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xsto ZW4 D Series Operation Manual

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POWERED STAIR CLIMBER
OPERATION MANUAL

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Summary of Contents for xsto ZW4 D Series

  • Page 1 POWERED STAIR CLIMBER OPERATION MANUAL...
  • Page 2 EC DECLARATION OF CONFORMITY FOR MACHINERY The company XSTO CO.,LTD. herewith declares that the products of the powered stair climbers are conform to the current regulations of the European Union, EC Guidelines 2006/42/EC. This declaration becomes void if the climbers have been altered without the consent of XSTO CO.,LTD.

  • Page 3: Table Of Contents

    CATALOG 1 Symbols and safety instructions............... 3 2 Description......................5 2.1 The features.....................5 2.2 Technical data..................9 2.3 Application fields..................9 2.4 Technical parameters................9 2.5 Dimensions.................... 15 2.6 Standard Supply Accessories............18 2.7 Optional Accessories................18 3 Initial Operation.................... 19 3.1 Folding Toe Plate..................20 3.2 Adjustable handrail................20 3.3 Battery Pack...................21 3.4 Turning on the Stair Climber.............21...
  • Page 4 5.Maintenance....................40 5.1 Battery pack...................40 5.2 Exchange the fuse................44 5.3 Check the brake pad and the climbing wheel......44 5.4 Folding maintenance（suit for GF&EF）........45 5.5 Recycling....................46 6 Malfunction and troubleshooting............46 7 Warranty and Responsibility..............47 7.1 Warranty....................47 7.2 Responsibility..................49 8 Accessories and method of use..............50 8.1 Quick Charger..................

  • Page 5: Symbols And Safety Instructions

    1 Symbols and safety instructions WARNING__Can lead to serious injuries and fatalities CAUTION__Can lead to light injuries NOTICE__Can lead to material or premises damage Before initial operation, read the user manual and take note of the  warning and safety instructions. Before initial operation, check the electronic functions, the safety ...
  • Page 6 Repairs may only be done by certified and experienced engineer  Keep it away from ignition source. It may interfere with other electronic devices’ sensitive  electro-magnetic fields (e.g. anti-theft systems in department stores). Only the accessories provided by XSTO are provided. ...

  • Page 7: Description

    2 Description 2.1 The features 2.1.1 E/G series 1.Fold-down handle 2.Up/down switch 3.Battery status 4.Climbing wheel 5.Brake bar (For some type) 6.Cover 7.Operating button 8.Speed switch 9.Clamp 10.ON/OFF switch 11.Main wheel 12.Toe plate...
  • Page 8 2.1.2 ZW4/D series 1. Fold-down handle 2. Up/down switch 3. Battery status 4.Cover 5. Climbing wheel 6. Operating button 7. Speed switch 8. Locking bolt 9. ON/OFF switch 10. Main wheel 11. Toe plate...
  • Page 9 2.1.3 ZWEF series 1.Fold-down handle 2.Up/down switch 3.Battery status 4.Climbing wheel 5.Cover 6.Operating button 7.Speed switch 8.Clamp 9.Folding mechanism 10.ON/OFF switch 11.Main wheel 12.Toe plate...
  • Page 10 2.1.4 ZWGF series 1.Fold-down handle 2.Up/down switch 3.Battery status 4.Climbing wheel 5.Brake bar (For some type) 6.Cover 7.Operating button 8.Speed switch 9.Clamp 10.Folding mechanism11.ON/OFF switch 12.Main wheel 13.Toe plate...

