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HYDRAULIC CRANE
CR69
OPERATION, MAINTENANCE
AND SPARE PARTS MANUAL
PLEASE READ THE OPERATING AND MAINTENANCE
INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE.
FROM MACHINE: CO 00001
TRANSLATION OF THE INSTRUCTION MANUAL
A-EN-271119-ER

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Summary of Contents for Farmi Forest CR69

  • Page 1 HYDRAULIC CRANE CR69 OPERATION, MAINTENANCE AND SPARE PARTS MANUAL PLEASE READ THE OPERATING AND MAINTENANCE INSTRUCTIONS BEFORE YOU OPERATE THE MACHINE. FROM MACHINE: CO 00001 TRANSLATION OF THE INSTRUCTION MANUAL A-EN-271119-ER...
  • Page 2 CR69...
  • Page 3: Table Of Contents

    HYDRAULIC SYSTEM CONNECTION RELEASING PRESSURE FROM THE RETURN HOSE INSPECTION PRIOR TO USE TEST RUN OPERATION WORKING IN EXCEPTIONAL TEMPERATURES LIFTING, MOVING AND LOWERING LOADS MOVING THE TRAILER-CRANE COMBINATION DEMOUNTING THE CRANE FROM THE THREE-POINT LINKAGE STORAGE INSTRUCTIONS MAINTENANCE BOOM ASSEMBLY CR69...
  • Page 4 SLEWING DEVICE OIL CHANGE LUBRICATION LUBRICATION POINTS HYDRAULIC OIL CHANGE HYDRAULIC OIL REQUIREMENTS MACHINE DISPOSAL TROUBLESHOOTING 200004411 HYDRAULIC SUPPORT LEGS CR69 CR69, SLEWING AND COLUMN CR69, FOLDING BOOM CR69, FOLDING BOOM 200001715 CROSS LINK, WITH DOUBLE BRAKE WARRANTY PRODUCT REGISTRATION FORM CR69...
  • Page 5: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY Original declaration of conformity Manufacturer: Farmi Forest Corporation Ahmolantie 6, FIN-74510 IISALMI, Finland Person authorized to compile the technical documentation: Name: Petri Pelkonen Address: Ahmolantie 6, FIN-74510 IISALMI, Finland Commercial name: Farmi Machine denomination: Hydraulic crane...
  • Page 6: Introduction

    Complete the registration form on the last pages of this manual and return it to us within 30 days after the receipt of the product. CUSTOMER FEEDBACK We are happy to receive your opinions and suggestions for improvements by mail or e-mail. All implemented suggestions for improvements will be rewarded. CR69...
  • Page 7: Worksites

    Avoid working in close proximity to power lines. If, ho- wever, you are forced to work near power lines, the dis- The CR69 hydraulic crane is specifically designed for the tance from them must always be at least 5 metres + 20 m loading of timber.
  • Page 8: General Safety Instructions

    • misuse caused by an untrained person’s improper actions. • alterations made without the manufacturer’s permis- sion. Written authorization must be requested from the manufacturer for any alterations to the machine. ATTENTION CR69...
  • Page 9: Transport

    13. The machine may not be operated by persons who are unwell or under the influence of drugs or alcohol. The noise level from the engine should not exceed 70 dB. Check the engine noise and wear ear protection if it exceeds 70 dB. ATTENTION CR69...
  • Page 10: Maintenance

    11. Most hydraulic oils do not evaporate easily. Risk fac- tors include hot oil, spills and oil mist (pressurized). 12. If oil gets into your eyes, rinse with plenty of water and contact a doctor. CR69...
  • Page 11 Caps, funnels, sieves and filling holes must also be clean. 18. Never store oil outdoors, as water could condense in it. 19. Always dispose of oil in a suitable container, never into the environment! CR69...
  • Page 12: Safety Instructions For Cranes

    Call for assistance immediately and ensure that no one enters the danger zone. If you are outside the machine, do not touch any part of the machine. Voltage rating, kV Minimum distance, m Overhead line Pendant line below on side <1 1-45 CR69...
  • Page 13: Main Parts

    MAIN PARTS Slewing device Column Lifting boom Folding boom Extension boom Lifting cylinder Folding cylinder Extension cylinder Cross link + rotator 10. Grapple 11. Grapple cylinder 12. Hydraulic support legs 13. Support leg cylinder 14. Control valve CR69...
  • Page 14: Technical Data

    TECHNICAL DATA CR69 Outreach, m Gross lifting torque, kNm, 190 bar Slewing torque, kNm Slewing angle, o Weight, kg** 1060 Cross link CDBL7325 Rotator CR404 Grapple PTK021 Lifting cylinder Ø100/60 Folding cylinder Ø90/50 Extension cylinder Ø55/36 Recommended pump capacity, l/min...
  • Page 15: Lifting Reach

