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Summary of Contents for Farmi Forest CR89
- Page 1 HYDRAULIC CRANE CR89 OPERATION, MAINTENANCE AND SPARE PARTS MANUAL PLEASE READ THE OPERATING AND MAINTENANCE INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE. FROM MACHINE: CQ00001 TRANSLATION OF THE INSTRUCTION MANUAL A-EN-271119-ER...
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Page 3: Table Of Contents
HYDRAULIC SYSTEM CONNECTION RELEASING PRESSURE FROM THE RETURN HOSE INSPECTION PRIOR TO USE TEST RUN OPERATION WORKING IN EXCEPTIONAL TEMPERATURES LIFTING, MOVING AND LOWERING LOADS MOVING THE TRAILER-CRANE COMBINATION DEMOUNTING THE CRANE FROM THE THREE-POINT LINKAGE STORAGE INSTRUCTIONS MAINTENANCE BOOM ASSEMBLY CR89... - Page 4 SLEWING DEVICE OIL CHANGE LUBRICATION LUBRICATION POINTS HYDRAULIC OIL CHANGE HYDRAULIC OIL REQUIREMENTS DISPOSAL OF THE MACHINE TROUBLESHOOTING 200004411 HYDRAULIC SUPPORT LEGS CR89 CR89, SLEWING AND COLUMN CR89, FOLDING BOOM TIMBER GRAPPLE PTK024 / CR600 WARRANTY PRODUCT REGISTRATION FORM CR89...
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Page 5: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY Original declaration of conformity Manufacturer: Farmi Forest Corporation Ahmolantie 6, FIN-74510 IISALMI, Finland Person authorized to compile the technical documentation: Name: Petri Pelkonen Address: Ahmolantie 6, FIN-74510 IISALMI, Finland Commercial name: Farmi Machine denomination: Hydraulic crane... -
Page 6: Introduction
Complete the registration form on the last pages of this manual and return it to us within 30 days after the receipt of the product. CUSTOMER FEEDBACK We are happy to receive your opinions and suggestions for improvements by mail, fax or e-mail. All implemented suggestions for improvements will be rewarded. CR89... -
Page 7: Worksites
Avoid working in close proximity to power lines. If, ho- wever, you are forced to work near power lines, the dis- The CR89 hydraulic crane is specifically designed for the tance from them must always be at least 5 metres + 20 m loading of timber. -
Page 8: General Safety Instructions
• misuse caused by an untrained person’s improper actions. • alterations made without the manufacturer’s permis- sion. Written authorization must be requested from the manufacturer for any alterations to the machine. ATTENTION CR89... -
Page 9: Transport
13. The machine may not be operated by persons who are unwell or under the influence of drugs or alcohol. The noise level from the engine should not exceed 70 dB. Check the engine noise and wear ear protection if it exceeds 70 dB. ATTENTION CR89... -
Page 10: Maintenance
11. Most hydraulic oils do not evaporate easily. Risk fac- tors include hot oil, spills and oil mist (pressurized). 12. If oil gets into your eyes, rinse with plenty of water and contact a doctor. CR89... - Page 11 Caps, funnels, sieves and filling holes must also be clean. 18. Never store oil outdoors, as water could condense in it. 19. Always dispose of oil in a suitable container, never into the environment! CR89...