  • Page 11: Technical Data

    2.2 Technical data This user manual is for E/G/D series. 2.3 Application fields It’s highly portable and very economic with the ability to carry loads up and down stairs. Requiring a single operator, this stair climber can transport heavy loads up and down stairs with minimum fuss, providing a huge saving on labor costs.
  • Page 12 Step count on 68-153floors 68-153 floors 52-117 floors one charge (1224-2448 steps) (1224-2448 steps) (936-1873 steps) Fold Type Handrail Fold Frame Fold Handrail Fold Brake Tyre size(inch) Step height limitation(mm) Machine+Goods Machine+Goods Machine+Goods Required step carried carried carried width（Straight step） +100mm +100mm +100mm...
  • Page 13 Protection Level IP54 IP54 IP54 Note: The machine will have machining errors and assembly errors. The actual size will generally be within 5mm of the above table and the weight will be within 0.5kg 2.4.2 ZW7170E and ZW7170EF Type ZW7170E ZW7170EF Height: 1590 Height: 1590...
  • Page 14 Machine+Goods Machine+Goods Required step width carried carried （Straight step） +100mm +100mm Minimum Platform Depends on the Depends on the size（ the turn of height of the user height of the user stairs） Battery type Lithium ion battery Lithium ion battery Batteries 48V 10AH 48V 10AH...
  • Page 15 2.4.3 D Series Type ZW4170D ZW4200D Height: 1555 Height: 1555 Unfold size Width: 530 Width: 530 (mm) Depth: 620 Depth: 620 Height: 1235 Height: 1235 Fold size Width: 530 Width: 530 (mm) Depth: 320 Depth: 320 Main unit: 24.5 Main unit: 28.5 Weight Charger: 0.3 Charger: 0.3...
  • Page 16 Direct current motor 48V 400W 48V 400W Noise level (1 m out <70dB <70dB from actuator) -5℃ - +35℃ / 0℃ - -5℃ - +35℃ / 0℃ - Storing/operating +40℃ +40℃ temperature of device (With no icing) (With no icing) Storing/operating -5℃...

  • Page 17: Dimensions

    2.5 Dimensions 2.5.1 Handrail Fold series Folding Unfolding Unit: mm Type ZW7170G 1590 1195 ZW7170E 1590 1195 ZW7200G 1590 1195...
  • Page 18 2.5.2 Frame fold series Folding Unfolding Unit: mm Type ZW7170GF 1590 ZW7170EF 1590...
  • Page 19 2.5.3 D fold series Unit: mm Type ZW4170D 1555 1235 ZW4200D 1555 1235...

  • Page 20: Standard Supply Accessories

    2.6 Standard Supply Accessories Main unit Safety strap Battery Pack Normal charger 2.7 Optional Accessories Speedy Main wheel Battery Pack Door Delivery Charger Water-bucke Ground Support Cylinder Frame Extender t Device system Device(single...

  • Page 21: Initial Operation

    bottle, double bottles) Center of Extension Gravity End bar Transfer device Device Adjustment Frame Foldable Storage Box Chair Delivery Toe Plate Holder Note:Machines and accessories will be replaced gradually without further notice. 3 Initial Operation Note - Before initial operation, please ensure the machine is operated in an environment higher than 0 ℃...

  • Page 22: Folding Toe Plate

    Hours/(Continuons Operating Hours+Continuous rest hours)≤50%],Rated load of 70% or above,the maximum continuous running time is less than 10 minutes.Rated load of less then 70% ,the maximum continuous running time is less than 30 minutes. 3.1 Folding Toe Plate Plate expanded folded.The expanded position is...

  • Page 23: Battery Pack

    3.2.2 For ZW4/D Use the lock bolt to adjust Handrail the length of the handle, then tighten the lock bolt. Locking bolt 3.3 Battery Pack Note - Keep the plug-in dry! Install the battery pack downwards. After inserting the battery, the machine have power automatically.

  • Page 24: Start Climbing Position

    Turning on the stair climber. the state: "1" means turn on, and "0"means turn off. The screen on the battery box shows the battery level. 3.5 Start Climbing Position Adjust the climbing arm, make sure that one side of the arm wheels do not touch the ground and the other side wheels are above the stair.