    LIFTING REACH LIFTING CAPACITY CR69 1150 kg (190 bar) CR69...
  • Page 16: Lifting

    Select the transport routes for lifting so that the load is not transported over people or a location where people might be. CR69...
  • Page 17: Mounting The Crane On The Support Legs

    (6) M24x2x120 hex screws (A), two M24x2x90 hex screws (B) and six locking nuts (C). Tighten to 650 Nm. A = 6 x M24x2x120, DIN912, 10.9ZN B = 2 x M24x2x90, DIN912, 10.9ZN C = 6 x M24x2, DIN985, 10,9ZN CR69...
  • Page 18: Mounting The Crane Toa Tractor (Three-Point Linkage)

    Exercise extreme caution - the crane is not coupled to the tractor's three-point linkage! Never operate the crane valve from anywhere else than the cab, Lock the lower link arms stabilizers. Ensure that the pressure and return hose is connected correctly. ATTENTION CR69...
  • Page 19: Hydraulic System Connection

    11. CAUTION! Remember to maintain cleanliness when- ever working on hydraulics! The hydraulic system to which the crane is connected must be absolutely clean. 12. The hoses must be placed and protected to prevent them from rubbing, twisting and getting trapped between moving parts. CR69...
  • Page 20: Releasing Pressure From The Return Hose

    (P) indicates the direction to the valve and the arrow on the return hose (T) indicates the direction to the tractor.) Ensure that the hoses move freely. Remove any transport supports and bindings. Learn the control valve functions. CR69...
  • Page 21: Test Run

    Even though the crane is factory- tested, there may still be air in the cylinders. The cylinders must be bled carefully. If a cylinder is run quickly WARNING out to its full extension, the air pres- sure inside the cylinder will damage the gaskets. CR69...
  • Page 22: Operation

    When working in exceptionally warm conditions, care must be taken to prevent the hydraulic oil from over- heating. An excessively high (>80ºC) oil temperature will shorten its useful life and can damage gaskets. CR69...
  • Page 23: Lifting, Moving And Lowering Loads

    - support it on the trailer frame or load. When moving the trailer, adjust your speed to the terrain. This will keep the crane from swaying and swinging too sharply, which puts a strain on the crane joints. CR69...
  • Page 24: Demounting The Crane From The Three-Point Linkage

    Use the control valve lifter (accessory). If you have HPC valve, detach the joysticks. If you have EHC valve, unplug it. 12. Ensure that the hydraulic hoses are not caught on the tractor. 13. Disconnect the top link arm. 14. Drive the tractor carefully forward. CR69...
  • Page 25: Maintenance

    BUSHINGS REPLACEMENT • A suitable installation arbor must be used to install bushings. • Ensure that the lubrication eyelet is aligned with the nipple. • Fill any grease pockets in the bushing with vaseline. CR69...
  • Page 26: Gear Racks Adjustment

    Tighten the bolt (pos. 3, fig. A) against the gear rack with 10 Nm (1 kg*m). Tighten the locking nut (pos. 3 fig. A). Repeat same procedure with both bolts. Make sure you adjust bolts after every 200 working hours. With professional everyday usage, tighten bolt at least once a month. CR69...
  • Page 27: Slewing Device Oil Change

    Then replacing base cover, use oil resistant silicone. ATTENTION If there is need to change gear rack’s polypack gaskets, change always oil as well. Follow environmental regulations. Drain and collect old oil in to specific container. CR69...
  • Page 28: Lubrication

    2% molybdensulfide 5. Joint, D Greasing 2% molybdensulfide 6. Cylinder joints Rotator 2% molybdensulfide 7. Joint, E Support legs Greasing 2% molybdensulfide 8. Joint, G Greasing 2% molybdensulfide 9. Cylinder joints, H Greasing 2% molybdensulfide 10. Cross link, I CR69...
  • Page 29: Lubrication Points

    LUBRICATION POINTS CR69...
  • Page 30: Hydraulic Oil Change

    2.5 E o , + 50 o C for gear pumps. point. Take all electrical/electronic parts to an electrical waste • Hydraulic oil must contain the necessary additives for (E-waste) recycling point. lubrication, rust protection and defoaming. CR69...
  • Page 31: Troubleshooting

    Check screws tightening torque Faulty spool 27,5 Nm (20 ftXlb). Change a new block with spools. Faulty valve Repair or change the valve GRAPPLE OPENS BY ITSELF Faulty cylinder of the grapple Change the cylinder Faulty rotator Repair or change the rotator CR69...
  • Page 32: 200004411 Hydraulic Support Legs

