Range Servant Midi Instructions For Use Manual

Ball picker

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http://www.rangeservant.com
ENGLISH
INSTRUCTIONS FOR USE
BALL PICKER

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Summary of Contents for Range Servant Midi

  • Page 1 http://www.rangeservant.com ENGLISH INSTRUCTIONS FOR USE BALL PICKER...
  • Page 2: Table Of Contents

    Contents General information Foreword Manufacturer's declaration 1.3.1 Ball Picker Identification Technical data Safety Instructions General Compliance with requirements Remaining risks Permitted use Prohibited use Operational reliability Machine management Conditions Design and function General Ball Picker parts Maintenance General Regular maintenance Maintenance intervals and instructions Troubleshooting and repairs Possible malfunctions and what to do...
  • Page 3: Step

    Ball picker with an automatic emptying function Assembly instructions step by step 6.2.1 Step 1 6.2.2 Step 2 6.2.3 Step 3 6.2.4 Step 4 Replaceable parts Complete picker Picker section, Multiflex 7.2.1 Complete pick-up roller, multiflex Picker section, Rubber Main boom and extension beam, MAXI Main boom and extension beam , JUMBO Handles with extension pieces Ball picker with an automatic emptying function...
  • Page 4: General Information

    ONE-YEAR WARRANTY Range Servant AB hereby warrants the materials and function of the RANGE SERVANT product specified in these Instructions for Use for a period of one year after delivery from the factory. This engagement applies to repaired or replaced components for a period of three months. This warranty only applies to the original purchaser.
  • Page 5: Manufacturer's Declaration

    Manufacturer's declaration In accordance with Directive 89/392/EEC, article 4.2 and Appendix 2B Manufacturer: Range Servant AB Skallebackavägen 11 SE-302 41 HALMSTAD Sweden Representative: (To be filled in by a representative established in the EU.) ....................Company ....................Address ....................Telephone Hereby declares that: ....................
  • Page 6: Ball Picker

    1.3.1 Ball Picker The Range Servant Ball Picker is available in three sizes: Midi, Maxi and Jumbo. The two smaller Ball Pickers can be enlarged by modules with extra picking sections and extension beams, resulting in great flexibility for increased capacity demands.
  • Page 7: Technical Data

    Technical data General Midi Maxi Jumbo No. of sections Capacity [balls] 2400 4000 5600 Prescribed picking rate (approx.) [mph] Dimensions: Height (approx.) [mm] /([in]) 440 (17) 440 (17) 440 (17) Width (approx.) [mm] /([in]) 2600 (102.4) 4300 (169.3) 6000 (236.2) Length (approx.) [mm] /([in])
  • Page 8: Safety Instructions

    Range Servant accessories and original parts, with accompanying expert advice, are available from all Range Servant retailers. Their qualified staff carry out installation and are also kept up-to-date on all technical modifications permitted. Under no circumstances are we liable for any damage or injury caused by accessories or parts not approved by us or for damage or injury resulting from prohibited technical modifications.
  • Page 9: Permitted Use

    • Should components not recommended by us, or unsuitable spare parts, be used on the machine, this could lead to personal injury and/or machine damage and reduced reliability. From a safety aspect, always choose Range Servant recommended accessories and original spare parts. These accessories and parts are intended for your Ball Picker and are also safety-approved by us.
  • Page 10: Machine Management

    Machine management Conditions Because of the machine's technical design and function, certain requirements apply to the person who is to service and maintain the machine. Documented proof is required that the person has undergone training by studying and understanding these Instructions for Use. If this person has been absent for a period of more than three months, the training must be repeated.
  • Page 11: Design And Function

    With this module system, the Ball Picker can easily be upgraded from a Midi to a Maxi. Ball Pickers with Multiflex discs can also be upgraded from a Maxi to a Jumbo.
  • Page 12: Ball Picker Parts

    Ball Picker parts Figure 4: Maxi Ball Picker seen from above Pos. Description Welded frame Extention beam Picker beam Ball basket Connecting rods Picker roller English Instructions for use - Ball Picker - 12 -...
  • Page 13: Maintenance

    3. Every season Maintenance intervals and instructions: 1 2 3 Midi, Maxi and Jumbo: Any objects that could have become lodged between the picking discs should be removed after every pick-up run. These could be broken balls, stones, pine cones etc., which can damage the discs and/or shorten their service life considerably.
  • Page 14: Troubleshooting And Repairs

    Troubleshooting and repairs The machine performs most reliably, but it could malfunction for different reasons. Most malfunctions can be pinpointed by noting any changes in movement, caused by wear and tear or damage. Possible malfunctions and what to do 5.5.1 The Ball Picker does not pick up the balls Check that: ♦...
  • Page 15: Assembly