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Page 12: Safety Instructions For Cranes
Call for assistance immediately and ensure that no one enters the danger zone. If you are outside the machine, do not touch any part of the machine. Voltage rating, kV Minimum distance, m Overhead line Pendant line below on side <1 1-45 CR89... -
Page 13: Main Parts
MAIN PARTS Slewing device Column Lifting boom Folding boom Extension boom Lifting cylinder Folding cylinder Extension cylinder Cross link + rotator 10. Grapple 11. Grapple cylinder 12. Hydraulic support legs 13. Support leg cylinder 14. Control valve CR89... -
Page 14: Technical Data
TECHNICAL DATA CR89 Outreach, m Gross lifting torque, kNm, 190 bar Slewing torque, kNm Slewing angle, Weight, kg** 1210 Cross link CL8045 Rotator CR600 Grapple PTK024 Lifting cylinder Ø115/70 Folding cylinder Ø100/56 Extension cylinder Ø50/35 Recommended pump capacity, l/min 60-120 **excluding link, rotator, grapple and valve We reserve the right to make changes and revise the data without prior notice. -
Page 15: Lifting Reach
LIFTING REACH LIFTING CAPACITY CR89 1460 1180 kg (190 bar) CR89... -
Page 16: Lifting
Select the transport routes for lifting so that the load is not transported over people or a location where people might be. CR89... -
Page 17: Mounting The Crane On The Support Legs
(6) M24x2x120 hex screws (A), two M24x2x90 hex screws (B) and six locking nuts (C). Tighten to 650 Nm. A = 6 x M24x2x120, DIN912, 10.9ZN B = 2 x M24x2x90, DIN912, 10.9ZN C = 6 x M24x2, DIN985, 10,9ZN CR89... -
Page 18: Mounting The Crane Toa Tractor (Three-Point Linkage)
Exercise extreme caution - the crane is not coupled to the tractor's three-point linkage! Never operate the crane valve from anywhere else than the cab, Lock the lower link arms stabilizers. Ensure that the pressure and return hose is connected correctly. ATTENTION CR89... -
Page 19: Hydraulic System Connection
11. CAUTION! Remember to maintain cleanliness when- ever working on hydraulics! The hydraulic system to which the crane is connected must be absolutely clean. 12. The hoses must be placed and protected to prevent them from rubbing, twisting and getting trapped between moving parts. CR89... -
Page 20: Releasing Pressure From The Return Hose
(P) indicates the direction to the valve and the arrow on the return hose (T) indicates the direction to the tractor.) Ensure that the hoses move freely. Remove any transport supports and bindings. Learn the control valve functions. CR89... -
Page 21: Test Run
Even though the crane is factory- tested, there may still be air in the cylinders. The cylinders must be bled carefully. If a cylinder is run quickly WARNING out to its full extension, the air pres- sure inside the cylinder will damage the gaskets. CR89... -
Page 22: Operation
When working in exceptionally warm conditions, care must be taken to prevent the hydraulic oil from overheating. An excessively high (>80ºC) oil tem- perature will shorten its useful life and can damage gaskets. CR89... -
Page 23: Lifting, Moving And Lowering Loads
- support it on the trailer frame or load. When moving the trailer, adjust your speed to the terrain. This will keep the crane from swaying and swinging too sharply, which puts a strain on the crane joints. CR89... -
Page 24: Demounting The Crane From The Three-Point Linkage
Use the control valve lifter (accessory). If you have HPC valve, detach the joysticks. If you have EHC valve, unplug it. 12. Ensure that the hydraulic hoses are not caught on the tractor. 13. Disconnect the link arm. 14. Drive the tractor carefully forward. CR89... -
Page 25: Maintenance
BUSHINGS REPLACEMENT • A suitable installation arbor must be used to install bushings. • Ensure that the lubrication eyelet is aligned with the nipple. • Fill any grease pockets in the bushing with vaseline. CR89... -
Page 26: Gear Racks Adjustment
Tighten the bolt (pos. 3, fig. A) against the gear rack with 10 Nm (1 kg*m). Tighten the locking nut (pos. 3 fig. A). Repeat same procedure with both bolts. Make sure you adjust bolts after every 200 working hours. With professional everyday usage, tighten bolt at least once a month. CR89... -
Page 27: Slewing Device Oil Change
Then replacing base cover, use oil resistant silicone. ATTENTION If there is need to change gear rack’s polypack gaskets, change always oil as well. Follow environmental regulations. Drain and collect old oil in to specific container. fig. A CR89... -
Page 28: Lubrication
2% molybdensulfide 5. Joint, D Greasing 2% molybdensulfide 6. Cylinder joints Rotator 2% molybdensulfide 7. Joint, E Support legs Greasing 2% molybdensulfide 8. Joint, G Greasing 2% molybdensulfide 9. Cylinder joints, H Greasing 2% molybdensulfide 10. Cross link, I CR89... -
Page 29: Lubrication Points
LUBRICATION POINTS CR89... -
Page 30: Hydraulic Oil Change
2.5 E o , + 50 o C for gear pumps. point. Take all electrical/electronic parts to an electrical waste • Hydraulic oil must contain the necessary additives for (E-waste) recycling point. lubrication, rust protection and defoaming. CR89... -
Page 31: Troubleshooting
Check screws tightening torque Faulty spindle 27,5 Nm (20 ftXlb). Change a new block with spindles. Faulty valve Repair the valve GRAPPLE OPENS BY ITSELF Faulty cylinder of the grapple Repair or change the cylinder Faulty rotator Repair or change the rotator CR89... -
Page 32: 200004411 Hydraulic Support Legs
200004411 HYDRAULIC SUPPORT LEGS WRENCH SIZES CR89... - Page 33 Shackle 200004199 Steel rope D8, L=600 mm 200004201 Fastening plate 52070224 Hex socket cap screw ST10.9ZN, M24x2x90, DIN 912 200003883 Washer ST10.9ZN, M24, DIN 6916 52117231 Lock nut ST10.9ZN, M24x2, DIN 985 52064673 Hex screw ST10.9ZN, M24x2x70, DIN 960 CR89...