  • Page 25: Two-Speed Climbing Mode

    It is safety protecting tools for the automatic braking of the climber from sliping down the stairs.Lift the brakes upward, brakes will start working; Press the brake downward, and the brake will close. Test method: the climber Brake cannot be pushed forward, only backward.

  • Page 26: Check Battery Capacity

    3.9 Check Battery Capacity 1.When screen is displayed as 100% (part of the power is displayed as 8 grids), it is fully charged. When the power display is less than 20% (part of the power display is 3 grids), it means that the power is low.

  • Page 27: Operation

    4 Operation Warning - Only trained people can operate this machine！ Warning - Practice driving without a load and with minimum speed! Warning - Always operate with both hands! 4.1 Picking up Load 1.Adjust the climbing arm, make sure that one side of the arm wheels do not touch the ground and the other side wheels are above the stair.

  • Page 28: Operating On Flat Ground

    4.2 Operating on Flat Ground 1.Adjust the climbing arm, make sure that one side of the arm wheels do not touch the ground and the other side wheels are above the stair. as shown position in the picture. 2. Turn off the safety brake. 3.

  • Page 29: Operating On A Slope

    4.3 Operating on a Slope 1.Adjust climbing wheels/arms to avoid the climber running on flat ground as shown position in the picture.Tilt the stair climber and ensure it is balanced. 2.Driving downhill, the operator should stand above the climber. for heavy cargo or dealing with steep scope, people often need to meet to complete operation.

  • Page 30: Climbing Upstairs

    4.4 Climbing upstairs Warning-When climbing upstairs, the operator will feel an initial force. Adjust the angle of the machine keeping the balance of gravity to counteract the force. Warning-Always keep the machine balanced. Warning - Do not allow people to stand below the machine during operation! Prevent the machine from tipping over due to improper operation and cause danger to the operator.
  • Page 31 3. Tilt the machine to Proper angle. Warning-Adjust the climbing arm to avoid the motor shell colliding with the step. 4.Turn off the safety brake. (only for the mode of ZW7170G/ZW7170GF/ZW720 0GF) 5. Pull the Stair Climber backwards, secure the main tires are always close to the step facade.
  • Page 32 7. Adjust the climbing arm, secure that one side of the arm wheels do not touch the ground and the other side wheels are above the stair. as shown position in the picture. 8.Adjust the operating angle of the machine and hold the operating switch button to climbing upstairs.

  • Page 33: Climbing Downstairs

    4.5 Climbing downstairs Warning-when climbing stairs, the operator will feel an initial force. Adjust the angle of the stair climber to keep the balance of gravity to counteract the force Warning- Always keep the machine balanced Warning- Do not allow people to obstruct the machine 1.
  • Page 34 3. Tilt the machine to Proper angle. Warning- Do not tilt too low to avoid the cover hitting the steps 4. Turn on the brake tools. (only for the mode of ZW7170G/ZW7170GF/ZW72 00G) 5.1. (Only apply to ZW7170G/ZW7170GF) Push the machine forward until the brakes locks the stair climber on step edge.
  • Page 35 5.2. (only apply to ZW7170E/ZW7170EF/ZW4170D (1) Operation for the first step is as follows: push the handrails making the machine moving slowly, until the end of the wheel axis and the stairs edge are in a straight line,as shown in the picture. (2)Operation for the first step is as follows: Pull the Stair Climber backwards, make sure...

  • Page 36: Pausing Machine On Stairs

    7. Repeat the climbing action. Operator should hold the climber handrails during this process. 4.6 Pausing machine on stairs The stair climber can be layed on the stairs. Its safety brakes and handrails prevent it from sliding down the stairs.

  • Page 37: Park

    4.7 Park Caution -Be sure to turn off the power after each use. When the machine is parked, be sure it is vertical located on the ground, steady without swagging. 4.8 Loading a vehicle For heavy loads or higher loading areas,use portable stair。...

