x 3/4" A139322 Nut, crowniock flange, 5/16-18 456110359...
  • Page 73: Decals

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL DECALS DECALS DECALS DECALS DECALS JACOBSEN G-Plex II Parts-48...
  • Page 74 Decal - Noise 105 A903950 Label - Tyre Pressure A911416 Decal - Slope 15 Deg A911430 Decal - Jacking Point J3007531 Label- Diamond J A923950 Fuel Tank Stripe 1 PIECE TANK STRIPE A911546 Decal - Textron * Not Illustrated Parts-49...
  • Page 75: Control Panel And Electrical Components (Us)

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL CONTROL PANEL AND ELECTRICAL COMPONENTS CONTROL PANEL AND ELECTRICAL COMPONENTS (DIESEL) 42 - MAIN WIRE HARNESS NOT SHOWN INCLUDED WITH WIRE HARNESS BLACK ENGINE TO CHASSIS RED BATTERY + TO STARTER FUSES BLACK BATTERY -...
  • Page 76 JACOBSEN G PLEX II Series: ZV AMERICAN SPECIFICATION MAINTENANCE AND PARTS MANUAL LIST OF PARTS CONTROL PANEL AND ELECTRICAL COMPONENTS ITEM RANSOMES DESCRIPTION REMARKS PART NO 158135-01 Switch, seat 302437 Nut, #6-32 303952 Washer, #10 306416 Screw, 5/16-18 x 1" 306799 Lockwasher, 5/16"...
  • Page 77 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL CONTROL PANEL AND ELECTRICAL COMPONENTS CONTROL PANEL AND ELECTRICAL COMPONENTS (DIESEL) 42 - MAIN WIRE HARNESS NOT SHOWN INCLUDED WITH WIRE HARNESS BLACK ENGINE TO CHASSIS RED BATTERY + TO STARTER FUSES BLACK BATTERY -...
  • Page 78 JACOBSEN G PLEX II Series: ZV AMERICAN SPECIFICATION MAINTENANCE AND PARTS MANUAL LIST OF PARTS CONTROL PANEL AND ELECTRICAL COMPONENTS ITEM RANSOMES DESCRIPTION REMARKS PART NO 827800 Switch, DP DT momentary 840002 Timer, fuel shut oft W178092-03 Gauge, water temperature 890000 Buzzer 826000...
  • Page 79: Electrical Components (Us)

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL ELECTRICAL COMPONENTS ELECTRICAL COMPONENTS Parts-54...
  • Page 80 JACOBSEN G PLEX II Series: ZV AMERICAN SPECIFICATION MAINTENANCE AND PARTS MANUAL LIST OF PARTS ELECTRICAL COMPONENTS ITEM RANSOMES DESCRIPTION REMARKS PART NO 158135-01 Switch, seat 826000 Fuse, 20 amp 841895 Cover, batteryterminal 827800 Switch, DP DT momentary 828470 Lens, light 828473 Bulb, miniature (No.1873)
  • Page 81: Control Panel And Electrical Components (Uk)

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL 21a CONTROL PANEL AND ELECTRICAL COMPONENTS (UK) CONTROL PANEL AND ELECTRICAL COMPONENTS (DIESEL) 42 - MAIN WIRE HARNESS NOT SHOWN INCLUDED WITH WIRE HARNESS BLACK ENGINE TO CHASSIS RED BATTERY + TO STARTER FUSES BLACK...
  • Page 82 JACOBSEN G PLEX II Series: ZV UK SPECIFICATION MAINTENANCE AND PARTS MANUAL LIST OF PARTS 21a CONTROL PANEL AND ELECTRICAL COMPONENTS (UK) ITEM RANSOMES DESCRIPTION REMARKS PART NO W158135-01 Switch, seat A182003 Nut, M3 456110359 Screw, 5/16-18 x 1" A159410 Lockwasher, 5/16"...
  • Page 83: Electrical Components (Uk)

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL 22a ELECTRICAL COMPONENTS (UK) ELECTRICAL COMPONENTS Parts-58...
  • Page 84 JACOBSEN G PLEX II Series: ZV UK SPECIFICATION MAINTENANCE AND PARTS MANUAL LIST OF PARTS 22a ELECTRICAL COMPONENTS (UK) ITEM RANSOMES DESCRIPTION REMARKS PART NO W158135-01 Switch, seat 826000 Fuse, 20 amp 841895 Cover, batteryterminal A828926 Switch, Pre-Heat A823266 Lens A823267 Bulb 833038...
  • Page 85: Wheels And Rear Hub

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL WHEELS AND REAR HUB WHEELS AND REAR HUB Parts-60...
  • Page 86 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS WHEELS AND REAR HUB ITEM RANSOMES DESCRIPTION REMARKS PART NO 892225 Hub & Axle, complete 450020338 • Nut,jam,518-18 450425 • Lockwasher, 5/8" 450020354 • Nut,jam,3/4-16 889859 • Bearing, Assy 452101293 •...
  • Page 87: Counter Weight And Motor Mounting