    Assembly Ball picker with an automatic emptying function When assembling ball pickers equipped with an automatic emptying function, make sure the emptying control device is always located next to the driver’s seat. The driver operating the ball picker must be able to ascertain that there are no persons around that might get hurt when the emptying function is activated.
  • Page 16: Step 4

    6.2.4 Step 4 Figure 7: Assembly, step 4a. For the MAXI model push the extension beam into the main boom until the two holes meet. Lock the construction into position by passing a bolt through both holes and fixing it with a nut. For the JUMBO model replace the short extension beam with a longer version.
  • Page 17: Replaceable Parts

    Replaceable parts This chapter contains diagrams in accordance with the set-up below. These diagrams detail the names and location of the replaceable parts. Complete picker Figure 9: Complete picker, Midi/Maxi/Jumbo Pos. Art. Nr. Description Midi Maxi Jumbo 31 00 60...
  • Page 18: Picker Section, Multiflex

    Picker section, Multiflex Figure 10: Complete picker section, multiflex discs Pos. Art. Nr. Description Quantity 31 00 60 Complete picker section 30 04 00 Ball basket 30 21 00 Bearings for pick-up roller PBM0002 complete pick-up roller, multiflex 31 20 30 Flange to pick-up roller 31 02 01 Welded frame...
  • Page 19: Complete Pick-Up Roller, Multiflex

    7.2.1 Complete pick-up roller, multiflex E ( 1 : 1 ) Figur 20: Complete pick-up roller, multiflex Pos. Art. Nr. Description Quantity PBM0002 Complete pick-up roller, multiflex 302 020 Axle 312 030 End lock 302 040 Picking ring, Outer PDM0077 Mounting rod PDM0098 Mounting rod, threaded...
  • Page 20: Picker Section, Rubber

    Picker section, Rubber Figure 11: Picker Section, Rubber Pos. Art. Nr. Description Quantity 30 00 50 Complete picker section, rubber discs 30 04 00 Ball Basket 30 21 00 Bearing 30 20 00 Pick-up roller, complete, rubber 30 20 30 Flange to pick-up roller 30 02 00 Fully welded frame...
  • Page 21: Main Boom And Extension Beam, Maxi

    Main boom and extension beam, MAXI Figure 12: Main boom and extension beam, Maxi Pos. Art. Nr. Description Quantity 52 310 Cotter 31 31 70 Left-hand wheel attachment 31 31 80 Right-hand wheel attachment 30 31 41 Specer beam 11 350 Bolt 01 23 00 Bolt to extension beam...
  • Page 22: Main Boom And Extension Beam , Jumbo

    Main boom and extension beam , JUMBO Figur 13: Main boom and extension beam , JUMBO Pos. Art. Nr. Description Quantity 52 310 Cotter 30 44 01 Brace 31 31 70 Left-hand wheel attachment 31 31 80 Right-hand wheel attachment 30 31 41 Specer beam 11 350...
  • Page 23: Handles With Extension Pieces

    Handles with extension pieces Figure 14: Handles with extension pieces Pos. Art. Nr. Description Quantity 30 50 01 handles, complete, MIDI/MAXI 30 50 10 handles, complete.JUMBO 30 53 00 socket fitting for ball joint 30 52 00 extension pieces, MIDI/MAXI...
  • Page 24: Ball Picker With An Automatic Emptying Function

    Ball picker with an automatic emptying function Figure 15: Ball picker with an automatic emptying function Pos. Art. Nr. Description Quantity 30 61 05 MAXI, hydraulic emptying system L=1050 Hydraulic hose, straight +45 31 41 10 Left-hand extension beam L=320 Hydraulic hose, straight +45 L=650 Hydraulic hose, straight +straight...
  • Page 25: Wheel

    Wheel Figure 16: Wheel Pos. Art. Nr. Description Quantity Swivel castor, complete with wheel 303200 Swivel castor, U-part 303210 303220 Swivel castor wheel (tire/tube/hub) 303240 Swivel castor tire 303250 Swivel castor tube 970056 Ball guide - 25 - Instructions for use - Ball Picker English...
  • Page 26: Retailers And Representatives

    Retailers and representatives The following list contains all the necessary information concerning the Range Servant representative closest to where you live. The list is continuously updated on our home page http://www.rangeservant.com Head Office Sweden Range Servant AB Skallebackavägen 11 302 41 HALMSTAD...

This manual is also suitable for:

MaxiJumbo

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