Fujitsu ASYG12LMCE-R Installation Manual

Fujitsu ASYG12LMCE-R Installation Manual

Wall mounted type
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AIR CONDITIONER
Wall Mounted Type
[Original instructions]

1. SAFETY PRECAUTIONS

• Be sure to read this Manual thoroughly before installation.
• The warnings and precautions indicated in this Manual contain important information
pertaining to your safety. Be sure to observe them.
• Hand this Manual, together with the Operating Manual, to the customer. Request the
customer to keep them on hand for future use, such as for relocating or repairing the unit.
Indicates a potentially or imminently hazardous situation
WARNING
which, if not avoided, could result in death or serious injury.
• I nstallation of this product must be done by experienced service technicians or profes-
sional installers only in accordance with this manual. Installation by non-professional or
improper installation of the product might cause serious accidents such as injury, water
leakage, electric shock, or fire. If the product is installed in disregard of the instructions
in this manual, it will void the manufacturer's warranty.
• D o not turn on the power until all work has been completed. Turning on the power be-
fore the work is completed can cause serious accidents such as electric shock or fire.
• I f refrigerant leaks when you are working, ventilate the area. If the leaking refrigerant is
exposed to a direct flame, it may produce a toxic gas.
• I nstallation must be performed in accordance with regulations, codes, or standards for
electrical wiring and equipment in each country, region, or the installation place.
Indicates a potentially hazardous situation that may result in
CAUTION
minor or moderate injury or damage to property.
• R ead carefully all safety information written in this manual before you install or use the
air conditioner.
• I nstall the product by following local codes and regulations in force at the place of
installation, and the instructions provided by the manufacturer.
• T his unit must be installed by qualified personnel with a capacity certificate for handling
refrigerant fluids. Refer to regulation and laws in use on installation place.
• T his product is part of a set constituting an air conditioner. The product must not be
installed alone or be installed with a device not authorized by the manufacturer.
• A lways use a separate power supply line protected by a circuit breaker operating on all
wires with a distance between contact of 3 mm for this product.
• T o protect the persons, earth (ground) the product correctly, and use the power cable
combined with an Earth Leakage Circuit Breaker (ELCB).
• T his product is not explosion proof, and therefore should not be installed in an explo-
sive atmosphere.
• T o avoid getting an electric shock, never touch the electrical components soon after the
power supply has been turned off. After turning off the power, always wait 5 minutes or
more before you touch the electrical components.
• T his product contains no user-serviceable parts. Always consult experienced service
technicians for repairing.
• W hen moving or relocating the air conditioner, consult experienced service technicians
for disconnection and reinstallation of the product.
• D o not touch the aluminum fins of heat exchanger built-in the indoor or outdoor unit to
avoid personal injury when you install or maintain the unit.
• D o not place any other electrical products or household belongings under the product.
Condensation dripping from the product might get them wet, and may cause damage
or malfunction to the property.

2. ABOUT THE PRODUCT

2.1. Precautions for using R410A refrigerant
The basic installation work procedures are the same as conventional refrigerant (R22)
models.
However, pay careful attention to the following points:
For authorized service personnel only.
INSTALLATION MANUAL
Contents
1.
SAFETY PRECAUTIONS . ................................................................. 1
2.
ABOUT THE PRODUCT.................................................................... 1
3.
GENERAL SPECIFICATION ............................................................. 2
4.
ELECTRICAL REQUIREMENT ......................................................... 2
5.
SELECTING THE MOUNTING POSITION ....................................... 2
6.
INSTALLATION WORK ..................................................................... 3
7.
ELECTRICAL WIRING ...................................................................... 5
8.
FINISHING......................................................................................... 5
9.
FRONT PANEL REMOVAL AND INSTALLATION ............................. 6
10. R EMOTE CONTROLLER INSTALLATION . ....................................... 6
11. OPTIONAL KIT INSTALLATION ........................................................ 6
12. FUNCTION SETTING........................................................................ 9
13. TEST RUN . ...................................................................................... 10
14. CUSTOMER GUIDANCE ................................................................ 10
15. ERROR CODES . ..............................................................................11
Since the working pressure is 1.6 times higher than that of conventional refrigerant
(R22) models, some of the piping and installation and service tools are special. (See
the table below.)
Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant
R410A model, always replace the conventional piping and flare nuts with the R410A piping
and flare nuts.
Models that use refrigerant R410A have a different charging port thread diameter to pre-
vent erroneous charging with conventional refrigerant (R22) and for safety. Therefore,
check beforehand. [The charging port thread diameter for R410A is 1/2-20 UNF.]
Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with
refrigerant (R22) models. Also, when storing the piping ,securely seal the opening by
pinching, taping, etc.
When charging the refrigerant, take into account the slight change in the composition of
the gas and liquid phases. And always charge from the liquid phase where refrigerant
composition is stable.
2.2. Special tools for R410A
Tool name
Pressure is high and cannot be measured with a conven-
tional (R22) gauge. To prevent erroneous mixing of other
refrigerants, the diameter of each port has been changed.
Gauge manifold
It is recommended the gauge with seals -0.1 to 5.3 MPa
(-1 to 53 bar) for high pressure.
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure.
To increase pressure resistance, the hose material and base
Charge hose
size were changed.
A conventional vacuum pump can be used by installing a
Vacuum pump
vacuum pump adapter.
Gas leakage detector
Special gas leakage detector for HFC refrigerant R410A.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of residual
oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or
discolored portion (especially on the interior surface). Otherwise, the expansion value or
capillary tube may become blocked with contaminants.
As an air conditioner using R410A incurs pressure higher than when using R22, it is neces-
sary to choose adequate materials.
Do not use the existing (for R22) piping and flare nuts.
If the existing materials are used, the pressure inside the refrigerant cycle will rise and
cause failure, injury, etc. (Use the special R410A materials.)
When installing and relocating the air conditioner, do not mix gases other than
the specified refrigerant (R410A) to enter the refrigerant cycle.
If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to
an abnormally high value and cause failure, injury, etc.
PART No. 9333005225
Contents of change
WARNING
En-1