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL COUNTER WEIGHT AND MOTOR MOUNTING COUNTER WEIGHT and MOTOR MOUNTING CUTTING HEADS and VERTICUTTER Apply Loctite 242 to this end of studs SHOWN FOR REFERENCE ONLY CUTTING HEAD SHOWN FOR REFERENCE ONLY WEIGHT SET CAN BE USED ON THE FOLLOWING CUTTING HEADS:...
  • Page 88 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS COUNTER WEIGHT AND MOTOR MOUNTING ITEM RANSOMES DESCRIPTION REMARKS PART NO 800810 Ring, retaining, internal 800904 Stud, 5/16-18 x 2" A139301 Nut, 5 /16-18 Whiz 839054 Coupling, drive models 893587, 893589, 893591 J337370 Coupling, drive...
  • Page 89: Reel Assembly - 1

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL REEL ASSEMBLY - 1 Parts-64...
  • Page 90 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS REEL ASSEMBLY - 1 Model 67037 67038 67039 ITEM RANSOMES DESCRIPTION REMARKS PART NO J5003654 Frame, Reel J361877 • Decal, Danger J1000997 • Decal, Warning J5003053 7 Blade Reel 67037 Only J5001099 9 Blade Reel 67038 Only J5001101...
  • Page 91 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL REEL ASSEMBLY - 2 Parts-66...
  • Page 92 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS REEL ASSEMBLY - 2 Model 67037 67038 67039 ITEM RANSOMES DESCRIPTION REMARKS PART NO J1000770 Rear Roller, 67037 Only J1004990 Rear Roller, 67038 & 67039 Only J1002224 Zerk Bolt J2000065 Casting, Counterweight...
  • Page 93: Rear Roller

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL REAR ROLLER Parts-68...
  • Page 94 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS REAR ROLLER Model 67037 ITEM RANSOMES DESCRIPTION REMARKS PART NO J1000770 Rear Roller J3001654 • Shaft, Roller J3001655 • Tube, Roller J3001656 • Seal, Grease J5000625 • Bearing, Cup and Cone J3000983 •...
  • Page 95 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL REAR ROLLER Parts-70...
  • Page 96 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS REAR ROLLER Model 67038 67039 ITEM RANSOMES DESCRIPTION REMARKS PART NO J1004990 Rear Roller • Roller Tube J3010422 • Shaft J3010702 • Bearing J3010286 • Seal * Not Illustrated Parts-71...
  • Page 97: Cutting Head

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL CUTTING HEAD CUTTING HEADS CUTTING HEAD ACCESSORIES Apply Loctite 242 PART NO. 893591 (11-BLADE) to this end of studs PART NO. 893589 (9-BLADE) SHOWN SHOWN FOR PART NO. 893587 (7-BLADE) REFERENCE ONLY Parts-72...
  • Page 98 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS CUTTING HEAD Model 893591 893589 893587 ITEM RANSOMES DESCRIPTION REMARKS PART NO 0103867 Washer, 5/16" 0300646 Screw, 1/4-20 x 3/4" 0306325 Lockwasher, 5/16" 0306375 Nut, 1/4-20 0306501 Screw, 5/16-18 x 1112"...
  • Page 99 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL CUTTING HEAD CUTTING HEADS CUTTING HEAD ACCESSORIES Apply Loctite 242 PART NO. 893591 (11-BLADE) to this end of studs PART NO. 893589 (9-BLADE) SHOWN SHOWN FOR PART NO. 893587 (7-BLADE) REFERENCE ONLY Parts-74...
  • Page 100 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS CUTTING HEAD Model 893591 893589 893587 ITEM RANSOMES DESCRIPTION REMARKS PART NO 0839067 Nut, bearing adjustment, 3/4-16UNF 0839068 Spring, compression 842404 Hook, stop 839070 Shield, grass 892009 Frame 869081 •...
  • Page 101: Accesory - Rotary Rear Brush 892327

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL ACCESORY - ROTARY REAR BRUSH 892327 ACCESSORY ROTARY REAR BRUSH 892327 CUTTING HEAD SHOWN FOR REFERENCE ONLY FRONT UNIT Parts-76...
  • Page 102 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS ACCESORY - ROTARY REAR BRUSH 892327 Model 893591 893589 893587 ITEM RANSOMES DESCRIPTION REMARKS PART NO 103867 Washer, 5/16 120177 Lockwasher,318,spring 300646 Screw, 1/4-20 x 3/4 306325 Lockwasher,5/16 306396 Lockwasher, 1/4...
  • Page 103: Accesory - Front Roll Scraper 892329