  • Page 38: Unloading A Vehicle

    4.9 Unloading a vehicle For heavy loads or higher loading areas,use portable stair. portable stairs...

  • Page 39: Transport

    4.10 Transport Warning-Please note the weight specifications Warning- During transportation in vehicles, secure the climber according to the relevant legal regulations!. Be careful-Turn off the machine on transportation 1.Fold up the toe-plate 2. Fold up the adjustable handrails 3. Press the brake arm down to close the brake function.

  • Page 40: Cargo Loading Method And Carrier Curve

    4.11 Cargo loading method and carrier curve When the goods are putting on the toe plate,Adjust the position(Y axes) of the goods to keep balance.Keep the goods as close to the vertical beam as possible.Tie the goods to the vertical beam with a strap.Make sure the center of gravity of the goods is within the width of the toe plate(X axes).
  • Page 41 Due to the difference of cargo weight, the speed of the machine is different. For the relationship between cargo weight and climbing speed, refer to the chart below.

  • Page 42: Maintenance

    5.Maintenance 5.1 Battery pack CAUTION - Never touch with moist hands! Notice- Protect the climber against humidity! Notice- Charge the battery pack after each use!. Notice - protect the charger and the charging cable from oil, grease, aggressive cleaning agents, thinners or damage. Notice-follow the operating instructions of the charger.
  • Page 43 Notice-new battery reach its full capacity after several charging. 1. Turn off the main switch. 2. pull out the battery pack 3. Connect the charger Charger hole 4. Please follow instructions when charging. Battery instructions and precautions （1） Storage...
  • Page 44 When the battery pack to be long-term stored, charge the battery pack to about 50% capacity,store in dry and ventilated place, charge for every 3 months. The battery pack and charger should be stored in clean, dry and ventilated place, avoid contacting with corrosive materials and be away from fire and heat.
  • Page 45 is off properly plug into the mains inserted supply plug according operation manual Battery pack can not Charger output Check charger be charged plug loose； output plug Battery pack is fully battery plug is firm or charged not； Battery pack can be used normally f）Warranty period Warranty period of this product is 12 months from delivery...

  • Page 46: Exchange The Fuse

    direct sunlight or in car on hot day. Otherwise, the battery pack will overheat, which will affect battery performance and shorten battery life! *Do not over charged. Unplug the charger as soon as possible after the charger indicates full charge. *If the battery teaks and electrolyte leakage enters into the eyes, do not rub, rinse with water immediately and seek immediate medical assistance.

  • Page 47: Folding Maintenanceļ¼ˆSuit For Gf&Ef

    1. Check climbing wheels regularly and pay attention to wear limit. 2. The minimum thickness of the brake gasket is 2 mm. If the brake pad is thinner than 2mm or damaged, contact the authorized professional or manufacturer.(only apply to ZW7170G / ZW7170GF / ZW7290G) brake gasket 5.4 Folding maintenance（suit for GF&EF）...

  • Page 48: Recycling

    5.5 Recycling The powered stair climber is product of long durability. However,if your machine is old and has reached the end of its lifespan you may return its components to SXTO to be recycled. 6 Malfunction and troubleshooting problem check and potential solution Check the battery pack.

  • Page 49: Warranty And Responsibility

    broken. replace it. If the problem remains, please contact your supplier. Check whether the power is connected. then remove and check the up/down Only upstairs, can not stair switch. If the switch connection is downstairs working. the switch is mostly broken. replace it.
  • Page 50 warranty. Name Figure Code Pneumatic outer tires C-1-00497 Pneumatic inner tires C-1-00496 Speed switch base B-00013(7170); and Speed switch B-00015(4170) Up/down switch base B-00010(7170); and Up/down switch B-00014(4170) Operating button B-1-00030 Beyond the scope of maintenance and beyond the warranty period of the product, we still provide perfect service, only charge the cost of spare parts.