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Summary of Contents for Fujitsu ASYG12LMCE-R

  • Page 1: Table Of Contents

    INSTALLATION MANUAL AIR CONDITIONER Wall Mounted Type PART No. 9333005225 Contents SAFETY PRECAUTIONS ..............1 ABOUT THE PRODUCT..............1 GENERAL SPECIFICATION ............. 2 ELECTRICAL REQUIREMENT ............2 SELECTING THE MOUNTING POSITION ........2 INSTALLATION WORK ..............3 ELECTRICAL WIRING ..............5 FINISHING..................5 FRONT PANEL REMOVAL AND INSTALLATION ......6 10. R EMOTE CONTROLLER INSTALLATION ........6 11. OPTIONAL KIT INSTALLATION ............6 12. FUNCTION SETTING................ 9 13. TEST RUN ..................10 14. CUSTOMER GUIDANCE ..............
  • Page 2: General Specification

    2.3. For authorized service personnel only 3.1. Type of copper pipe and insulation material CAUTION WARNING Refer to the installation manual for the outdoor unit for description of allowable pipe length • F or the air conditioner to operate satisfactorily, install it as outlined in this installation and height difference. manual. • C onnect the indoor unit and outdoor unit with the air conditioner piping and cables Gas pipe size (thickness) Liquid pipe size (thickness) Model available from your local distributor. This installation manual describes the correct [mm] [mm] connections using the installation set available from your local distributor. 7, 9, 12 Ø 9.52 (0.8) Ø...
  • Page 3: Installation Work

    6.4. Installing the wall hook bracket • D o not install the unit near a source of heat, steam, or flammable gas. • I nstall the unit where drainage does not cause any trouble. • I nstall the indoor unit, outdoor unit, power supply cable, connection cable, and remote • Remove the wall hook bracket from the indoor unit. (Remove 2 screws). control cable at least 1 m away from a television or radio receivers. The purpose of (1) Install the wall hook bracket so that it is correctly positioned horizontally and vertically. this is to prevent TV reception interference or radio noise. If the wall hook bracket is titled, water will drip to the floor. • ( Even if they are installed more than 1 m apart, you could still receive noise under (2) Install the wall hook bracket so that it is strong enough to support the weight of the unit. some signal conditions.) • I f children under 10 years old may approach the unit, take preventive measures so • Fasten the wall hook bracket to the wall with 5 or more screws through the holes that they cannot reach the unit.
  • Page 4 Removal method of drain hose Installation method of drain hose Dimension A [mm] Pipe outside diameter Dimension B [mm] Remove the screw at the left of drain Vertically insert the drain hose toward the [mm (in.)] Flare tool for R410A, clutch type hose and pull out drain hose. inside, so that the drain fixture (white) can ac- 6.35 (1/4) curately align with the screw hole around the 9.52 (3/8) 13.2 drain cock.
  • Page 5: Electrical Wiring