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL ACCESORY - FRONT ROLL SCRAPER 892329 ACCESSORY FRONT ROLLER SCRAPER PART NO. 892329 FRONT UNIT ROLLER MOUNTING BRACK ROLLER MOUNTING BRACK CUTTING HEAD FRAME SHOWN FOR REFERENCE ONLY Parts-78...
  • Page 104 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS ACCESORY - FRONT ROLL SCRAPER 892329 Model 893591 893589 893587 ITEM RANSOMES DESCRIPTION REMARKS PART NO 892329 Scraper, front roller 306396 • Lockwasher, 1/4" 306831 • Screw, 1/4-20 x 3/8" 800900 •...
  • Page 105 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL ACCESORY FRONT ROLLERS PART NO. 892323 - 2 SMOOTH PART NO. 892324 - 2 GROOVED PART NO. 897177 - 2" GROOVED ALUMINUM REAR ROLLER PART NO. 892325 - 2 GROOVED Parts-80...
  • Page 106 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS ACCESORY Model 893591 893589 893587 ITEM RANSOMES DESCRIPTION REMARKS PART NO FRONT ROLLER 306966 Pin, roll 1/8" x 3/4" 807439 Fitting, lubricant 1/4-28 839063 Bearing, ball 1.38" o.d. x .63" i.d 839066 Seal, oil 1.38"...
  • Page 107: Accesory

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL ACCESORY TURF PROTECTION ACCESSORY PART NO. 894485 * PREASSEMBLED REF. OIL TEMPERATURE SENDER GRASS CATCHER PART NO. 892006 Parts-82...
  • Page 108: Accesory

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS ACCESORY ITEM RANSOMES DESCRIPTION REMARKS PART NO TURF PROTECTION 120052 Lockwasher,#10 306460 Screw, #10-24 x 3/8" 308089 Washer, #10 320107 Tie, cable (7 1/2") 823549 Tie,cable,15 1/12"(394mm) 840054 Sensor, oil 844081...
  • Page 109: Groomer Accesory

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL GROOMER ACCESORY GROOMER ACCESSORY Part No. 892326 1/4" SPACING Part No. 892330 1/2" SPACING Parts-84...
  • Page 110 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS GROOMER ACCESORY Model 893591 893589 893587 ITEM RANSOMES DESCRIPTION REMARKS PART NO 892326 Groomer, 1/4" spacing 892330 Groomer, 1/2" spacing 103867 • Washer,5/16" 120177 • Lockwasher, 3/8" 300646 •...
  • Page 111 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL GROOMER ACCESORY GROOMER ACCESSORY Part No. 892326 1/4" SPACING Part No. 892330 1/2" SPACING Parts-86...
  • Page 112 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS GROOMER ACCESORY Model 893591 893589 893587 ITEM RANSOMES DESCRIPTION REMARKS PART NO 839461 • Bolt, lube fitting, 3/8-24 839462 • Arm, idler pulley 839463 • Pulley, idler 839464 •...
  • Page 113: Verticutter Accesory

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL VERTICUTTER ACCESORY VERTICUTTER ACCESSORY Apply Loctite 242 to this end of studs SHOWN FOR REFERENCE ONLY Parts-88...
  • Page 114 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS VERTICUTTER ACCESORY ITEM RANSOMES DESCRIPTION REMARKS PART NO 103867 Washer, 5/16" 300646 Screw, 1/4-20 x 3/4" 302103 Nut, jam, 5/16-18 304636 Pin, cotter, 1/8" x 11/8" 306325 Lockwasher, 5/16"...
  • Page 115 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL VERTICUTTER ACCESORY VERTICUTTER ACCESSORY Apply Loctite 242 to this end of studs SHOWN FOR REFERENCE ONLY Parts-90...
  • Page 116 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS VERTICUTTER ACCESORY ITEM RANSOMES DESCRIPTION REMARKS PART NO 892009 Frame, decal & 869081 • Decal, danger hands and feet 891998 Bracket, front roller, left 891999 Bracket, front roller, right 892000 Roller, rear, 2"...
  • Page 117: Accesory - Rear Roller Scraper

    JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL ACCESORY - REAR ROLLER SCRAPER ACCESSORY REAR ROLLER SCRAPER PART NO. 892328 FRONT UNIT NOTE: THIS KIT CAN BE USED ON CUTTING HEADS WITH EITHER 2" OR 2 1/2" ROLLERS. Parts-92...
  • Page 118 JACOBSEN G PLEX II Series: ZV MAINTENANCE AND PARTS MANUAL LIST OF PARTS ACCESORY - REAR ROLLER SCRAPER Model 893591 893589 893587 ITEM RANSOMES DESCRIPTION REMARKS PART NO 892328 Scraper, rear roller 103867 • Washer, 5/16" 316946 • Pin,spirol,5116x718" 800794 •...
  • Page 121 Les machines Textron Turf Care and Specialty abcdef Products sont fabriquées, dans toutes nos usines, selon les normes de l’accréditation ISO 9001. Textron Parts Xpress offre à sa clientèle un réseau international de concessionnaires et de techniciens formés pour l’Après-vente. Kwaliteit, prestatie en ondersteuning van wereldklasse Machines van Textron Turf Care &...

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