  • Page 51: Responsibility

    7.2 Responsibility The manufacturer is not responsible for any damage to the POWERED STAIR CLIMBER caused by the following cases. Inappropriate operation Inappropriate operation.  Repair or dismantle the equipment without authorization.  Do not follow the operating manual.  Install parts or accessories that are not exclusive for POWERED ...

  • Page 52: Accessories And Method Of Use

    8 Accessories and method of use Note:If the contents of this specification is changed because improving product quality or upgrading technical parameters, we will not give notice . For the latest product information, please contact the supplier 8.1 Quick Charger It can shorten time in half by using a quick charger.

  • Page 53: Extra Toe Plate

    8.3 Extra Toe Plate 1. For heavy loads, use extra toe plate. The size can be customized. 2. Installation Extra toe plate can be bolt connected with pedestal.

  • Page 54: Water Bucket Tool

    8.4 Water bucket tool 1. This tool can transport 6 bottles of water at one time. Maximum loading capacity is 19L, Maximum diameter of bottle: 320mm, maximum height of bottle: 370mm. 2 .Installation Water bucket tool includes two parts and is bolt connected to climber at three points, as shown in picture.

  • Page 55: The Ground Support System

    8.5 The Ground Support System 1. Introduction For heavy loads transporting on flat ground, the Ground Support System is convenient and quickly. The entire body can be folded and unfolded easily. 2. Installation Installed under the guidance of manufacturer. 3. Using the hanger to fold or unfold the tool.

  • Page 56: Cylinder Device

    8.6 Cylinder device 1. Introduction Cylinder device has two models (single and double cylinder). The maximum diameter is 500mm for single cylinder, and is 310mm for double cylinders. 2.Installation The cylinder device is bolt connected to the climber. 3.For single bottle mode, load a single gas cylinder at a time.

  • Page 57: Extension Device

    4.For double bottle mode, load two bottles each time, or it will cause instability. Cylinders are also placed directly in the circular groove of the gas cylinder tooling. 8.7 Extension device 1. Introduction For wide cargo install the extension device to improve the cargo’s stability.

  • Page 58: Gravity Center Adjusting Device

    8.8 Gravity center adjusting device For the low center of gravity cargo, use this device to adjust the gravity. 8.9 Frame Extender 1. Introduction For the high cargo,use this device to improve operability. 2.Installation The extension device is bolt connected to the climber.The disassembly of the rotating positioning body shall be carried out...

  • Page 59: Widened Guardrail

    8.10 Widened guardrail 1. The widened guardrail is a kind of tool for the stair-climbing machine, which widens the load-carrying range of the stair-climbing machine, prevents the goods from falling out of the side, and improves the stability of the loading goods.

  • Page 60: Telescopic Folding Widened Guardrail

    8.11 Telescopic folding widened guardrail The telescopic folding 1、 and wide guardrail tooling is one of the tools of the stair-climbing machine, which widens the load-bearing range of the stair-climbing machine and improves the stability of the loading goods. Can Be Flexible to accommodate different widths of goods, can be folded to facilitate...

  • Page 61: Extension Device (Stainless Steel)

    8.12 Extension device (stainless steel) 1、 Widening fixture is a kind of fixture of stair-climbing machine, which can widen the load-bearing range of stair-climbing machine and enhance the stability of loading goods. 2、Find the mounting hole on the stair climbing machine;...

  • Page 62: Aluminium Alloy Tool For Widening Guardrail

    8.13 Aluminium Alloy tool for widening guardrail 1、 Aluminum Alloy widening guardrail is a kind of climbing machine, which widens the carrying range of the climbing machine and improves the stability of loading goods. Can Be Flexible to accommodate different widths of goods, can be folded to facilitate the transport of tooling.
  • Page 63 Tell: 130 000 168 www.xsto.net +86-760-28207258 info@xsto.net Email: sales@jialift.com.au Address: 46-48 Geddes St Mulgrave 3170 Floor 1, Building C, 555 Plant. Ma’an Cun Rd, Cuiheng New District, Zhongshan City, Guangdong, China...

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