    200004411 HYDRAULIC SUPPORT LEGS WRENCH SIZES CR69...
  • Page 33 Shackle 200004199 Steel rope D8, L=600 mm 200004201 Fastening plate 52070224 Hex socket cap screw ST10.9ZN, M24x2x90, DIN 912 200003883 Washer ST10.9ZN, M24, DIN 6916 52117231 Lock nut ST10.9ZN, M24x2, DIN 985 52064673 Hex screw ST10.9ZN, M24x2x70, DIN 960 CR69...
  • Page 34 CR69 CR69...
  • Page 35: Cr69

    CR69 Part Order no Description Remarks Slewing device and column Lifting boom Folding boom with extension Joint arm Joint arm Joint arm Joint arm Cylinder cover Pipe holder Pipe holder Distance washer Distance washer Hydraulic pipe 15 mm Hydraulic pipe...
  • Page 36: Cr69, Slewing And Column

    CR69, SLEWING AND COLUMN 7 12 5 13 CR69...
  • Page 37 CR69, SLEWING AND COLUMN Part Order no Description Remarks Column Cylinder tube Gear rack Slewing device Lock nut Support nut Slide piece Cover Spherical roller bearing M100x2 Plain bearing 180-185x60 O-ring O-ring Grease fitting External circlip ø170x4.0 DIN 472 Bolt...
  • Page 38: Cr69, Folding Boom

    CR69, FOLDING BOOM 13 14 1 60 52 46 66 4 CR69...
  • Page 39 CR69, FOLDING BOOM Part Order no Description Remarks Folding boom 1. extension 2. extension Protection box Protection box Chain pulley Chain pulley Hydraulic block Sliding piece Sliding piece Hose roller Pipe holder Roller Bolt Chain fastening plate Sliding piece Sliding piece...
  • Page 40: Cr69, Folding Boom

    CR69, FOLDING BOOM Part Order no Description Remarks Sliding piece plastic Sliding piece plastic Cover Extension cylinder 55-36-1650 Lower chain Upper chain Lock nut M14 DIN 985 Lock nut M8 DIN 985 Lock nut M10 DIN 985 Washer M8 DIN 125...
  • Page 41: 200001715 Cross Link, With Double Brake

    200001715 CROSS LINK, WITH DOUBLE BRAKE Part Order no Description Remarks 200003014 Frame 200003020 Upper pin kit 200003017 Lower pin kit 200003018 Brake disc kit 200003019 Spring kit CR69...
  • Page 43: Warranty

    The warranty does not cover wearing parts. Send faulty parts, carriage paid, to the manufacturer for inspection. Repairs will be conducted by Farmi Forest Oy or an authorized expert. The warranty is valid only if the bottom part of this page is filled in and returned to the manufac- turer within 30 days of receipt of the product.
  • Page 44: Product Registration Form

    PRODUCT REGISTRATION FORM Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Product and type: Serial number: Return to the manufacturer Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Customer: Customer’s address: Customer’s tel: E-mail: Product and type: Serial number:...
  • Page 45 Farmi Forest representatives: Western Europe Austria Belgium & Luxemburg Esch-Technik Maschinenhandel G.m.b.H. Déom Sa Klagenfurter Str. 129 Rue de Monty, 177 Sankt Veit an der Glan B-6890 Libin A-9300 Austria Tel. +32 (0)61 65 00 20 Tel. +43 4212 29600 contact@deom.be...
  • Page 46 CH-9554 Tägerschen TG Aydinli Tuzla Istanbul Tel. +41 (0) 71 918 8020 Tel. +90 216 593 09 42 info@adbachmannag.ch mustafa.kemal@rekarma.com adbachmannag.ch rekarma.com.tr Farmi Forest representatives: Eastern Europe Estonia Belarus Melit AP Oü TIGER Ltd Punane 6-311 Kozlova Lane 25-17 13619 Tallinn Minsk 220037 Tel.
  • Page 47 Farmi Forest representatives: North and South America Argentina Canada Inderfor S.A. MTI Canada Inc. Pasco 1732 - 10º "A" 2000 Rosario 1720 Boulevard Guillaume-Couture SANTA FE Saint-Romuald Lévis QC G6W 0R5 Tel. +54 (0)341 679 25 66 Tel. 418 839-4127 info@inderfor.com...
  • Page 48 Farmi Forest Ahmolantie 6, 74510 IISALMI, FINLAND +358 (0)17 832 4400, info@farmiforest.fi...

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