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Page 35: Cr89
CR89 Part Order no Description Remarks Folding boom with extension Slewing and column Lifting boom Hydraulic cylinder 100-56-850 Hydraulic cylinder 115-70-600 Pipe holder Cylinder cover Joint arm Joint arm Joint arm Hydraulic pipe 15 mm Hydraulic pipe 15 mm Washer... -
Page 36: Cr89, Slewing And Column
CR89, SLEWING AND COLUMN CR89... - Page 37 CR89, SLEWING AND COLUMN Part Order no Description Remarks Column Cylinder tube Slewing device Lock nut Support nut Sliding piece Cover Gear rack Spherical roller bearing M100x2 Plain bearing O-ring O-ring Seal ring Seal ring Seal ring Ring 90x12,8x3 Plug...
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Page 38: Cr89, Folding Boom
CR89, FOLDING BOOM 17 12 10 CR89... - Page 39 CR89, FOLDING BOOM Part Order no Description Remarks Cover Folding boom 2. extension Hose cover right Hose cover left Hose cover 1. extension Chain pulley Chain pulley Hydraulic block Chain tightener Chain tightener Fastening for chain tightener Chain Chain Sliding piece fastener...
- Page 40 CR89, FOLDING BOOM Part Order no Description Remarks Cylinder support Fastening plate Retainer Lock screw M8 L35 DIN 603 Crown nut 35x1,5 Hex socket cap screw M16x90 DIN 912 Hex socket cap screw M10x20 ISO 7380 Hex socket cap screw...
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Page 42: Timber Grapple Ptk024 / Cr600
TIMBER GRAPPLE PTK024 / CR600 1.11 1.12 1.13 1.10 1.12 1.13 1.11 1.14 CR89... - Page 43 Plain bearing 1.10 43501540 60x115x118 mm 1.11 43501450 60x74x115 mm 1.12 43501430 60x84x115 mm 1.13 43501470 60x107x115 mm 1.14 Farmi Forest sticker 03598290 Hose kit 03598270 Hose assembly L=0,65 52450152 Straight thread connector 52200078 Washer ST5.8ZN, M16, DIN125 52062148 Hex screw ST8.8ZN, M16X70, DIN931...
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Page 45: Warranty
The warranty does not cover wearing parts. Send faulty parts, carriage paid, to the manufacturer for inspection. Repairs will be conducted by Farmi Forest Oy or an authorized expert. The warranty is valid only if the bottom part of this page is filled in and returned to the manufac- turer within 30 days of receipt of the product. -
Page 46: Product Registration Form
PRODUCT REGISTRATION FORM Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Product and type: Serial number: Return to the manufacturer Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Customer: Customer’s address: Customer’s tel: E-mail: Product and type: Serial number:... - Page 47 Farmi Forest representatives: Western Europe Austria Belgium & Luxemburg Esch-Technik Maschinenhandel G.m.b.H. Déom Sa Klagenfurter Str. 129 Rue de Monty, 177 Sankt Veit an der Glan B-6890 Libin A-9300 Austria Tel. +32 (0)61 65 00 20 Tel. +43 4212 29600 contact@deom.be...
- Page 48 CH-9554 Tägerschen TG Aydinli Tuzla Istanbul Tel. +41 (0) 71 918 8020 Tel. +90 216 593 09 42 info@adbachmannag.ch mustafa.kemal@rekarma.com adbachmannag.ch rekarma.com.tr Farmi Forest representatives: Eastern Europe Estonia Belarus Melit AP Oü TIGER Ltd Punane 6-311 Kozlova Lane 25-17 13619 Tallinn Minsk 220037 Tel.
- Page 49 Farmi Forest representatives: North and South America Argentina Canada Inderfor S.A. MTI Canada Inc. Pasco 1732 - 10º "A" 2000 Rosario 1720 Boulevard Guillaume-Couture SANTA FE Saint-Romuald Lévis QC G6W 0R5 Tel. +54 (0)341 679 25 66 Tel. 418 839-4127 info@inderfor.com...
- Page 52 Farmi Forest Ahmolantie 6, 74510 IISALMI, FINLAND +358 (0)17 832 4400, info@farmiforest.fi...
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