    7. ELECTRICAL WIRING Tightening torque [N·m (kgf·cm)] M4 screw 1.2 to 1.8 (12 to 18) 7.1. Wiring system diagram CAUTION WARNING • M atch the terminal block numbers and connection cable colors with those of the outdoor unit. Erroneous wiring may cause burning of the electric parts. • Every wire must be connected firmly. • C onnect the connection cables firmly to the terminal block. Imperfect installation may • No wire should be allowed to touch refrigerant tubing, the compressor or any mov- cause a fire. ing part. • A lways fasten the outside covering of the connection cable with the cable clamp. (If • Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire the insulator is chafed, electric discharge may occur.) hazard may also exist. Therefore, be sure all wiring is tightly connected. • A lways connect the ground wire. • D o not use the earth screw of the indoor unit for the connection other than a specified • Connect wires to the matching numbers of terminals. outdoor unit. Type 60245 IEC57 INDOOR UNIT OUTDOOR UNIT (Inter-unit) 8.
  • Page 6: Front Panel Removal And Installation

    9. FRONT PANEL REMOVAL AND INSTALLATION 10. REMOTE CONTROLLER INSTALLATION Intake grille removal Intake grille installation CAUTION Open the intake While holding the grille. While gently grille horizontal, set • C heck that the indoor unit correctly receives the signal from the remote controller, pressing the left the left and right then install the remote controller holder. and right mounting mounting shafts into • S elect the remote controller holder selection site by paying careful attention to the shafts of the intake the pillow blocks at following: grille outward “a”, the top of the panel Avoid places in direct sunlight. remove the intake “c”. Select a place that will not be affected by the heat from a stove, etc.
  • Page 7 11.1. Remote controller cable modification Installing communication box 11.3. (1) Use a tool to cut off the terminal on the end of the remote controller cable, and then 11.3.1. Removing intake grille remove the insulation from the cut end of the cable. ( Refer to “9.1. Front panel removal” ) (2) Connect the remote controller cable and connecting cable. (supplied with wired remote controller) 11.3.2. Removing control box Important: Be sure to solder wires to connect. Be sure to insulate the connection (1) Remove the screws (x4). (Use the same screws when installing.) between the wires. (2) Pull the control box cover towards you and remove. Connecting cable White Black White Remote Insulated...
  • Page 8 (2) Secure the control box with a screw. (Use a long screw.) Control box 11.3.3. Installing communication box (1) Install the communication box on the main unit and secure it with the provided screw at the location shown below. View A (Detail view) (3) Fasten the earth wires of the heat exchanger together as shown in the left figure above. (Use a short screw here.) (4) Hitch the wires onto the fixtures as shown in the oval circles below. Then connect the connectors in the squares to the terminals respectively. (Each terminal should form a pair with a connector.) Screw CAUTION • Ensure that the connector is properly inserted. Otherwise, it may result in erroneous operation. View A (Detail view) • Be careful not to damage the parts on the board. Otherwise, it will cause malfunction. Motor cover (2) Use the hole on the motor cover and secure the wire from the communication box with the provided cable tie (accessory for option).
  • Page 9: Function Setting

    (7) Tighten with screws to prevent the cover of the control box from falling off. STEP 2 (When installing, reuse the screws that was removed in 13.3.2. Removing control Selecting the Function Number and Setting Value box.) (1) P ress the SET TEMP. ( ) buttons to select the function number. (Press the 10°C HEAT button to switch between the left and right digits.) (2) P ress the POWERFUL button to proceed to setting value. (Press the POWERFUL button again to return Function Number to the function number selection.) (3) P ress the SET TEMP. (...
  • Page 10: Test Run

    Room temperature sensor switching 13. TEST RUN (Only for wired remote controller) When using the Wired remote controller temperature sensor, change the setting to “Both” (01). Check items (♦... Factory setting) (1) Is operation of each button on the remote controller normal? Function Setting (2) Does each lamp light normally? Setting Description Number Value (3) Do airflow direction louvers operate normally? Indoor unit ♦ (4) Is the drain normal? (5) Do not have an abnormal noise and vibration during operation? Both • Do not operate the air conditioner in test run for a long time. 00: Sensor on the indoor unit is active. [Operation method] 01: Sensors on both indoor unit and wired remote controller are active. * Remote controller sensor must be turned on by using the remote controller. • For the operation method, refer to the operating manual. • T he outdoor unit, may not operate, depending on the room temperature. In this Remote controller custom code case, keep on pressing the MANUAL AUTO button of the indoor unit for more than...
  • Page 11: Error Codes

    15. ERROR CODES Error display OPERATION TIMER ECONOMY Error code Description If you use a wireless remote controller, the lamp on the photo detector unit will output error lamp lamp lamp codes by way of blinking patterns. If you use a wired remote controller, error codes will ap- (green) (orange) (green) pear on the remote control display. See the lamp blinking patterns and error codes in the Display PCB microcomputers ● ● table. An error display is displayed only during operation. ◊ (10) communication error Error display Discharge temp. sensor error ● ● ◊ OPERATION TIMER ECONOMY Error code Description lamp lamp lamp Compressor temp. sensor error...

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